JP2017533829A5 - - Google Patents
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- Publication number
- JP2017533829A5 JP2017533829A5 JP2017540539A JP2017540539A JP2017533829A5 JP 2017533829 A5 JP2017533829 A5 JP 2017533829A5 JP 2017540539 A JP2017540539 A JP 2017540539A JP 2017540539 A JP2017540539 A JP 2017540539A JP 2017533829 A5 JP2017533829 A5 JP 2017533829A5
- Authority
- JP
- Japan
- Prior art keywords
- ceramic
- preform
- reinforcing fibers
- ceramic compound
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000919 ceramic Substances 0.000 claims description 227
- 239000000835 fiber Substances 0.000 claims description 85
- 150000001875 compounds Chemical class 0.000 claims description 84
- 238000000034 method Methods 0.000 claims description 68
- 239000011156 metal matrix composite Substances 0.000 claims description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 60
- 239000012783 reinforcing fiber Substances 0.000 claims description 53
- 229910052751 metal Inorganic materials 0.000 claims description 51
- 239000002184 metal Substances 0.000 claims description 51
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 40
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 40
- 239000002245 particle Substances 0.000 claims description 37
- 239000000203 mixture Substances 0.000 claims description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 28
- 239000008119 colloidal silica Substances 0.000 claims description 26
- 239000011230 binding agent Substances 0.000 claims description 23
- 229920002472 Starch Polymers 0.000 claims description 20
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 20
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 20
- 239000008107 starch Substances 0.000 claims description 20
- 235000019698 starch Nutrition 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000004512 die casting Methods 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 8
- 239000012153 distilled water Substances 0.000 claims description 8
- XPXMKIXDFWLRAA-UHFFFAOYSA-N hydrazinide Chemical compound [NH-]N XPXMKIXDFWLRAA-UHFFFAOYSA-N 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 6
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 3
- 230000004580 weight loss Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims 2
- 239000004753 textile Substances 0.000 claims 2
- 238000005728 strengthening Methods 0.000 claims 1
- 239000000243 solution Substances 0.000 description 15
- 239000012210 heat-resistant fiber Substances 0.000 description 13
- 241000758789 Juglans Species 0.000 description 10
- 235000009496 Juglans regia Nutrition 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 238000009472 formulation Methods 0.000 description 10
- 235000020234 walnut Nutrition 0.000 description 10
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 9
- 125000002091 cationic group Chemical group 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 229920002261 Corn starch Polymers 0.000 description 8
- 239000008120 corn starch Substances 0.000 description 8
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 7
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 7
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 7
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 238000009716 squeeze casting Methods 0.000 description 6
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 5
- 230000008595 infiltration Effects 0.000 description 5
- 238000001764 infiltration Methods 0.000 description 5
- 229920000609 methyl cellulose Polymers 0.000 description 5
- 239000001923 methylcellulose Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 239000000292 calcium oxide Substances 0.000 description 4
- 235000012255 calcium oxide Nutrition 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 229920003091 Methocel™ Polymers 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000003621 hammer milling Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 238000009740 moulding (composite fabrication) Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- 241000083700 Ambystoma tigrinum virus Species 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 244000068645 Carya illinoensis Species 0.000 description 1
- 235000009025 Carya illinoensis Nutrition 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000005359 alkaline earth aluminosilicate glass Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000005354 aluminosilicate glass Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011226 reinforced ceramic Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052572 stoneware Inorganic materials 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201462066057P | 2014-10-20 | 2014-10-20 | |
| US62/066,057 | 2014-10-20 | ||
| PCT/US2014/064624 WO2016064430A1 (en) | 2014-10-20 | 2014-11-07 | Ceramic preform and method |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2017533829A JP2017533829A (ja) | 2017-11-16 |
| JP2017533829A5 true JP2017533829A5 (enExample) | 2017-12-28 |
| JP6672319B2 JP6672319B2 (ja) | 2020-03-25 |
Family
ID=55748701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017540539A Expired - Fee Related JP6672319B2 (ja) | 2014-10-20 | 2014-11-07 | セラミックプリフォームおよび方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9714686B2 (enExample) |
| EP (1) | EP3209471A4 (enExample) |
| JP (1) | JP6672319B2 (enExample) |
| CN (1) | CN107000249A (enExample) |
| WO (1) | WO2016064430A1 (enExample) |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10233988B2 (en) | 2015-09-23 | 2019-03-19 | Akebono Brake Industry Co., Ltd | Friction material |
| KR101899635B1 (ko) * | 2015-12-11 | 2018-10-04 | 주식회사 포스코 | 부착형 고망간강 브레이크 디스크 |
| WO2017117601A1 (en) | 2015-12-31 | 2017-07-06 | Intellectual Property Holdings, Llc | Method of making a metal matrix composite vented brake rotor |
| WO2017136810A1 (en) | 2016-02-04 | 2017-08-10 | Intellectual Property Holdings, Llc | Device and method for forming a metal matrix composite vehicle component |
| CN109642097A (zh) * | 2016-06-06 | 2019-04-16 | 尤尼弗瑞克斯 I 有限责任公司 | 含有低生物持久性纤维的耐火涂层材料及其制造方法 |
| US10830296B2 (en) * | 2017-04-21 | 2020-11-10 | Intellectual Property Holdings, Llc | Ceramic preform and method |
| TWI636204B (zh) * | 2017-06-29 | 2018-09-21 | 秦文隆 | Power vehicle brake disc and preparation method thereof |
| CN111868008B (zh) * | 2017-12-20 | 2022-12-23 | 乐姆宝公开有限公司 | 以碳化硅制作具有受控孔隙率的多孔预成型件的方法以及碳化硅多孔预成型件 |
| WO2019123222A1 (en) * | 2017-12-20 | 2019-06-27 | Freni Brembo S.P.A. | Method for manufacturing a brake disc and brake disc for disc brake |
| US11001914B2 (en) | 2018-01-23 | 2021-05-11 | Dsc Materials Llc | Machinable metal matrix composite and method for making the same |
| US10851020B2 (en) | 2018-01-23 | 2020-12-01 | Dsc Materials Llc | Machinable metal matrix composite and method for making the same |
| US11117838B2 (en) | 2018-05-23 | 2021-09-14 | Rolls-Royce High Temperature Composites Inc. | Method of making a fiber preform for ceramic matrix composite (CMC) fabrication |
| CN111136242B (zh) * | 2018-11-06 | 2022-04-08 | 有研金属复材技术有限公司 | 一种非均质多功能金属基复合材料铸件的制备方法 |
| WO2021005282A2 (fr) * | 2019-07-11 | 2021-01-14 | Safran Aircraft Engines | Procede de fabrication d'une piece en materiau composite par injection d'une barbotine chargee dans une texture fibreuse |
| IT202100004454A1 (it) * | 2021-02-25 | 2022-08-25 | Brembo Spa | Metodo per realizzare una fascia di frenatura di un disco freno, metodo di realizzazione del disco freno, disco freno e fascia di frenatura per disco freno |
| IT202100004451A1 (it) * | 2021-02-25 | 2022-08-25 | Brembo Spa | Metodo per realizzare una fascia di frenatura di un disco freno, metodo di realizzazione del disco freno, disco freno e fascia di frenatura per disco freno |
| CN113105217A (zh) * | 2021-04-28 | 2021-07-13 | 黄明凯 | 一种超薄艺术瓷板的制备方法 |
| US12698621B2 (en) | 2022-04-13 | 2026-08-04 | Hensley Industries, Inc. | Reinforced wear member |
| US20250122126A1 (en) * | 2023-10-13 | 2025-04-17 | Rtx Corporation | Dispersion of filaments |
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2014
- 2014-11-07 WO PCT/US2014/064624 patent/WO2016064430A1/en not_active Ceased
- 2014-11-07 CN CN201480084224.3A patent/CN107000249A/zh active Pending
- 2014-11-07 US US14/536,133 patent/US9714686B2/en not_active Expired - Fee Related
- 2014-11-07 EP EP14904605.4A patent/EP3209471A4/en not_active Withdrawn
- 2014-11-07 JP JP2017540539A patent/JP6672319B2/ja not_active Expired - Fee Related
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