JP2019064722A - 飲料充填装置の洗浄・殺菌方法 - Google Patents
飲料充填装置の洗浄・殺菌方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0325—Control mechanisms therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2642—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for sterilising prior to filling
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
- A61L2/06—Hot gas
- A61L2/07—Steam
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0323—Arrangements specially designed for simultaneous and parallel cleaning of a plurality of conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/17—Combination with washing or cleaning means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
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- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
コントローラ17の図示しないパネル上の操作ボタンが操作されると、飲料供給系配管7の上流側配管部7a及び下流側配管部7bについてCIP処理が各々所定の手順で実行される。CIP処理は、図示しない洗浄液供給源から供給される水に苛性ソーダ(水酸化ナトリウム)、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、リン酸ナトリウム、次亜塩素酸ナトリウム、界面活性剤及びグルコン酸ナトリウムやエチレンジアミンアトラ酢酸(EDTA)などのキレート剤(金属封鎖剤)などを混ぜたアルカリ性薬剤を添加したアルカリ性洗浄液を流した後に、図示しない洗浄液供給源から供給される水に硝酸系やリン酸系の酸性薬剤を添加した酸性洗浄液を流すことによって行われる。
次に、CIP処理が終了すると、上流側処理経路と下流側処理経路のそれぞれについてSIP処理が各々所定の手順で実行される。SIP処理の開始に際してはマニホルドバルブ8によって上流側配管部7aと下流側配管部7bとの間が必要に応じて遮断される。
アセプティックサージタンク19以降、下流側処理経路のSIP処理が終了した後、UHT18から上流側配管部7aを通ってアセプティックサージタンク19に飲料が貯められ、そこから飲料が下流側配管部7bを通って、ボトル4内への飲料の充填作業を行う製造工程が開始される。
6…上流側帰還路
7…飲料供給系配管
7a…上流側配管部
7b…下流側配管部
18…加熱殺菌部
Claims (2)
- 加熱殺菌部を経て充填機内へと製品を送る飲料供給系配管を備えた飲料充填装置内について、前記飲料供給系配管内に付着した製品の残留異物などの除去を行うために洗浄液を循環させるCIP処理及び、前記飲料供給系配管内を殺菌するSIP処理を行う飲料充填装置の洗浄・殺菌方法において、
前記CIP処理と前記SIP処理の間を停止させることなく、これらの処理を同時又は連続的に行い、
前記SIP処理は、前記飲料供給系配管内に循環させた前記洗浄液を用いて前記飲料供給系配管内の殺菌を行い、
前記SIP処理の後、前記洗浄液を循環させたまま、前記飲料供給系配管の所定の位置の温度条件を所定の温度に整え、
前記飲料供給系配管の所定の位置の温度条件が前記所定の温度に調整された後に前記飲料供給系配管内の洗浄液を除去することを特徴とする飲料充填装置の洗浄・殺菌方法。 - 請求項1に記載の飲料充填装置の洗浄・殺菌方法において、
前記飲料供給系配管内の洗浄液の除去は、無菌水を前記飲料供給系配管内に流通させることによって行うことを特徴とする飲料充填装置の洗浄・殺菌方法。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017194243A JP6617758B2 (ja) | 2017-10-04 | 2017-10-04 | 飲料充填装置の洗浄・殺菌方法 |
CN201880064903.2A CN111183111B (zh) | 2017-10-04 | 2018-10-03 | 饮料填充装置的清洗、杀菌方法 |
CN202210312784.6A CN114634144A (zh) | 2017-10-04 | 2018-10-03 | 饮料填充装置以及饮料填充装置的清洗、杀菌方法 |
EP18864362.1A EP3693329B1 (en) | 2017-10-04 | 2018-10-03 | Method for cleaning and sterilizing beverage filling device |
PCT/JP2018/036975 WO2019069967A1 (ja) | 2017-10-04 | 2018-10-03 | 飲料充填装置の洗浄・殺菌方法 |
US16/648,012 US11691861B2 (en) | 2017-10-04 | 2018-10-03 | Method of cleaning and sterilizing drink filling apparatus |
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US (1) | US11691861B2 (ja) |
EP (1) | EP3693329B1 (ja) |
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CN (2) | CN111183111B (ja) |
WO (1) | WO2019069967A1 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020023369A (ja) * | 2019-11-13 | 2020-02-13 | 大日本印刷株式会社 | 飲料充填装置の洗浄・殺菌方法 |
WO2021230342A1 (ja) | 2020-05-15 | 2021-11-18 | 大日本印刷株式会社 | 無菌充填機の洗浄・殺菌方法及び無菌充填機 |
WO2022065035A1 (ja) | 2020-09-23 | 2022-03-31 | 大日本印刷株式会社 | 無菌充填機の洗浄殺菌方法及び無菌充填機 |
US11691861B2 (en) | 2017-10-04 | 2023-07-04 | Dai Nippon Printing Co., Ltd. | Method of cleaning and sterilizing drink filling apparatus |
JP7367836B1 (ja) | 2022-11-10 | 2023-10-24 | 大日本印刷株式会社 | 液体連続殺菌装置の液体交換方法 |
WO2024101328A1 (ja) * | 2022-11-10 | 2024-05-16 | 大日本印刷株式会社 | 液体連続殺菌装置の液体交換方法 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6696516B2 (ja) * | 2018-01-16 | 2020-05-20 | 大日本印刷株式会社 | 飲料充填装置の洗浄・殺菌方法 |
JP6761507B1 (ja) * | 2019-04-17 | 2020-09-23 | 大日本印刷株式会社 | 飲料充填装置の殺菌方法及び飲料充填装置 |
JP6927381B2 (ja) * | 2019-04-17 | 2021-08-25 | 大日本印刷株式会社 | 飲料充填装置の殺菌方法及び飲料充填装置 |
CN112275697A (zh) * | 2020-09-16 | 2021-01-29 | 东鹏饮料(集团)股份有限公司 | 一种延长设备工作时长的清洗方法 |
JP7276732B2 (ja) | 2021-10-14 | 2023-05-18 | 大日本印刷株式会社 | 内容物充填システム及び殺菌方法 |
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2018
- 2018-10-03 CN CN201880064903.2A patent/CN111183111B/zh active Active
- 2018-10-03 WO PCT/JP2018/036975 patent/WO2019069967A1/ja unknown
- 2018-10-03 EP EP18864362.1A patent/EP3693329B1/en active Active
- 2018-10-03 CN CN202210312784.6A patent/CN114634144A/zh active Pending
- 2018-10-03 US US16/648,012 patent/US11691861B2/en active Active
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EP3693329A1 (en) | 2020-08-12 |
US20200277178A1 (en) | 2020-09-03 |
CN111183111A (zh) | 2020-05-19 |
US11691861B2 (en) | 2023-07-04 |
WO2019069967A1 (ja) | 2019-04-11 |
EP3693329B1 (en) | 2023-09-27 |
JP6617758B2 (ja) | 2019-12-11 |
CN114634144A (zh) | 2022-06-17 |
CN111183111B (zh) | 2022-03-29 |
EP3693329A4 (en) | 2021-07-07 |
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