JP2018513236A - リン含有難燃剤を含む積層板および複合体のための難燃性樹脂 - Google Patents
リン含有難燃剤を含む積層板および複合体のための難燃性樹脂 Download PDFInfo
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- JP2018513236A JP2018513236A JP2017548166A JP2017548166A JP2018513236A JP 2018513236 A JP2018513236 A JP 2018513236A JP 2017548166 A JP2017548166 A JP 2017548166A JP 2017548166 A JP2017548166 A JP 2017548166A JP 2018513236 A JP2018513236 A JP 2018513236A
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- resin
- flame retardant
- epoxy
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 105
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 229920005989 resin Polymers 0.000 title claims description 56
- 239000011347 resin Substances 0.000 title claims description 56
- 229910052698 phosphorus Inorganic materials 0.000 title description 14
- 239000011574 phosphorus Substances 0.000 title description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title description 13
- 239000000203 mixture Substances 0.000 claims abstract description 89
- 239000003822 epoxy resin Substances 0.000 claims abstract description 65
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- 239000000463 material Substances 0.000 claims abstract description 37
- 239000011342 resin composition Substances 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 150000001875 compounds Chemical class 0.000 claims description 47
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 29
- 239000004593 Epoxy Substances 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- 150000003839 salts Chemical class 0.000 claims description 25
- 125000000217 alkyl group Chemical group 0.000 claims description 24
- 229920003986 novolac Polymers 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 13
- 125000003118 aryl group Chemical group 0.000 claims description 13
- 238000009472 formulation Methods 0.000 claims description 13
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 12
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 11
- 239000002671 adjuvant Substances 0.000 claims description 11
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 10
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 10
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- 239000003431 cross linking reagent Substances 0.000 claims description 9
- 150000001768 cations Chemical class 0.000 claims description 8
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 229910052700 potassium Inorganic materials 0.000 claims description 5
- 239000011833 salt mixture Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims description 4
- 125000003282 alkyl amino group Chemical group 0.000 claims description 4
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims description 4
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 4
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- 229910052719 titanium Inorganic materials 0.000 claims description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims description 2
- 239000004641 Diallyl-phthalate Substances 0.000 claims description 2
- 239000004640 Melamine resin Substances 0.000 claims description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 125000004453 alkoxycarbonyl group Chemical group 0.000 claims description 2
- 229920000180 alkyd Polymers 0.000 claims description 2
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 150000004985 diamines Chemical class 0.000 claims description 2
- OIAUFEASXQPCFE-UHFFFAOYSA-N formaldehyde;1,3-xylene Chemical compound O=C.CC1=CC=CC(C)=C1 OIAUFEASXQPCFE-UHFFFAOYSA-N 0.000 claims description 2
- 239000007849 furan resin Substances 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 150000003009 phosphonic acids Chemical class 0.000 claims description 2
- 229920003192 poly(bis maleimide) Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 239000009719 polyimide resin Substances 0.000 claims description 2
- 229920005672 polyolefin resin Polymers 0.000 claims description 2
- 229920005749 polyurethane resin Polymers 0.000 claims description 2
- 229920002050 silicone resin Polymers 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 125000005843 halogen group Chemical group 0.000 claims 1
- 229920006337 unsaturated polyester resin Polymers 0.000 claims 1
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 abstract description 3
- -1 cyclic phosphonates Chemical class 0.000 description 29
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 12
- 150000001412 amines Chemical class 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000011575 calcium Substances 0.000 description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 10
- 239000011701 zinc Substances 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 9
- 239000004971 Cross linker Substances 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 8
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 8
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 7
- 229910019142 PO4 Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229940106691 bisphenol a Drugs 0.000 description 6
- 239000000945 filler Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- 239000004848 polyfunctional curative Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- 229910001463 metal phosphate Inorganic materials 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 239000012744 reinforcing agent Substances 0.000 description 5
- 239000011135 tin Substances 0.000 description 5
- 239000002966 varnish Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000002841 Lewis acid Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- 229910052787 antimony Inorganic materials 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 4
- GGNQRNBDZQJCCN-UHFFFAOYSA-N hydroxyhydroquinone Natural products OC1=CC=C(O)C(O)=C1 GGNQRNBDZQJCCN-UHFFFAOYSA-N 0.000 description 4
- 150000007517 lewis acids Chemical class 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
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- 125000000623 heterocyclic group Chemical group 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 150000007974 melamines Chemical class 0.000 description 3
- AUONHKJOIZSQGR-UHFFFAOYSA-N oxophosphane Chemical compound P=O AUONHKJOIZSQGR-UHFFFAOYSA-N 0.000 description 3
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- 235000013824 polyphenols Nutrition 0.000 description 3
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 3
- 241000894007 species Species 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical group C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 description 2
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- HDPBBNNDDQOWPJ-UHFFFAOYSA-N 4-[1,2,2-tris(4-hydroxyphenyl)ethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 HDPBBNNDDQOWPJ-UHFFFAOYSA-N 0.000 description 2
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 150000001642 boronic acid derivatives Chemical class 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- 239000011889 copper foil Substances 0.000 description 2
- 239000004643 cyanate ester Substances 0.000 description 2
- TWSNDAGGXNPFMX-UHFFFAOYSA-N dialuminum hydrogen phosphite Chemical compound [Al+3].[Al+3].OP([O-])[O-].OP([O-])[O-].OP([O-])[O-] TWSNDAGGXNPFMX-UHFFFAOYSA-N 0.000 description 2
- PASJUNDDOIHJIN-UHFFFAOYSA-H dialuminum;methyl-dioxido-oxo-$l^{5}-phosphane Chemical compound [Al+3].[Al+3].CP([O-])([O-])=O.CP([O-])([O-])=O.CP([O-])([O-])=O PASJUNDDOIHJIN-UHFFFAOYSA-H 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- YACKEPLHDIMKIO-UHFFFAOYSA-N methylphosphonic acid Chemical compound CP(O)(O)=O YACKEPLHDIMKIO-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 125000002524 organometallic group Chemical group 0.000 description 2
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
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- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000002952 polymeric resin Substances 0.000 description 2
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- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- FDDDEECHVMSUSB-UHFFFAOYSA-N sulfanilamide Chemical compound NC1=CC=C(S(N)(=O)=O)C=C1 FDDDEECHVMSUSB-UHFFFAOYSA-N 0.000 description 2
- 229940124530 sulfonamide Drugs 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 150000003918 triazines Chemical class 0.000 description 2
- YABSZJMXEXMIFV-UHFFFAOYSA-N (2-hydroxyphenyl)-oxidophosphanium Chemical compound Oc1ccccc1[PH2]=O YABSZJMXEXMIFV-UHFFFAOYSA-N 0.000 description 1
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- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
- OMSYGYSPFZQFFP-UHFFFAOYSA-J zinc pyrophosphate Chemical compound [Zn+2].[Zn+2].[O-]P([O-])(=O)OP([O-])([O-])=O OMSYGYSPFZQFFP-UHFFFAOYSA-J 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
- XAEWLETZEZXLHR-UHFFFAOYSA-N zinc;dioxido(dioxo)molybdenum Chemical compound [Zn+2].[O-][Mo]([O-])(=O)=O XAEWLETZEZXLHR-UHFFFAOYSA-N 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- BHTBHKFULNTCHQ-UHFFFAOYSA-H zinc;tin(4+);hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Sn+4] BHTBHKFULNTCHQ-UHFFFAOYSA-H 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
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Abstract
Description
a)硬化性樹脂、例えば、エポキシ樹脂、および
b)1種もしくは複数種のホスホン酸塩、すなわち、式(I)の化合物
(式中、Rは、アルキル、アリール、アルキルアリールまたはアリールアルキル基であり、pは、1〜7、例えば、1〜4、例えば、1、2、3または4の数であり、Mは、金属であり、yは、1〜7、例えば、1〜4、例えば、1、2、3または4、しばしば、2または3の数であり、それゆえM(+)yは、金属カチオンであり、式中、(+)yは、カチオンに形式上割り当てられた電荷を表す)を200℃もしくはそれ以上、例えば、220℃もしくはそれ以上の温度で、一般に、250℃もしくはそれ以上、例えば、250℃〜400℃または260℃〜360℃の温度で加熱することによって得られるリン含有難燃性材料
を含む、組成物に関する。
(式中、Rは、アルキル、アリール、アルキルアリールまたはアリールアルキル基であり、pは、1〜7、例えば、1〜4、例えば、1、2、3または4の数であり、Mは、金属であり、yは、1〜7、例えば、1〜4、例えば、1、2、3または4、しばしば、2または3の数であり、それゆえM(+)yは、金属カチオンであり、式中、(+)yは、カチオンに形式上割り当てられた電荷を表す)を200℃もしくはそれ以上、例えば、220℃、しばしば、250℃もしくはそれ以上の温度で加熱することによって得られる。
式中、RおよびMは、式(I)について定義下通りであり、qは、1〜7、例えば、1、2または3の数であり、rは、0〜5、例えば、0、1または2、しばしば、0または1の数であり、yは、1〜7、例えば、1〜4、例えば、1、2、3、または4の数であり、nは、1または2であり、ただし、2(q)+r=n(y)である。複数種の化合物が典型的には、このように生じた材料中に存在すると考えられる。
a)複数個のR基および/もしくは複数個のM基を有する少なくとも1種の式(IV)に対応する化合物、ならびに/または
b)存在する式(IV)に対応する化合物の混合物であって、異なるR基および/または異なるM基を有する化合物を含む前記混合物
を含む、難燃性材料が得られる。
a)複数個のR基および/もしくは複数個のM基を有する少なくとも1種の式(IV)に対応する化合物、ならびに/または
b)存在する式(IV)に対応する化合物の混合物であって、異なるR基および/または異なるM基を有する化合物を含む前記混合物
を含む、難燃性材料が得られる。
カーボンブラック、グラファイト、カーボンナノチューブ、シリコーン;ポリフェニレンエーテル(PPE)、ホスフィンオキシドおよびポリホスフィンオキシド、例えば、ベンジルホスフィンオキシド、ポリベンジルホスフィンオキシドなど;
これらに限定されないが、メラム、メレム、メロン、シアヌル酸メラミン、ホウ酸メラミン、リン酸メラミン、メラミン金属ホスフェートなどの、メラミン、メラミン塩、メラミン誘導体および縮合物;
粘土、金属塩、例えば、水酸化物、酸化物、水和酸化物、ホウ酸塩、炭酸塩、硫酸塩、リン酸塩、亜リン酸塩、次亜リン酸塩、ホスフィニット、ケイ酸塩、混合金属塩など、例えば、タルクおよび他のケイ酸マグネシウム、ケイ酸カルシウム、アルミノケイ酸塩、中空管としてのアルミノケイ酸塩(DRAGONITE)、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、硫酸カルシウム、ハロイサイトまたはリン酸ホウ素、モリブデン酸カルシウム、剥離バーミキュライト、スズ酸亜鉛、ヒドロキシスズ酸亜鉛、硫化亜鉛およびホウ酸亜鉛、モリブデン酸亜鉛(KEMGARD911A/B)、リン酸亜鉛(KEMGARD981)、酸化マグネシウムもしくは水酸化マグネシウム、酸化アルミニウム、酸化アルミニウム水酸化物(ベーマイト)、アルミニウム三水和物、シリカ、酸化スズ、酸化アンチモン(IIIおよびV)ならびに水和酸化物、酸化チタン、ならびに酸化亜鉛または水和酸化物、酸化ジルコニウムおよび/または水酸化ジルコニウムなどを含めた無機化合物
から選択される1種もしくは複数の材料をさらに含み得る。
1種もしくは複数のエポキシ樹脂、触媒、および硬化剤、例えば、ノボラック樹脂またはアミンをベースとする硬化剤を含有する、エポキシ樹脂をベースとする配合物は、米国特許出願公開第20150031805号明細書、すなわち、同時係属の米国特許出願第14/337,500号明細書からの難燃剤、例えば、樹脂ワニスを作製するためのメチルホスホン酸アルミニウム塩の熱処理によって調製される米国特許出願公開第20150031805号明細書の実施例1からの難燃剤の難燃性レベルを伴って公知の方法によって混合することができる。次いで、ワニスをガラス布帛上にコーティングし、オーブン中でB段階処理し、プレプレグを生じさせ、次いで、これを8プライ積み重ね、上昇した圧力および温度でプレスし、UL−94試験によってV−0の引火性レーティングを得ることができる均一な積層板を形成させる。
メチルホスホン酸の脱イオン水溶液を、窒素下でアルミニウムエトキシドに加え、16時間撹拌し、濃縮し、100Cにて真空中で乾燥させ、透明な無色の固体を得て、これを米国特許出願公開第20150031805号明細書の実施例1のプロセスによって280℃で4時間加熱し、難燃剤を得た。
アセトン中のDEN−438およびEPOXYHARZ Cの1:1w/wの混合物から調製したエポキシ樹脂ストック溶液を、SD−1708から同様の様式で調製したノボラック樹脂ストック溶液と適当な比で混合した。2−メチルイミダゾール(2MI)を加え、溶解した。この混合物に、上記のメチルホスホン酸アルミニウム塩からの難燃剤を加え、最終配合物ワニスを作製した。各成分の量を、下記の表1において示す。
Claims (14)
- 積層板または複合体を調製するための難燃性樹脂組成物であって、
a)硬化性樹脂、
b)1種もしくは複数種の式(I)の化合物
(式中、
Rは、C1〜12アルキル、C6〜10アリール、C7〜18アルキルアリール、もしくはC7〜18アリールアルキルであり、前記アルキル、アリール、アルキルアリール、もしくはアリールアルキルは、非置換であるか、またはハロゲン、ヒドロキシル、アミノ、C1〜4アルキルアミノ、ジ−C1〜4アルキルアミノ、C1〜4アルコキシ、カルボキシもしくはC2〜5アルコキシカルボニルで置換されており、
Mは、金属であり、
yは、1〜4の数であり、それゆえM(+)yは、金属カチオンであり、式中、(+)yは、前記カチオンに形式上割り当てられた電荷を表し、pは、1〜4の数である)を200℃もしくはそれ以上の温度で0.01時間〜20時間加熱することを含む方法によって得られる、前記難燃性エポキシ樹脂組成物の全重量に対して1重量%〜60重量%の難燃性材料、ならびに
c)硬化剤
を含む、組成物。 - 前記難燃性材料(b)が、
i)1種もしくは複数のホスホン酸化合物を1種もしくは複数の適当な金属化合物で処理して、Rおよび/もしくはMについて複数の値を含む式(I)に対応する中間の塩錯体を得て、次いで、前記中間の塩錯体を200℃もしくはそれ以上の温度で0.01時間〜20時間加熱することによって中間の塩錯体を調製することと;
あるいは
ii)Rおよび/もしくはMについて異なる値を有する2種もしくはそれ以上の個々の式(I)の金属ホスホン酸塩を合わせることによって、密接な塩混合物を調製し、次いで、前記密接な塩混合物を200℃もしくはそれ以上の温度で0.01時間〜20時間加熱することと;
あるいは
(iii)Rおよび/もしくはMについて異なる値を有することによって異なる2種もしくはそれ以上の別々の式(I)の金属ホスホン酸塩を200℃もしくはそれ以上の温度で0.01時間〜20時間加熱し、個々の難燃性材料を形成させ、これをそれに続いて一緒に混合し、ブレンドされた難燃性材料を形成させることと
を含む方法によって得られる、請求項1に記載の難燃性硬化性樹脂組成物。 - 式(I)におけるMが、Li、K、Na、Mg、Ca、Ba、Zn、Zr、B、Al、Si、Ti、SnまたはSbである、請求項1に記載の難燃性樹脂組成物。
- 式(I)におけるMが、AlまたはCaである、請求項1に記載の難燃性樹脂組成物。
- 式(I)において、Rが、非置換C1〜6アルキル、C6アリール、C7〜10アルキルアリール、またはC7〜12アリールアルキルである、請求項1に記載の難燃性樹脂組成物。
- d)1種もしくは複数のさらなる難燃剤、1種もしくは複数の相乗剤および/または1種もしくは複数の難燃性補助剤をさらに含む、請求項1に記載の難燃性樹脂組成物。
- 前記硬化性樹脂が、エポキシ樹脂、シアネート樹脂、ビスマレイミド樹脂、ポリイミド樹脂、フェノール樹脂、フラン樹脂、キシレンホルムアルデヒド樹脂、ケトンホルムアルデヒド樹脂、尿素樹脂、メラミン樹脂、アニリン樹脂、アルキド樹脂、不飽和ポリエステル樹脂、フタル酸ジアリル樹脂、トリアリルシアネート樹脂、トリアジン樹脂、ポリウレタン樹脂、ポリオレフィン樹脂、ポリフェニレンエーテル樹脂、ヘンゾシクロブテン樹脂、ベンゾオキサジン樹脂およびシリコーン樹脂からなる群から選択される1種もしくは複数の樹脂を含む、請求項1に記載の難燃性樹脂組成物。
- 前記硬化性樹脂が、1種もしくは複数のエポキシ樹脂を含む、請求項7に記載の難燃性樹脂組成物。
- 前記硬化剤が、フェノール架橋剤、ジアミン、ポリアミン、ジシアンジアミドまたは置換ジシアンジアミドを含む、請求項1に記載の難燃性エポキシ組成物。
- エポキシノボラック樹脂および/またはノボラック架橋剤を含む、請求項1に記載の難燃性樹脂組成物。
- 請求項1に記載の硬化難燃性組成物を含む積層板。
- 電気用積層板を調製する方法であって、請求項1に記載の難燃性組成物を配合し、前記組成物を基板へと付着させるか、またはそれ中に含浸させて、コーティングされた基板を得て、樹脂配合物から溶媒を取り除き、エポキシ配合物を任意選択で部分的に硬化するのに十分な温度で前記エポキシコーティングされた基板を加熱して、プレプレグを形成し、それに続いて導電性材料の1つもしくは複数のシートとの交代層においてプレプレグのシートを積み重ねるか、またはプレプレグのシートを重層化し、それに続いて加工して、完全に加工された積層板を提供することを含む、方法。
- 請求項12に記載の方法によって得た電気用積層板。
- 請求項13に記載の方法によって得たプレプレグ。
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US10053555B2 (en) | 2018-08-21 |
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WO2016148732A1 (en) | 2016-09-22 |
IL255034A0 (en) | 2017-12-31 |
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EP3268418A1 (en) | 2018-01-17 |
HUE046516T2 (hu) | 2020-03-30 |
US9534108B2 (en) | 2017-01-03 |
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