JP3810155B2 - ワイヤボンディング方法 - Google Patents
ワイヤボンディング方法 Download PDFInfo
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- JP3810155B2 JP3810155B2 JP29412696A JP29412696A JP3810155B2 JP 3810155 B2 JP3810155 B2 JP 3810155B2 JP 29412696 A JP29412696 A JP 29412696A JP 29412696 A JP29412696 A JP 29412696A JP 3810155 B2 JP3810155 B2 JP 3810155B2
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- bonding
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Description
【発明の属する技術分野】
本発明は、2つの電極を導線にて電気的に接続するワイヤボンディング方法に関する。
【0002】
【従来の技術】
従来、配線基板等に設けられた配線電極を2次側ボンディングとして、Auワイヤにてボンディングする場合において、配線材料とAuワイヤの接合性が悪いとき、特開平3−183139号公報に示すいわゆるボールボンディング手法が用いられる。
【0003】
つまり、図3に示すように、配線電極2上に予めAuボール10を形成し、半導体チップ4等の1次側ボンディングから引き出されたAuワイヤ1をこのAuボール10の上にボンディングする。
【0004】
【発明が解決しようとする課題】
しかしながら、このボールボンディング手法においては、製造上Auボール10が1つづつしか形成できないため、Auボール10を形成するのに時間がかかる。そして、配線電極2の数が多ければ多いほどAuボール10の数も多くなり、より多くの時間を必要とする。その結果、配線電極2をAuワイヤ1で接合するのにかなりの時間を消費するという問題がある。
【0005】
具体的には、Auボールを1つ形成するためには約0.1(s)の時間を必要とする。従って、例えば1チップの配線基板3に100ピンのAuワイヤ1を施す場合には、約10(s)の時間がかかる。さらにこの配線基板3を多数チップ組み合わせるとなるとその分の時間、例えば配線基板3をnチップ組み合わせるとAuボール10を形成するのに10×n(s)の時間がかかり、かなりの時間を消費する。
【0006】
本発明は上記点に鑑みてなされたもので、配線電極を導線で接合する時間を短縮化することを目的とする。
【0007】
【課題を解決するための手段】
本発明は上記目的を達成するため、以下の技術的手段を採用する。請求項1乃至3に記載の発明においては、基板上に形成された複数の2次ボンディング側の配線電極と、前記基板上に搭載された半導体チップの複数の1次ボンディング側電極とを導線で接続するワイヤボンディング方法において、導電性接着剤を、予め前記複数の2次ボンディング側の配線電極および前記基板上の半導体チップを搭載する部分に、同時に印刷する工程と、前記印刷された導電性接着剤上に半導体チップを搭載する工程と、前記印刷された導電性接着剤を硬化させる工程と、前記半導体チップの1次ボンディング側電極に導線をボンディングした後に、前記2次ボンディング側の配線電極上の硬化した導電性接着剤上に2次ボンディングを行うことを特徴とする。
【0008】
このようなワイヤボンディング方法を適用することにより、従来必要とされた複数のAuボールを形成するために必要とする時間を削減することができる。なお、このように導電性接着剤を同時形成する場合、形成するAuボールの数が多くなればなる程上述した削減できる時間は多くなる。このため、形成する導電性接着剤の数が多い場合には特に有効である。
【0009】
また、半導体チップを基板上に搭載する場合、半導体チップを基板上に固定する必要がある。この場合、これらを搭載する部分に接着剤やはんだ等を形成する工程が必要となる。このように、基板上に選択的に接着剤等を形成したい場合において、2次ボンディング側の配線電極上に導電性接着剤を形成すると同時に、基板上の半導体チップを搭載する部分にも、導電性接着剤を形成することにより、工程数の削減を図ることができる。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図に基づいて説明する。
本発明の一実施形態におけるAuワイヤ(導線)1を配線電極(導体)2にボンディングしたときの説明図を図1に示す。図1に示すように、セラミック基板3上に配線電極2が形成されている。この配線電極2はセラミック基板3に複数形成されており、その材質は銅(Cu)、ニッケル(Ni)又はフラッシュAu等が用いられている。
【0011】
また、このセラミック基板3上には半導体チップ(電子部品)4が搭載されている。この半導体チップ4には図示しないが複数の電極(導体)が形成されており、そのそれぞれの電極と配線電極2とをAuワイヤ1にて電気的に接続している。そして、このAuワイヤ1と配線電極2との間に硬化した導電性接着剤5が形成されており、これはAuワイヤ1と配線電極2との接続性を向上させるために形成されている。
【0012】
また、この導電性接着剤5は、銀(Ag)、アルミニウム(Al)、金(Au)等を主成分としたもので、本実施形態においてはAgの含有量が80%以上のAgペーストを用いている。このようにAgの含有量を高くしているのは、Auワイヤ1および配線電極2との電気的接続性を高めるためである。
次に、本実施形態におけるワイヤボンディング方法について図2(a)〜(d)に基づいて説明する。
【0013】
図2(a)に示すように、まずセラミック基板3に形成された配線電極2のうち2次ボンディングを行う部分の全てと、半導体チップ4が搭載されるダイマウント部4aに穴が形成されたマスク6をセラミック基板3上に位置決めして搭載する。
そして、図2(b)に示すように、このマスク6上から複数の配線電極2及びダイマウント部4a上に印刷手法により導電性接着剤5を同時に印刷する。このとき、配線電極2上の導電性接着剤5は、後述する硬化後に膜厚が20μm以下(好ましくは10μm以下)になるような厚さに形成する。これは導電性接着剤5の膜厚が厚いと、Auワイヤ1を接合したときにAuワイヤ1の接合部分が細くなるため、導電性接着剤5の膜厚を薄くして、Auワイヤ1との接合性を増加させるためである。
【0014】
その後、図2(c)に示すように、導電性接着剤5が形成されたダイマウント部4aに半導体チップ4を搭載し、加熱処理により導電性接着剤5を硬化させ、半導体チップ4を固定する。このとき、配線電極2上の導電性接着剤5も同時に硬化し、配線電極2と導電性接着剤5が完全に電気的に接合した状態となる。
その後、図2(d)に示すように、半導体チップ4に形成された電極側に1次ボンディングして、さらに配線電極2側に2次ボンディングし、ワイヤボンディングが終了する。
【0015】
ここで、配線電極2には前述のように銅(Cu)、ニッケル(Ni)又はフラッシュAuが用いられているため、Auワイヤ1との接合性が良くない。しかし、これらの間に、配線材料とAuワイヤ1に共に接合性が良いAg等を主成分とする導電性接着剤5を形成しているため、Auワイヤ1はこの導電性接着剤5と接合すれば良い。
【0016】
従って、従来においては、ボールボンディング手法によりAuワイヤ1のボンディングを行っていたため、Auボール10を形成するために多くの時間がかかっていたが、導電性接着剤5は印刷手法により形成することができるため、短時間で多数の配線電極2上に形成することができる。従って、Auボール10を形成するのに必要とされていた時間を縮減することができる。なお、これに伴い製品のコストダウンを図ることができる。
【0017】
そして、本実施形態に示すように、半導体チップ4をセラミック基板3に接着するための接着剤を、配線電極2に導電性接着剤5を形成する際に同時に形成しているため、このために必要とする工程を排除できる。
【0018】
なお、本実施形態においては、半導体チップ4とセラミック基板3上に形成された配線電極2とのワイヤボンディングについて説明したが、これに限らず、例えば、セラミック基板3上に形成された配線電極2同士とのワイヤボンディングや、セラミック基板3上の配線電極2と他の基板上に形成された配線電極2等を接続する場合においても同様の効果が得られる。
【0019】
また、本実施形態においては電子部品として半導体チップ4を挙げ、セラミック基板3のうちこの半導体チップ4を搭載する部分に導電性接着剤5を形成したが、これは半導体チップ4に限らず、例えばコンデンサ等セラミック基板3上に搭載する電子部品であれば適用できる。
セラミック基板3は、プリント基板であっても同様の効果が得られる。
【図面の簡単な説明】
【図1】本発明の一実施形態であって、半導体チップ4と配線電極2とをワイヤボンディングしたときの説明図である。
【図2】図1におけるワイヤボンディングの手順図である。
【図3】従来におけるワイヤボンディングの説明図である。
【符号の説明】
1…Auワイヤ、2…配線電極、3…セラミック基板、4…半導体チップ、
4a…ダイマウント部、5…導電性接着剤、6…マスク。
Claims (3)
- 基板上に形成された複数の2次ボンディング側の配線電極と、前記基板上に搭載された半導体チップの複数の1次ボンディング側電極とを導線で接続するワイヤボンディング方法において、
導電性接着剤を、予め前記複数の2次ボンディング側の配線電極および前記基板上の半導体チップを搭載する部分に、同時に印刷する工程と、
前記印刷された導電性接着剤上に半導体チップを搭載する工程と、
前記印刷された導電性接着剤を硬化させる工程と、
前記半導体チップの1次ボンディング側電極に導線をボンディングした後に、前記2次ボンディング側の配線電極上の硬化した導電性接着剤上に2次ボンディングを行う工程とを有することを特徴とするワイヤボンディング方法。 - 前記導電性接着剤を形成する工程は、複数の2次ボンディング側の配線電極に対応する部分及び半導体チップの搭載部に対応する部分に、穴を有するマスクを前記基板上に位置決めする工程と、
前記マスク上から導電性接着剤を印刷により形成する工程とを備えることを特徴とする請求項1に記載のワイヤボンディング方法。 - 前記導電性接着剤は、銀(Ag)、アルミニウム(Al)又は金(Au)を主成分とした接着剤であることを特徴とする請求項1又は2のいずれか1つに記載のワイヤボンディング方法。
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