JP2019025598A - 乗物用内装材の製造方法及び乗物用内装材 - Google Patents
乗物用内装材の製造方法及び乗物用内装材 Download PDFInfo
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Abstract
Description
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)上記実施形態においては、乗物用内装材として車両用内装材であるドアトリムを例示したが、これに限定されない。乗物用内装材は、例えば、インストルメントパネル、クォータトリム等の車両用内装材であってもよく、船舶や航空機等の車両以外の乗物用の内装材であってもよい。
(2)上記実施形態では、他部品としてスピーカグリルを例示したが、これに限定されない。例えば、他部品は、乗物用内装材を加飾する加飾パネルや、トリムボードにおいてその他の部分を構成するボード部材等であってもよい。また、他部品に応じて、取付孔の配置、形状、大きさ等は適宜変更可能である。
(3)上記実施形態では、取付孔に挿通される取付ボスに締結部材が締結される構成を例示したが、これに限られない。例えば、取付ボスは、熱かしめや超音波かしめにより取付孔の孔縁に締結される構成であってもよい。さらに、取付孔に挿通される挿通部は取付ボスに限られず、他部品を取り付けるための締結部材の軸部等であってもよい。
(4)上記実施形態では、フランジ部を備える基材を例示したが、これに限られない。例えば、取付孔の内周面の高さ寸法が十分に確保できる場合には、フランジ部を設けない場合であっても、表皮材癖付け工程により好適に表皮材に対して癖付けすることができる。さらに、基材は車室内側に延出するフランジ部を備えていてもよい。
(5)上記実施形態以外にも、乗物用内装材の製造方法に用いられる複合工具の形状、構成は適宜変更可能である。例えば、放射状刃は、十字刃に限られず、Y字状であってもよく、5以上の互いに交わる刃を有して構成されていてもよい。また、柱状部は、例えば、取付孔の形が異形(D字状等)の場合には、その形状に応じて、断面形状を適宜変更すればよい。
(6)上記実施形態以外にも、乗物用内装材の製造方法は、本願明細書で開示される技術の趣旨を逸脱しない範囲において、適宜変更可能である。例えば、本革等の表皮材を、真空成形によらず、手作業で基材に貼着する方法であっても、本願技術を適宜適用可能である。さらに、表皮材の複数の片部は、取付孔の内周面に貼着されない構成であってもよい。
Claims (5)
- 他部品を取り付けるための取付孔を有する基材と、前記基材の乗物室内側の面を被覆するとともに、前記取付孔と連通する連通孔を有する表皮材と、を備える乗物用内装材の製造方法であって、
前記取付孔に挿通可能な柱状部と、前記柱状部の軸線から放射状に形成された放射状刃と有する複合工具によって、前記連通孔を形成する孔開け工程を備え、
前記孔開け工程は、
前記基材の前記乗物室内側の面に配された前記表皮材における前記取付孔を覆う領域に、前記放射状刃を乗物室内側から押し当てて、前記表皮材を放射状に切り裂く表皮材切裂工程と、
前記柱状部を乗物室内側から前記取付孔に挿通させることで、放射状に切り裂かれた前記表皮材の複数の片部に、前記取付孔の内周面に沿って乗物室外側に向けて立ち上がるような癖を付ける表皮材癖付け工程と、を含む、乗物用内装材の製造方法。 - 前記基材には、前記内周面を延長するようにして前記取付孔の孔縁から延出するフランジ部が設けられ、
前記表皮材癖付け工程において、前記柱状部により前記複数の片部に前記フランジ部に沿うような癖を付ける、請求項1に記載の乗物用内装材の製造方法。 - 前記放射状刃は、平面視十字状をなすとともに、刃が交差する交差部に向かうにつれて先細る形状をなし、
前記表皮材切裂工程において、前記放射状刃の前記交差部を前記表皮材の前記取付孔を覆う前記領域の中心部に突き刺し、前記放射状刃を前記取付孔に挿入しつつ前記表皮材を前記中心部から周囲に向けて切り裂く、請求項1又は請求項2に記載の乗物用内装材の製造方法。 - 基材と、前記基材の乗物室内側の面を被覆する表皮材と、を備える乗物用内装材であって、
前記基材は、
他部品を取り付けるための取付孔を有し、
前記取付孔の内周面を延長するようにして前記取付孔の孔縁から延出するフランジ部を備えており、
前記表皮材は、
前記取付孔と重なる領域がその中心部から放射状に延設されたスリットにより分割された複数の片部を備え、
前記複数の片部が、前記取付孔の前記内周面に沿って乗物室外側に向けて立ち上がるとともに前記フランジ部に沿って配され、
前記複数の片部に囲まれるようにして前記取付孔と連通する連通孔が形成されてなる、乗物用内装材。 - 前記フランジ部は、前記基材の前記乗物室外側の面から乗物室外側に向けて延出する、請求項4に記載の乗物用内装材。
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JP2017147559A JP7025705B2 (ja) | 2017-07-31 | 2017-07-31 | 乗物用内装材の製造方法 |
US16/029,872 US10710331B2 (en) | 2017-07-31 | 2018-07-09 | Vehicle interior component and method of producing the same |
CN201810833515.8A CN109318824B (zh) | 2017-07-31 | 2018-07-26 | 车辆内饰部件及其制造方法 |
DE102018118210.4A DE102018118210A1 (de) | 2017-07-31 | 2018-07-27 | Fahrzeuginnenbauteil und Verfahren zum Herstellen desselben |
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US11007952B2 (en) * | 2018-05-08 | 2021-05-18 | Ford Global Technologies, Llc | Magnet fastener assembly and base therefor with relatively rigid upstanding doghouse on a relatively flexible support |
US11897074B2 (en) * | 2020-02-20 | 2024-02-13 | The Boeing Company | Needle arrays for forming ultrasonic perforations, and methods of making the same |
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US20190030858A1 (en) | 2019-01-31 |
DE102018118210A1 (de) | 2019-01-31 |
CN109318824B (zh) | 2021-10-22 |
US10710331B2 (en) | 2020-07-14 |
CN109318824A (zh) | 2019-02-12 |
JP7025705B2 (ja) | 2022-02-25 |
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