JP3219793B2 - 基板にsmd構成要素を実装する方法 - Google Patents

基板にsmd構成要素を実装する方法

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Publication number
JP3219793B2
JP3219793B2 JP22680091A JP22680091A JP3219793B2 JP 3219793 B2 JP3219793 B2 JP 3219793B2 JP 22680091 A JP22680091 A JP 22680091A JP 22680091 A JP22680091 A JP 22680091A JP 3219793 B2 JP3219793 B2 JP 3219793B2
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Japan
Prior art keywords
substrate
adhesive
melt adhesive
component
components
Prior art date
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Expired - Fee Related
Application number
JP22680091A
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English (en)
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JPH04234193A (ja
Inventor
ゲルシュトナー ローラント
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Robert Bosch GmbH
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Robert Bosch GmbH
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting
    • H05K13/0469Surface mounting by applying a glue or viscous material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
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    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
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    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01057Lanthanum [La]
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    • H01L2924/1901Structure
    • H01L2924/1904Component type
    • H01L2924/19041Component type being a capacitor
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    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19105Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate
    • HELECTRICITY
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/181Printed circuits structurally associated with non-printed electric components associated with surface mounted components
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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    • H05K2201/01Dielectrics
    • H05K2201/0104Properties and characteristics in general
    • H05K2201/0129Thermoplastic polymer, e.g. auto-adhesive layer; Shaping of thermoplastic polymer
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10636Leadless chip, e.g. chip capacitor or resistor
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    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10954Other details of electrical connections
    • H05K2201/10969Metallic case or integral heatsink of component electrically connected to a pad on PCB
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    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0108Male die used for patterning, punching or transferring
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/03Metal processing
    • H05K2203/0338Transferring metal or conductive material other than a circuit pattern, e.g. bump, solder, printed component
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    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/11Treatments characterised by their effect, e.g. heating, cooling, roughening
    • H05K2203/1105Heating or thermal processing not related to soldering, firing, curing or laminating, e.g. for shaping the substrate or during finish plating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
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    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • HELECTRICITY
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3457Solder materials or compositions; Methods of application thereof
    • H05K3/3485Applying solder paste, slurry or powder
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Wire Bonding (AREA)

Description

【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、請求項1の部類による
基板にSMD(Surface−Mounted−De
vice)構成要素を実装する方法に関する。
【0002】
【従来の技術】構成要素接続端子を導体路と導電結合す
るために、エポキシを主体とする導電性接着剤を使用す
ることは公知である。このために、液状接着剤をスクリ
ン印刷法で設け、構成要素を湿潤接着剤中へ装着し、引
き続き接着剤をたとえば150℃で硬化する。しかしこ
れは、接着剤の塗布と構成要素の装着との間で、接着剤
のポットライフに依存する最終時間が経過する必要があ
るという欠点を有する。さらに、導電性接着剤が一度硬
化した構成要素は、場合により温度の支持で、機械的に
剥取ることによってのみ除去することができる。しかし
この場合には、基板および/または隣接構成部品が損傷
する危険がある。
【0003】この方法は、電子構成部品の一部を接着
し、残りをはんだ付けする混合技術の場合には、基板上
に既にプリントされたはんだペーストが次の導電性接着
剤のスクリン印刷の際によごれるので、もはや使用する
ことができない。
【0004】さらに、定期刊行物“Microelec
tronic Manufacturing and
Testing”(1988年6月号)の“Therm
alStress Reduction Via Th
ermoplastic Die−Attach Ad
hesive”(熱可塑性のダイアタッチ接着剤による
熱応力の減少)から、ICの実装のためにホットメルト
接着剤を使用することは公知である。しかし、該接着剤
は、液状で塗布されないで、固形で小板として基板上で
はじめて溶融される。しかしこれは、各ICに対し接着
剤を小板として個々に位置定めしなければならないとい
う欠点を有する。
【0005】マイクロエレクトロニックISHMの19
86年度国際シンポジウム議事録“A Reworha
ble High Reliability Ther
moplastic Die−Attach Adhe
sive”(再生可能な高信頼性の熱可塑性のダイアタ
ッチ接着剤)(国際シンポジウムに対する告示)から、
ホットメルト接着剤をスクリン印刷法を用いて塗布する
ために溶剤に溶解し、溶剤をあとで蒸発させる方法が公
知である。
【0006】
【発明が解決しようとする課題】本発明の課題は、公知
技術水準の欠点を回避し、これに比して幾多の利点を有
するSMD構成要素の実装技術を開発することである。
【0007】
【課題を解決するための手段】本発明は、導電性接着剤
を使用して基板上にSMD構成要素を、接着剤をスクリ
ン印刷法を用いるかまたはスタンプで基板上に設けるこ
とにより実装する方法に関し、接着剤として、導電性粒
子を充填した、室温で固体であり、加熱の際に液体の状
態に変わるホットメルト接着剤を、加熱した状態でまず
最初に基板上に設け、あとでSMD構成要素を実装する
ためにホットメルト接着剤を有する基板を加熱すること
を特徴とする。
【0008】本発明の1実施形によれば、銀粒子を充填
したホットメルト接着剤が使用される。
【0009】さらに、ホットメルト接着剤は本発明によ
れば加熱したスタンプを用いるスタンプ法ないしは加熱
したスクリンを用いるスクリン印刷法で設けられる。
【0010】本発明のもう1つの実施形によれば、接着
剤塗布とSMD構成要素の装着との間の時間内に、基板
上に別のはんだ付け可能の構成要素を実装するために、
このための個所にはんだペーストを設け、その後強固に
はんだ付けする。
【0011】請求項1の特徴部に記載された構成要件を
有する本発明による解決手段は、公知技術水準に比し
て、混合技術の場合でもホットメルト接着剤はスクリン
印刷法を用いて設けることができるという利点を有す
る。接着剤は最初の過程で設けられ、冷却過程後はもは
や粘着性ではないので、次いではんだペーストを問題な
しにプリントすることができる。
【0012】もう1つの利点は、不良構成要素の交換
を、基板の簡単な加熱によって問題なく行なうことがで
きるという事実である。
【0013】接着剤の塗布と構成要素の装着との間に、
冷却して接着剤が凝固した後は導電性粒子は移動しえな
いので、任意に長い時間を設けることができるという可
能性である。
【0014】さらに、ホットメルト接着剤は、溶剤を有
する接着剤に比して、溶剤の蒸発を内容とする待ち時間
とは異なり、直ちに処理することができるという利点を
有する。最後に、溶剤なしの接着剤は環境汚染防止の点
で著しく有利である。
【0015】
【実施例】本発明の1実施例は図面に示され、下記に詳
述されている。図は、基板上の種種の構成要素の配置を
示す。
【0016】図においては、基板1上に種々のSMD構
成要素、たとえば2個のコンデンサ3、PLCC(プラ
スチックリードチップキャリヤ)4、SO(スモールア
ウトライン)5およびIC2が実装されている。これら
の構成部品2〜5は、基板1に異なる方法で実装されて
いる。たとえば、構成要素3〜5ははんだペースト6を
用いて固定され、ボンディングワイヤ7により導電接続
されている。この場合、ホットメルト接着剤8は、基板
1の導体路へのIC2のボンディングを形成する。
【0017】この混合技術においては、まずたとえばポ
リアミドを主体とする、導電性粒子、たとえば銀粒子が
添加されているホットメルト接着剤8が、スクリン印刷
法を用いて基板1上に設けられる。この場合、接着剤は
あらかじめ加熱されており、従って液状である。短かい
冷却過程後、ホットメルト接着剤8はもはや粘着性でな
い。次の過程で、はんだペースト6を基板1上へ導体路
の範囲内にプリントし、はんだ付け可能な構成要素3〜
5を装着し、はんだ付けすることができる。引き続き、
接着可能の構成要素、たとえばIC2を、基板を実装機
械(Bestueckungsmaschine)中で
加熱してホットメルト接着剤8を液状にし、構成要素を
装着することができるようにすることによって実装する
ことができる。
【0018】場合により修理する場合には、基板を簡単
に加熱することによって同様に容易に除去ないしは交換
できる。この場合、ICではボンデングワイヤを更新し
なければならない。
【0019】ホットメルト接着剤を用いてSMD構成要
素を固定するこの方法を用いると、すべての構成要素を
基板に固定し、導体路に導電接続することも可能であ
る、つまりSMD構成要素にあるすべての接続部が接着
される。
【図面の簡単な説明】
【図1】本発明の1実施例により種々の構成要素が実装
された基板の断面図
【符号の説明】
1 基板 2〜5 構成要素 6 はんだペースト 7 ボンディングワイヤ 8 ホットメルト接着剤
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭63−45892(JP,A) 特開 平1−95596(JP,A) 特開 昭59−84962(JP,A) 特開 昭62−104791(JP,A) 特開 平2−177390(JP,A) 特開 昭62−145601(JP,A) 実開 昭57−83841(JP,U) (58)調査した分野(Int.Cl.7,DB名) H05K 3/32 H05K 3/34

Claims (3)

    (57)【特許請求の範囲】
  1. 【請求項1】 導電性接着剤を使用して基板上にSMD
    構成要素を、接着剤をスクリン印刷法またはスタンプを
    用いて基板に設けることにより実装する方法において、
    接着剤として、導電性粒子を充填した、室温で固体であ
    り、加熱の際に液体の状態に変わるホットメルト接着剤
    を加熱された状態でまず最初に基板(1)上に設け、
    板(1)に別のはんだ付け可能な構成要素(3,4,
    5)を実装するために、相当する個所にはんだペースト
    (6)を塗布し、その後構成要素(3,4,5)をこの
    個所に装着し、その後強固にはんだ付けし、あとでSM
    D構成要素(2)を実装するために、ホットメルト接着
    剤(8)を有する基板(1)を加熱することを特徴とす
    る、基板にSMD構成要素を実装する方法。
  2. 【請求項2】 銀粒子が充填されたホットメルト接着剤
    (8)を使用することを特徴とする、請求項1記載の方
    法。
  3. 【請求項3】 ホットメルト接着剤(8)を、加熱され
    たスタンプを用いるスタンプ法ないしは加熱されたスク
    リンを用いるスクリン印刷法で設けることを特徴とす
    る、請求項1または2記載の方法。
JP22680091A 1990-09-08 1991-09-06 基板にsmd構成要素を実装する方法 Expired - Fee Related JP3219793B2 (ja)

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DE4028556.1 1990-09-08
DE4028556A DE4028556C1 (ja) 1990-09-08 1990-09-08

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JPH04234193A JPH04234193A (ja) 1992-08-21
JP3219793B2 true JP3219793B2 (ja) 2001-10-15

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JP (1) JP3219793B2 (ja)
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DE4028556C1 (ja) 1992-04-02
US5220724A (en) 1993-06-22

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