JP2022504049A - 貯蔵安定性熱硬化性ハイブリッドエポキシ官能性組成物及びそれから調製される透明熱硬化コーティング - Google Patents
貯蔵安定性熱硬化性ハイブリッドエポキシ官能性組成物及びそれから調製される透明熱硬化コーティング Download PDFInfo
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Abstract
Description
(a)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、2個又は3個のエポキシ基を有する少なくとも1種のエポキシモノマー、
(b)ケイ素原子に直接結合した少なくとも1個の加水分解性基と、炭素原子を通してケイ素原子に結合したエポキシ官能基を含む少なくとも1個の基とを有する少なくとも1個のケイ素原子を有する少なくとも1種のエポキシ化合物、及び/又はその水解物、
(c)少なくとも1種のエポキシ開環触媒、及び
少なくとも1種の化合物(e)であって、次式:
を含む熱硬化性組成物を提供する。
(d)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、4~8個のエポキシ基を含む少なくとも1種のエポキシモノマーをさらに含むことができる。
Rn’YmSi(X)4-n’-m(II)
(式中、R基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、エポキシ基を含有しない一価有機基を表し、Y基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、少なくとも1個のエポキシ基を含有する一価有機基を表し、X基は同一であるか、又は異なって、且つ加水分解性基又は水素原子を表し、m及びn’は、mが1又は2に等しく、且つn’+m=1又は2である整数である)を有する。
例示的なブロックされた触媒又は潜在触媒は、トリフルオロメタンスルホン酸(トリフル酸)、ジノニルナフタレンスルホン酸、ジノニルナフタレンジスルホン酸(DNNDSA)及び/又はその金属塩、及びアンモニウムアンチモン六フッ化物(ルイス酸)をベースとするものであり、且つKing Industriesから入手可能であるもの、例えば、Nacure(登録商標)Super A233(トリフルオロメタンスルホン酸のジエチルアミン塩)、Nacure(登録商標)155(DNNDSAをベースとするブロックされた酸触媒)、Nacure(登録商標)Super XC-7231(現在はK-Pure(登録商標)CXC 1612の名称で販売されている、ブロックされたアンモニウムアンチモン六フッ化物触媒)、及びNacure(登録商標)Super XC-A218(25%固体)(現在はK-Pure(登録商標)CXC-1613の名称で販売されているもの)、トリフル酸の金属塩、ルイス酸(周囲温度においてその反応性を減少するために緩衝される)であり、後者が好ましい触媒の1つである。他の有用な触媒としては、ヘキサヒドロフタル酸無水物、メチルヘキサヒドロフタル酸無水物、又はBF3及びBCl3アミン錯体を含むルイス酸触媒などのカルボン酸無水物が含まれる。
(i)光学物品の基材の少なくとも1つの主要表面上に本発明による熱硬化性組成物を堆積させること、
(ii)タックフリーコーティングを形成するために60℃以上の温度まで、前記熱硬化性組成物によってコーティングされた光学物品を加熱すること、
(iii)完全硬化コーティングを得るためにステップ(ii)の温度以上まで、前記タックフリーコーティングによってコーティングされた光学物品を加熱すること
を含む、光学物品を製造するためのプロセスにも関する。
実施例で使用される光学物品は、65mmの直径、1.50の屈折率、-2.00ジオプターの力及び1.2mmの厚さを有する、ESSILORからのORMA(登録商標)レンズ基材を含む。
a)コーティングの耐摩耗性及び曇りを、国際公開第2012/173596号パンフレットに開示されるように決定した。特に、耐摩耗性は、ASTM F735-81標準に従うサンドバイエル(sand Bayer)試験によって測定した。曇りは、標準ASTM D1003-00に従って、BYK-GardnerからのHaze-Gard XL-211 Plus器機上で測定した。曇りは、入射光の軸からの2.5°より高く散乱する透過光のパーセンテージの大きさであるため、曇り値が小さいほど、曇り度が低い。一般に、本明細書に記載される光学物品に関して、0.3%以下、より好ましくは0.2%以下の曇り値が許容できる。
エポキシ化合物(a)及び(d)(存在する場合)をNalgene容器中で混合した。溶媒(Dowanol(登録商標)PM及びメタノール)を添加し、そして溶液を60分間撹拌した。界面活性剤、染料、化合物(e)及びUV吸収剤などの任意選択的な成分を添加し、そして混合物をさらに30~60分間混合した。
それに1種又はそれ以上の添加剤(HALS、UV吸収剤及び/又は酸化防止剤)が添加された、不十分な安定性を示す4つの参照エポキシ組成物を調製した(C1、C2、C3及びC4)。
いくつかのコーティング構成を試験し、本エポキシコーティングが種々のコーティング構成の中間機能性層として使用可能であり、且つ機械的性能などの一般的なコーティング性能を維持又は改善することができることが示された:
構成1:レンズ/エポキシコーティング(包囲コーティングを包含まない)。
構成2:レンズ/エポキシコーティング/プライマーコーティング/ハードコート。
構成3:レンズ/エポキシコーティング/プライマーコーティング/ハードコート/反射防止コーティング。
本開示の実施態様の一部を以下の[項目1]-[項目15]に記載する。
[項目1]
(a)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、2個又は3個のエポキシ基を有する少なくとも1種のエポキシモノマー、
(b)ケイ素原子に直接結合した少なくとも1個の加水分解性基と、炭素原子を通してケイ素原子に結合したエポキシ官能基を含む少なくとも1個の基とを有する少なくとも1個のケイ素原子を有する少なくとも1種のエポキシ化合物、及び/又はその水解物、
(c)少なくとも1種のエポキシ開環触媒、及び
少なくとも1種の化合物(e)であって、次式:
を含む熱硬化性組成物。
[項目2]
グリコールモノエーテルから選択される少なくとも1種の有機溶媒をさらに含む、項目1に記載の組成物。
[項目3]
(d)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、4~8個のエポキシ基を含む少なくとも1種のエポキシモノマーをさらに含む、項目1~2のいずれか一項に記載の組成物。
[項目4]
化合物(b)が、式:
R n’ Y m Si(X) 4-n’-m (II)
(式中、R基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、エポキシ基を含有しない一価有機基を表し、Y基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、少なくとも1個のエポキシ基を含有する一価有機基を表し、X基は同一であるか、又は異なって、且つ加水分解性基又は水素原子を表し、m及びn’は、mが1又は2に等しく、且つn’+m=1又は2である整数である)の化合物である、項目1~3のいずれか一項に記載の組成物。
[項目5]
(f)少なくとも1種のUV吸収剤をさらに含む、項目1~4のいずれか一項に記載の組成物。
[項目6]
(g)少なくとも1種の酸化防止剤をさらに含む、項目1~5のいずれか一項に記載の組成物。
[項目7]
(h)100~380nmの波長範囲、380~780nmの波長範囲及び/又は780~1400nmの波長範囲に含まれる少なくとも1つの選択された波長範囲における光の透過を少なくとも部分的に阻害する、少なくとも1種の吸収染料をさらに含む、項目1~6のいずれか一項に記載の組成物。
[項目8]
前記組成物中に存在する重合性化合物の全重量に対して、少なくとも50重量%、好ましくは少なくとも75重量%の少なくとも1個のエポキシ基を有する化合物を含む、項目1~7のいずれか一項に記載の組成物。
[項目9]
前記組成物の全重量に対して1~15重量%の化合物(b)を含む、項目1~8のいずれか一項に記載の組成物。
[項目10]
前記組成物の全重量に対して10~60重量%のモノマー(a)及び(d)(存在する場合)を含む、項目1~9のいずれか一項に記載の組成物。
[項目11]
化合物(e)が、前記組成物の全重量に対して0.05%~3%の範囲の量で存在する、項目1~10のいずれか一項に記載の組成物。
[項目12]
前記エポキシ基がグリシジル基及び脂環式エポキシ基から選択される、項目1~11のいずれか一項に記載の組成物。
[項目13]
モノマー(a)及び(d)(存在する場合)の乾燥抽出物重量/化合物(b)の乾燥抽出物重量の比率が97/3~70/30の範囲である、項目1~12のいずれか一項に記載の組成物。
[項目14]
項目1~13のいずれか一項に記載の熱硬化性組成物の熱硬化から得られるコーティングを有する少なくとも1つの主要表面を有する基材を含む光学物品。
[項目15]
光学レンズ、好ましくは眼用レンズとしてさらに定義される、項目14に記載の光学物品。
Claims (15)
- (a)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、2個又は3個のエポキシ基を有する少なくとも1種のエポキシモノマー、
(b)ケイ素原子に直接結合した少なくとも1個の加水分解性基と、炭素原子を通してケイ素原子に結合したエポキシ官能基を含む少なくとも1個の基とを有する少なくとも1個のケイ素原子を有する少なくとも1種のエポキシ化合物、及び/又はその水解物、
(c)少なくとも1種のエポキシ開環触媒、及び
少なくとも1種の化合物(e)であって、次式:
を含む熱硬化性組成物。 - グリコールモノエーテルから選択される少なくとも1種の有機溶媒をさらに含む、請求項1に記載の組成物。
- (d)ケイ素原子に直接結合した少なくとも1個の加水分解性基を有するケイ素化合物ではない、4~8個のエポキシ基を含む少なくとも1種のエポキシモノマーをさらに含む、請求項1~2のいずれか一項に記載の組成物。
- 化合物(b)が、式:
Rn’YmSi(X)4-n’-m (II)
(式中、R基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、エポキシ基を含有しない一価有機基を表し、Y基は同一であるか、又は異なって、且つ炭素原子を通してケイ素原子に結合した、少なくとも1個のエポキシ基を含有する一価有機基を表し、X基は同一であるか、又は異なって、且つ加水分解性基又は水素原子を表し、m及びn’は、mが1又は2に等しく、且つn’+m=1又は2である整数である)の化合物である、請求項1~3のいずれか一項に記載の組成物。 - (f)少なくとも1種のUV吸収剤をさらに含む、請求項1~4のいずれか一項に記載の組成物。
- (g)少なくとも1種の酸化防止剤をさらに含む、請求項1~5のいずれか一項に記載の組成物。
- (h)100~380nmの波長範囲、380~780nmの波長範囲及び/又は780~1400nmの波長範囲に含まれる少なくとも1つの選択された波長範囲における光の透過を少なくとも部分的に阻害する、少なくとも1種の吸収染料をさらに含む、請求項1~6のいずれか一項に記載の組成物。
- 前記組成物中に存在する重合性化合物の全重量に対して、少なくとも50重量%、好ましくは少なくとも75重量%の少なくとも1個のエポキシ基を有する化合物を含む、請求項1~7のいずれか一項に記載の組成物。
- 前記組成物の全重量に対して1~15重量%の化合物(b)を含む、請求項1~8のいずれか一項に記載の組成物。
- 前記組成物の全重量に対して10~60重量%のモノマー(a)及び(d)(存在する場合)を含む、請求項1~9のいずれか一項に記載の組成物。
- 化合物(e)が、前記組成物の全重量に対して0.05%~3%の範囲の量で存在する、請求項1~10のいずれか一項に記載の組成物。
- 前記エポキシ基がグリシジル基及び脂環式エポキシ基から選択される、請求項1~11のいずれか一項に記載の組成物。
- モノマー(a)及び(d)(存在する場合)の乾燥抽出物重量/化合物(b)の乾燥抽出物重量の比率が97/3~70/30の範囲である、請求項1~12のいずれか一項に記載の組成物。
- 請求項1~13のいずれか一項に記載の熱硬化性組成物の熱硬化から得られるコーティングを有する少なくとも1つの主要表面を有する基材を含む光学物品。
- 光学レンズ、好ましくは眼用レンズとしてさらに定義される、請求項14に記載の光学物品。
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WO2015064310A1 (ja) * | 2013-10-30 | 2015-05-07 | 日産化学工業株式会社 | シルセスキオキサン化合物及び変性シリコーン化合物を含むインプリント材料 |
WO2015097492A1 (en) | 2013-12-23 | 2015-07-02 | Essilor International (Compagnie Generale D'optique) | Transparent optical article having a reduced yellowness appearance |
EP2887129B1 (en) | 2013-12-23 | 2020-04-22 | Essilor International | Transparent optical article having a colorless appearance |
KR101768294B1 (ko) * | 2014-12-19 | 2017-08-16 | 삼성에스디아이 주식회사 | 실록산계 수지 및 이를 포함하는 코팅액 조성물 |
CA3003972A1 (en) | 2015-11-06 | 2017-05-11 | Essilor International | Optical article cutting blue light |
JP2018536894A (ja) | 2015-11-06 | 2018-12-13 | エシロール アンテルナショナルEssilor International | 青色光及びuv光から保護する光学物品 |
CN108367546B (zh) * | 2015-12-22 | 2020-06-16 | 株式会社钟化 | 复合体的制造方法及复合体 |
EP3327096A1 (en) | 2016-11-23 | 2018-05-30 | Essilor International | Heat-curable hybrid epoxy functional composition and transparent heat-cured caustic-resistant coatings prepared therefrom |
JP6696420B2 (ja) * | 2016-12-27 | 2020-05-20 | 信越化学工業株式会社 | シリコーン樹脂組成物及び光半導体装置 |
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2018
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2019
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- 2019-10-04 US US17/282,839 patent/US20210347934A1/en not_active Abandoned
- 2019-10-04 JP JP2021517981A patent/JP2022504049A/ja active Pending
- 2019-10-04 CN CN201980058042.1A patent/CN112654657B/zh active Active
- 2019-10-04 WO PCT/EP2019/076894 patent/WO2020070279A1/en active Application Filing
- 2019-10-04 KR KR1020217007161A patent/KR20210071951A/ko unknown
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KR20210071951A (ko) | 2021-06-16 |
CN112654657A (zh) | 2021-04-13 |
WO2020070279A1 (en) | 2020-04-09 |
US20210347934A1 (en) | 2021-11-11 |
EP3632950A1 (en) | 2020-04-08 |
BR112021004102A2 (pt) | 2021-05-25 |
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