JP5143136B2 - 薄膜太陽電池素子の製造方法 - Google Patents
薄膜太陽電池素子の製造方法 Download PDFInfo
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- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
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- H—ELECTRICITY
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
- H01L31/046—PV modules composed of a plurality of thin film solar cells deposited on the same substrate
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- H—ELECTRICITY
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
- H01L31/046—PV modules composed of a plurality of thin film solar cells deposited on the same substrate
- H01L31/0463—PV modules composed of a plurality of thin film solar cells deposited on the same substrate characterised by special patterning methods to connect the PV cells in a module, e.g. laser cutting of the conductive or active layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/075—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PIN type, e.g. amorphous silicon PIN solar cells
- H01L31/076—Multiple junction or tandem solar cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description
本実施の形態の特徴点は、発電領域内に光の閉じ込めのための裏面及び中間透明電極層を有するタンデム構造の薄膜太陽電池素子に於いて、裏面及び各中間透明電極層の各々に、透明電極材料と異なる導電性材料から成る電気伝導路を設けた点にある。以下、図面を参照して、本件特徴点について記載する。
図3の(a)〜(d)及び図4の(e)〜(h)は,実施の形態1で記載した構造を有する薄膜太陽電池素子を形成する製造方法のフローを示す工程縦断面図である。
図5は、実施の形態2で記載した、電気伝導路用の微細孔[図3の(b)中の微細孔12、図4の(f)中の微細孔14]を透明電極層に最も容易に、且つ、低いコストで形成する製造方法の作製フローを示す工程縦断面図である。ここでは、代表例として、中間透明電極層4に微細孔12を形成する方法を以下に記載する。
図6は、実施の形態3で記載した、電気伝導路用の微細孔の作製フロー(図5の工程(a))に於いて、マクス微粒子18を透明電極層に付着させる方法を示す図である。先ず、作製する微細孔の直径と同じ粒径のマスク微粒子18を分散させた液体21を準備し、液体21の中に、透明電極層が最上層として形成された基板22を浸す。それにより、コロイド状に成ったマクス微粒子18に透明電極層とは異極性の電荷を帯電させて、クーロン力により誘引してマクス微粒子18を基板22の透明電極層上に付着させる。尚、液体21としては、マスク微粒子18がコロイド状に分散することが容易な様に、イオン濃度が調整された水溶液を用いると良い。
以上、本発明の実施の形態を詳細に開示し記述したが、以上の記述は本発明の適用可能な局面を例示したものであって、本発明はこれに限定されるものではない。即ち、記述した局面に対する様々な修正や変形例を、この発明の範囲から逸脱することの無い範囲内で考えることが可能である。
Claims (6)
- 表面透明電極層とシリコンを主成分とする半導体層膜から成る光電変換層と、裏面金属電極層と、が積層された薄膜太陽電池素子の製造方法であって、
積層された層間において前記光電変換層に接するように、酸化物を主成分とする透明電極層を形成する工程を有し、
前記透明電極層を形成する工程は、
前記光電変換層の上に前記透明電極層を形成する第1工程と、
前記透明電極層に貫通穴を形成する第2工程と、
前記貫通穴の底面の酸化シリコン膜を除去する第3工程と、
前記透明電極層の前記貫通穴に、前記光電変換層とは材質が異なる非酸化物から成る導電部材を充填する第4工程と、
前記透明電極層及び前記導電部材上に、前記導電部材とは材質が異なる層を前記透明電極層及び前記導電部材に接して形成する第5工程と、を有することを特徴とする、
薄膜太陽電池素子の製造方法。 - 請求項1に記載の薄膜太陽電池素子の製造方法であって、
前記第4工程は、
前記透明電極層の上に前記光電変換層とは材質が異なる非酸化物から成る導電材料の膜を前記貫通穴を埋めて形成する工程と、
前記透明電極層の上面が現れるまで前記導電材料の膜をエッチバックする工程と、を有することと特徴とする、
薄膜太陽電池素子の製造方法。 - 請求項1又は2に記載の薄膜太陽電池素子の製造方法であって、
前記第5工程は、前記透明電極層及び前記導電部材上に前記裏面金属電極層を形成する工程であることを特徴とする、
薄膜太陽電池素子の製造方法。 - 請求項1又は2に記載の薄膜太陽電池素子の製造方法であって、
前記光電変換層は第1の光電変換層及び第2の光電変換層を有し、
前記第1工程は前記第1の光電変換層の上に前記透明電極層を形成する工程であり、
前記第5工程は、前記透明電極層及び前記導電部材上に前記第2の光電変換層を形成する工程であることを特徴とする、
薄膜太陽電池素子の製造方法。 - 請求項1から4のいずれかに記載の薄膜太陽電池素子の製造方法であって、
前記第2工程は、
前記透明電極層上に粒子を付着させる工程と、
前記粒子をマスクとして2次マスク層を前記透明電極層上に形成する工程と、
前記2次マスク層を用いて前記透明電極層をエッチングする工程とを備えることを特徴とする、
薄膜太陽電池素子の製造方法。 - 請求項5に記載の薄膜太陽電池素子の製造方法であって、
前記透明電極層上に粒子を付着させる工程は、
前記粒子を分散させた液体中に前記透明電極層を浸して付着させる工程であることを特徴とする、
薄膜太陽電池素子の製造方法。
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JP2009533154A JP5143136B2 (ja) | 2007-09-18 | 2008-09-17 | 薄膜太陽電池素子の製造方法 |
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EP (1) | EP2192619A4 (ja) |
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US9070818B2 (en) | 2009-07-17 | 2015-06-30 | Soitec | Methods and structures for bonding elements |
US20110048518A1 (en) * | 2009-08-26 | 2011-03-03 | Molecular Imprints, Inc. | Nanostructured thin film inorganic solar cells |
CN102290454A (zh) * | 2010-06-21 | 2011-12-21 | 杜邦太阳能有限公司 | 多电极光伏面板 |
JP2013055215A (ja) * | 2011-09-05 | 2013-03-21 | Dainippon Printing Co Ltd | 太陽電池および太陽電池モジュール |
CN103208567B (zh) * | 2013-03-20 | 2017-03-08 | 映瑞光电科技(上海)有限公司 | 一种叠层式led芯片及其制造方法 |
CN104300017B (zh) * | 2014-10-17 | 2017-03-29 | 中国科学技术大学 | 具有多孔高电阻层的薄膜太阳能电池 |
JP6993784B2 (ja) | 2017-03-17 | 2022-01-14 | 株式会社東芝 | 太陽電池、多接合型太陽電池、太陽電池モジュール及び太陽光発電システム |
CN111354808A (zh) * | 2018-12-20 | 2020-06-30 | 广东汉能薄膜太阳能有限公司 | 一种太阳能芯片及其制备方法 |
JP2020167243A (ja) * | 2019-03-29 | 2020-10-08 | パナソニック株式会社 | 太陽電池セル集合体、及び、太陽電池セルの製造方法 |
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JP2002208715A (ja) | 2001-01-09 | 2002-07-26 | Fuji Electric Co Ltd | 光起電力素子およびその製造方法 |
JP2002222972A (ja) | 2001-01-29 | 2002-08-09 | Sharp Corp | 積層型太陽電池 |
US8455753B2 (en) * | 2005-01-14 | 2013-06-04 | Semiconductor Energy Laboratory Co., Ltd. | Solar cell and semiconductor device, and manufacturing method thereof |
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2008
- 2008-09-17 US US12/672,140 patent/US20110220189A1/en not_active Abandoned
- 2008-09-17 WO PCT/JP2008/066757 patent/WO2009038083A1/ja active Application Filing
- 2008-09-17 EP EP08832752.3A patent/EP2192619A4/en not_active Withdrawn
- 2008-09-17 JP JP2009533154A patent/JP5143136B2/ja not_active Expired - Fee Related
- 2008-09-17 CN CN2008801075648A patent/CN101803038B/zh not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
CN101803038B (zh) | 2012-02-29 |
JPWO2009038083A1 (ja) | 2011-01-06 |
EP2192619A4 (en) | 2013-10-30 |
US20110220189A1 (en) | 2011-09-15 |
EP2192619A1 (en) | 2010-06-02 |
CN101803038A (zh) | 2010-08-11 |
WO2009038083A1 (ja) | 2009-03-26 |
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