JP2017214557A - ポリアリレート樹脂およびそれからなるフィルム、積層体 - Google Patents
ポリアリレート樹脂およびそれからなるフィルム、積層体 Download PDFInfo
- Publication number
- JP2017214557A JP2017214557A JP2017101900A JP2017101900A JP2017214557A JP 2017214557 A JP2017214557 A JP 2017214557A JP 2017101900 A JP2017101900 A JP 2017101900A JP 2017101900 A JP2017101900 A JP 2017101900A JP 2017214557 A JP2017214557 A JP 2017214557A
- Authority
- JP
- Japan
- Prior art keywords
- bis
- hydroxyphenyl
- polyarylate resin
- residue
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920005989 resin Polymers 0.000 title claims abstract description 84
- 239000011347 resin Substances 0.000 title claims abstract description 84
- 229920001230 polyarylate Polymers 0.000 title claims abstract description 74
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 34
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical group OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims abstract description 17
- KKEYFWRCBNTPAC-UHFFFAOYSA-N terephthalic acid group Chemical group C(C1=CC=C(C(=O)O)C=C1)(=O)O KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 17
- 125000003118 aryl group Chemical group 0.000 claims abstract description 15
- 150000001732 carboxylic acid derivatives Chemical group 0.000 claims abstract description 15
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- VHLLJTHDWPAQEM-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)-4-methylpentan-2-yl]phenol Chemical group C=1C=C(O)C=CC=1C(C)(CC(C)C)C1=CC=C(O)C=C1 VHLLJTHDWPAQEM-UHFFFAOYSA-N 0.000 claims description 6
- XSTITJMSUGCZDH-UHFFFAOYSA-N 4-(4-hydroxy-2,6-dimethylphenyl)-3,5-dimethylphenol Chemical group CC1=CC(O)=CC(C)=C1C1=C(C)C=C(O)C=C1C XSTITJMSUGCZDH-UHFFFAOYSA-N 0.000 claims description 5
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 27
- 239000003960 organic solvent Substances 0.000 abstract description 24
- 229910052736 halogen Inorganic materials 0.000 abstract description 17
- 150000002367 halogens Chemical class 0.000 abstract description 17
- 230000004888 barrier function Effects 0.000 abstract description 13
- 239000000758 substrate Substances 0.000 abstract description 11
- 150000002430 hydrocarbons Chemical class 0.000 abstract description 9
- 239000007788 liquid Substances 0.000 abstract description 6
- 239000004215 Carbon black (E152) Substances 0.000 abstract 1
- 229930195733 hydrocarbon Natural products 0.000 abstract 1
- -1 heptamethylene group Chemical group 0.000 description 46
- 239000010408 film Substances 0.000 description 25
- 239000000243 solution Substances 0.000 description 22
- 238000000576 coating method Methods 0.000 description 16
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000011248 coating agent Substances 0.000 description 14
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 14
- 230000009477 glass transition Effects 0.000 description 11
- 125000001931 aliphatic group Chemical group 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000006641 stabilisation Effects 0.000 description 9
- 238000011105 stabilization Methods 0.000 description 9
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000004973 liquid crystal related substance Substances 0.000 description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 7
- 239000012074 organic phase Substances 0.000 description 7
- 239000008096 xylene Substances 0.000 description 7
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000008346 aqueous phase Substances 0.000 description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 235000010290 biphenyl Nutrition 0.000 description 5
- 239000004305 biphenyl Substances 0.000 description 5
- 125000006267 biphenyl group Chemical group 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 238000005979 thermal decomposition reaction Methods 0.000 description 5
- 238000012695 Interfacial polymerization Methods 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 235000006708 antioxidants Nutrition 0.000 description 4
- VJGNLOIQCWLBJR-UHFFFAOYSA-M benzyl(tributyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 VJGNLOIQCWLBJR-UHFFFAOYSA-M 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 101001059734 Thermococcus litoralis (strain ATCC 51850 / DSM 5473 / JCM 8560 / NS-C) Trehalose/maltose-binding protein MalE Proteins 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical compound OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002685 polymerization catalyst Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- MQCPOLNSJCWPGT-UHFFFAOYSA-N 2,2'-Bisphenol F Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1O MQCPOLNSJCWPGT-UHFFFAOYSA-N 0.000 description 2
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 description 2
- NKTOLZVEWDHZMU-UHFFFAOYSA-N 2,5-xylenol Chemical compound CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
- LVLNPXCISNPHLE-UHFFFAOYSA-N 2-[(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1CC1=CC=CC=C1O LVLNPXCISNPHLE-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- XBQRPFBBTWXIFI-UHFFFAOYSA-N 2-chloro-4-[2-(3-chloro-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(Cl)=CC=1C(C)(C)C1=CC=C(O)C(Cl)=C1 XBQRPFBBTWXIFI-UHFFFAOYSA-N 0.000 description 2
- WRMNZCZEMHIOCP-UHFFFAOYSA-N 2-phenylethanol Chemical compound OCCC1=CC=CC=C1 WRMNZCZEMHIOCP-UHFFFAOYSA-N 0.000 description 2
- RKSBPFMNOJWYSB-UHFFFAOYSA-N 3,3-Bis(4-hydroxyphenyl)pentane Chemical compound C=1C=C(O)C=CC=1C(CC)(CC)C1=CC=C(O)C=C1 RKSBPFMNOJWYSB-UHFFFAOYSA-N 0.000 description 2
- YCOXTKKNXUZSKD-UHFFFAOYSA-N 3,4-xylenol Chemical compound CC1=CC=C(O)C=C1C YCOXTKKNXUZSKD-UHFFFAOYSA-N 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- ASHGTJPOSUFTGB-UHFFFAOYSA-N 3-methoxyphenol Chemical compound COC1=CC=CC(O)=C1 ASHGTJPOSUFTGB-UHFFFAOYSA-N 0.000 description 2
- URFNSYWAGGETFK-UHFFFAOYSA-N 4,4'-Dihydroxybibenzyl Chemical compound C1=CC(O)=CC=C1CCC1=CC=C(O)C=C1 URFNSYWAGGETFK-UHFFFAOYSA-N 0.000 description 2
- MIFGCULLADMRTF-UHFFFAOYSA-N 4-[(4-hydroxy-3-methylphenyl)methyl]-2-methylphenol Chemical compound C1=C(O)C(C)=CC(CC=2C=C(C)C(O)=CC=2)=C1 MIFGCULLADMRTF-UHFFFAOYSA-N 0.000 description 2
- SRFHDEQOIMRMHH-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3-methylbutyl]phenol Chemical compound C=1C=C(O)C=CC=1C(CC(C)C)C1=CC=C(O)C=C1 SRFHDEQOIMRMHH-UHFFFAOYSA-N 0.000 description 2
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 2
- XXHIPRDUAVCXHW-UHFFFAOYSA-N 4-[2-ethyl-1-(4-hydroxyphenyl)hexyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C(CC)CCCC)C1=CC=C(O)C=C1 XXHIPRDUAVCXHW-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N Bisphenol F Natural products C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- PASDCCFISLVPSO-UHFFFAOYSA-N benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1 PASDCCFISLVPSO-UHFFFAOYSA-N 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 150000003022 phthalic acids Chemical class 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- PFTAWBLQPZVEMU-DZGCQCFKSA-N (+)-catechin Chemical compound C1([C@H]2OC3=CC(O)=CC(O)=C3C[C@@H]2O)=CC=C(O)C(O)=C1 PFTAWBLQPZVEMU-DZGCQCFKSA-N 0.000 description 1
- QVLAWKAXOMEXPM-UHFFFAOYSA-N 1,1,1,2-tetrachloroethane Chemical class ClCC(Cl)(Cl)Cl QVLAWKAXOMEXPM-UHFFFAOYSA-N 0.000 description 1
- AZXCEXJUHXWOMZ-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane;1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl.ClC(Cl)C(Cl)Cl AZXCEXJUHXWOMZ-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- ZPQOPVIELGIULI-UHFFFAOYSA-N 1,3-dichlorobenzene Chemical compound ClC1=CC=CC(Cl)=C1 ZPQOPVIELGIULI-UHFFFAOYSA-N 0.000 description 1
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- RMSGQZDGSZOJMU-UHFFFAOYSA-N 1-butyl-2-phenylbenzene Chemical group CCCCC1=CC=CC=C1C1=CC=CC=C1 RMSGQZDGSZOJMU-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
(1)一般式(1)および一般式(2)で示される二価フェノール残基と、芳香族二価カルボン酸残基からなるポリアリレート樹脂。
(2)芳香族二価カルボン酸残基が、テレフタル酸残基およびイソフタル酸残基である(1)に記載のポリアリレート樹脂。
(3)一般式(1)で示される二価フェノール残基が、3,3’,5,5’−テトラメチル−4,4’−ビフェノール残基である(1)または(2)に記載のポリアリレート樹脂。
(4)一般式(2)で示される二価フェノール残基が、2,2−ビス(4−ヒドロキシフェニル)−4−メチルペンタン残基である(1)〜(3)いずれかに記載のポリアリレート樹脂。
(5)(1)〜(4)いずれかに記載のポリアリレート樹脂からなるフィルム。
(6)(1)〜(4)いずれかに記載のポリアリレート樹脂の層を基材上に設けた積層体。
高分解能核磁気共鳴装置(日本電子社製LA−400 NMR)を用いて、1H−NMR分析することにより、それぞれの共重合成分のピーク強度から樹脂組成を求めた(分解能:400MHz、溶媒:重水素化トリフルオロ酢酸と重水素化テトラクロロエタンとの容量比が1/11の混合溶媒、温度:50℃)。
ゲルパーミエーションクロマトグラフィー(GPC)を用いて、以下の条件でポリスチレン換算の数平均分子量および重量平均分子量を測定した。
送液装置:ウォーターズ社製、Isocratic HPLC Pump 1515
検出器:ウォーターズ社製、Refractive Index Detector 2414
カラム:Mixed−D(充填シリカゲル粒径5μm、チューブ長さ300mm、内径7.5mm)
溶媒:クロロホルム
流速:1mL/分
測定温度:35℃
ポリアリレート樹脂10mgをサンプルとして用いて、DSC(示差走査熱量測定)装置(パーキンエルマー社製、DSC7)を用いて昇温速度10℃/分の条件で昇温し、昇温曲線中のガラス転移に由来する2つの折曲点温度の中間値をガラス転移温度とした。
◎:230℃以上(最良)。
○:215℃以上230℃未満(良)。
△:200℃以上215℃未満(実用上問題なし)。
×:200℃未満(実用上問題あり)。
ポリアリレート樹脂を以下の条件で測定し、10%質量が減少した温度を熱分解温度として求めた。
装置:日立ハイテクサイエンス社製、TG/DTA 7200
昇温速度:10℃/分
流入ガス:空気、流速200mL/分
◎:390℃以上(最良)。
○:380℃以上390℃未満(良)。
△:370℃以上380℃未満(実用上問題なし)。
×:370℃未満(実用上問題あり)。
ポリアリレート樹脂10質量部にクロロホルム90質量部を加えて樹脂溶液を得た。得られた樹脂溶液を用いて、PETフィルム上に塗膜を形成した。室温で風乾後、PETフィルムから剥離し、減圧にて150℃で24時間乾燥して、厚さ100μmのフィルムを作製した。得られたフィルムを用いて以下の条件で測定した。
試験装置: MOCON社製 水蒸気透過率測定装置
温度:23.0℃
湿度:80.0%
測定時間:24時間
◎:0.65g・cm/(m2・day)以下(最良)。
○:0.65g・cm/(m2・day)超0.70g・cm/(m2・day)以下(良)。
△:0.70g・cm/(m2・day)超0.80g・cm/(m2・day)以下(実用上問題なし)。
×:0.80g・cm/(m2・day)超(実用上問題あり)。
(5)で得られたフィルムを用いてJIS K7127に準拠し、以下の条件で測定した。
試験装置:株式会社インテスコ製、Model2020
引張速度:50mm/分
試験環境:23℃、60%RH
・引張破断強さ
◎:90MPa以上(最良)。
○:80MPa以上90MPa未満(良)。
△:70MPa以上80MPa未満(実用上問題なし)。
×:70MPa未満(実用上問題あり)。
・引張破断伸び
◎:70%以上(最良)。
○:65%以上70%未満(良)。
△:60%以上65%未満(実用上問題なし)。
×:60%未満(実用上問題あり)。
(5)で得られたフィルムを用いて、以下の条件で測定し、周波数1Hzの値を損失弾性率(E'')とした。損失弾性率(E'')が小さいほど、フィルムは耐変形性(例えば密着性)に優れている。
試験装置:レオメトリック社 粘弾性アナライザー RSAII
周波数:0.159〜15.9Hz
温度:25.0℃
歪み:0.20%
◎:0.12GPa以下(最良)。
○:0.12GPa超0.15GPa以下(良)。
△:0.15GPa超0.20GPa以下(実用上問題なし)。
×:0.20GPa超(実用上問題あり)。
ポリアリレート樹脂15質量部にキシレンまたはシクロヘキサノン85質量部を加えて、ウェーブローターを用いて室温で攪拌した。1日後の樹脂溶液の状態を以下の基準で評価した。
◎:樹脂溶液は流動性を有しており、透明であった(最良)。
○:樹脂溶液は流動性を有してはいたが、僅かに白濁していた(良)。
△:樹脂溶液は流動性を有し、白濁していたが、実用上問題なかった。
×:樹脂溶液が流動性を有していなかったか、樹脂が全く溶解していなかった(実用上問題あり)。
ポリアリレート樹脂10質量部にN−メチルピロリドン90質量部を加えて、樹脂溶液を得た。得られた樹脂溶液について、東機産業社製のデジタル粘度計(VISCOMETER TVB−10)、HM−1型ロータおよびHM/H2少量サンプルアダプタを用いて、粘度を25.0℃の温度で測定するに際し、測定開始から粘度が安定するまでの時間を測定した。
◎: 20min以上(最良)。
○: 15min以上 20min未満(良)。
△: 10min以上 15min未満(実用上問題なし)。
×: 10min未満(実用上問題あり)。
攪拌装置を備えた反応容器中に、二価フェノール成分として3,3’,5,5’−テトラメチル−4,4’−ビフェノール(TMBP)10.51質量部、2,2−ビス(4−ヒドロキシフェニル)−4−メチルペンタン(BisMIBK)89.49質量部、末端封止剤としてp−tert−ブチルフェノール(PTBP)1.60質量部、アルカリとして水酸化ナトリウム(NaOH)32.67質量部、重合触媒としてトリ−n−ブチルベンジルアンモニウムクロライド(TBBAC)の50質量%水溶液を1.56質量部、酸化防止剤としてハイドロサルファイトナトリウム0.51質量部を仕込み、水2500質量部に溶解させた(水相)。また、これとは別に、塩化メチレン2000質量部に、イソフタル酸クロライド/テレフタル酸クロライド=1/1(モル比)混合物(MPC)75.74質量部を溶解させた(有機相)(TMBP:BisMIBK:PTBP:MPC:TBBAC:NaOH=10.00:90.00:2.90:101.45:0.34:222.18(モル比))。水相をあらかじめ攪拌しておき、有機相を水相中に強攪拌下で添加し、15℃で2時間、界面重合法で重合をおこなった。この後、攪拌を停止し、水相と有機相をデカンテーションして分離した。水相を除去した後、塩化メチレン500質量部、純水3000質量部と酢酸10質量部を添加して反応を停止し、15℃で30分間攪拌した。その後、有機相を純水で10回洗浄し、有機相をメタノール中に添加してポリマーを沈殿させた。沈殿させたポリマーを濾過した後、165℃で24時間真空乾燥をおこない、ポリアリレート樹脂を得た。
得られたポリアリレート樹脂を組成分析したところ、樹脂組成は、TMBP:BisMIBK:PTBP:MPC:TBBAC:NaOH=10.00:90.00:2.90:101.45:0.34:222.18(モル比)と、仕込組成と同一であった。
表1に示すように、樹脂組成を変更する以外は実施例1と同様の操作をおこなって、ポリアリレート樹脂を得た。
比較例2のポリアリレート樹脂は、二価フェノール成分に一般式(2)で示される残基を与えるモノマーを用いなかったため、水蒸気透過係数が高く、キシレンやシクロヘキサノンへの溶解性が低く、損失弾性率(E”)が高かった。
比較例3のポリアリレート樹脂は、二価フェノール成分に一般式(1)で示される残基を与えるモノマーを用いなかったため、ガラス転移温度が低く、粘度安定時間が短かった。
比較例4のポリアリレート樹脂は、二価フェノール成分に一般式(1)で示される残基を与えるモノマーのみを用いたため、水蒸気透過係数が高く、キシレンやシクロヘキサノンへの溶解性が低く、損失弾性率(E”)が高かった。
比較例5のポリアリレート樹脂は、二価フェノール成分に一般式(2)で示される残基を与えるモノマーのみを用いたため、ガラス転移温度が低く、粘度安定時間が短かった。
Claims (6)
- 一般式(1)および一般式(2)で示される二価フェノール残基と、芳香族二価カルボン酸残基からなるポリアリレート樹脂。
- 芳香族二価カルボン酸残基が、テレフタル酸残基およびイソフタル酸残基である請求項1に記載のポリアリレート樹脂。
- 一般式(1)で示される二価フェノール残基が、3,3’,5,5’−テトラメチル−4,4’−ビフェノール残基である請求項1または2に記載のポリアリレート樹脂。
- 一般式(2)で示される二価フェノール残基が、2,2−ビス(4−ヒドロキシフェニル)−4−メチルペンタン残基である請求項1〜3いずれかに記載のポリアリレート樹脂。
- 請求項1〜4いずれかに記載のポリアリレート樹脂からなるフィルム。
- 請求項1〜4いずれかに記載のポリアリレート樹脂の層を基材上に設けた積層体。
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