JP2017066401A - 濡れ性向上剤およびこれを含む樹脂組成物、ならびに親水化コーティング剤 - Google Patents
濡れ性向上剤およびこれを含む樹脂組成物、ならびに親水化コーティング剤 Download PDFInfo
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- JP2017066401A JP2017066401A JP2016191757A JP2016191757A JP2017066401A JP 2017066401 A JP2017066401 A JP 2017066401A JP 2016191757 A JP2016191757 A JP 2016191757A JP 2016191757 A JP2016191757 A JP 2016191757A JP 2017066401 A JP2017066401 A JP 2017066401A
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- Prior art keywords
- ion
- ammonium
- group
- ammonium ion
- dimethyl
- Prior art date
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- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- GJSGYPDDPQRWPK-UHFFFAOYSA-N tetrapentylammonium Chemical compound CCCCC[N+](CCCCC)(CCCCC)CCCCC GJSGYPDDPQRWPK-UHFFFAOYSA-N 0.000 description 1
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- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
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- 238000001721 transfer moulding Methods 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
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- YJXXVMUUYWWHNC-UHFFFAOYSA-N tridec-1-en-1-amine Chemical compound CCCCCCCCCCCC=CN YJXXVMUUYWWHNC-UHFFFAOYSA-N 0.000 description 1
- ABVVEAHYODGCLZ-UHFFFAOYSA-N tridecan-1-amine Chemical compound CCCCCCCCCCCCCN ABVVEAHYODGCLZ-UHFFFAOYSA-N 0.000 description 1
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- ZMANZCXQSJIPKH-UHFFFAOYSA-O triethylammonium ion Chemical compound CC[NH+](CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-O 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- WQCRINVIOJTXSE-UHFFFAOYSA-N trimethyl(nonadecyl)azanium Chemical compound CCCCCCCCCCCCCCCCCCC[N+](C)(C)C WQCRINVIOJTXSE-UHFFFAOYSA-N 0.000 description 1
- ZVFDPYZBJGKPII-UHFFFAOYSA-N trimethyl(nonyl)azanium Chemical compound CCCCCCCCC[N+](C)(C)C ZVFDPYZBJGKPII-UHFFFAOYSA-N 0.000 description 1
- FSWHKYOVBASSCG-UHFFFAOYSA-N trimethyl(pentadecyl)azanium Chemical compound CCCCCCCCCCCCCCC[N+](C)(C)C FSWHKYOVBASSCG-UHFFFAOYSA-N 0.000 description 1
- ACZOGADOAZWANS-UHFFFAOYSA-N trimethyl(pentyl)azanium Chemical compound CCCCC[N+](C)(C)C ACZOGADOAZWANS-UHFFFAOYSA-N 0.000 description 1
- GLFDLEXFOHUASB-UHFFFAOYSA-N trimethyl(tetradecyl)azanium Chemical compound CCCCCCCCCCCCCC[N+](C)(C)C GLFDLEXFOHUASB-UHFFFAOYSA-N 0.000 description 1
- QKRNEEOLHKKGMA-UHFFFAOYSA-N trimethyl(tricosyl)azanium Chemical compound CCCCCCCCCCCCCCCCCCCCCCC[N+](C)(C)C QKRNEEOLHKKGMA-UHFFFAOYSA-N 0.000 description 1
- CUHTWKRYGOJCEX-UHFFFAOYSA-N trimethyl(tridecyl)azanium Chemical compound CCCCCCCCCCCCC[N+](C)(C)C CUHTWKRYGOJCEX-UHFFFAOYSA-N 0.000 description 1
- QDUATGYYXKDLEI-UHFFFAOYSA-N trimethyl(undecyl)azanium Chemical compound CCCCCCCCCCC[N+](C)(C)C QDUATGYYXKDLEI-UHFFFAOYSA-N 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
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- 125000005023 xylyl group Chemical group 0.000 description 1
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- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
【解決手段】下記化学式(1)で表されるイオン結合性塩を含む濡れ性向上剤:
前記化学式(1)において、Rは、置換されていてもよい炭素数12〜14の直鎖状のアルキル基であり、Aは炭素数2〜4の直鎖状または分枝状のアルキレン基であり、mはAOの平均付加モル数で2〜50の整数であり、(AO)mは、少なくとも2種のオキシアルキレン基を含み、その配列はランダム型、ブロック型のいずれでもよく、nはQ+の原子価で1または2であり、Q+は、1価金属イオン、2価金属イオンまたは含窒素化合物イオンである。
【選択図】なし
Description
本発明の濡れ性向上剤は、以下に示すイオン結合性塩またはその重合体を含む。
(イオン結合性塩の構造)
本発明の濡れ性向上剤に含まれるイオン結合性塩は、下記化学式(1)で表される。
上記反応性基を有するイオン結合性塩の製造方法は、特に制限されず、例えば、アニオン交換法、中和法、酸エステル法などが挙げられる。また、硫酸エステルのアンモニウム塩またはスルホン酸エステルのアンモニウム塩と、窒素含有化合物とを反応させアンモニアを留去して反応性基を有するイオン結合性塩を得る脱アンモニア法なども好適に用いられる。
上記重合体は、イオン結合性塩、ならびに必要に応じて他のモノマー、溶媒、添加剤等を混合し、加熱あるいは(紫外線等の)光照射等により重合させて得ることができる。重合方法は特に制限されず、高圧ラジカル重合法、中低圧重合法、溶液重合法、スラリー重合法、塊状重合法、乳化重合法、気相重合法等の公知の方法を用いることができる。
本発明は、上記の濡れ性向上剤と、樹脂と、を含む樹脂組成物についても提供する。樹脂としては、熱可塑性樹脂または/および熱硬化性樹脂が好ましく、熱可塑性樹脂がより好ましい。以下、各樹脂について説明する。なお、本明細書において、「樹脂」との語には、モノマー、オリゴマー、プレポリマーおよびポリマーが包含される。
本発明で用いられる熱可塑性樹脂は、特に制限されないが、例えば、(メタ)アクリル樹脂、スチレン樹脂、オレフィン樹脂(環状オレフィン樹脂を含む)、ポリエステル樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリフェニレンエーテル樹脂、ポリフェニレンスルフィド樹脂、ハロゲン含有樹脂(ポリ塩化ビニル、ポリ塩化ビニリデン、フッ素樹脂など)、ポリスルホン樹脂(ポリエーテルスルホン、ポリスルホンなど)、セルロース誘導体(セルロースエステル類、セルロースカーバメート類、セルロースエーテル類など)、シリコーン樹脂(ポリジメチルシロキサン、ポリメチルフェニルシロキサンなど)、ポリ酢酸ビニルなどのポリビニルエステル樹脂、ポリビニルアルコール樹脂およびこれらの誘導体樹脂、ゴムまたはエラストマー(ポリブタジエン、ポリイソプレンなどのジエンゴム、スチレン−ブタジエン共重合体、アクリロニトリル−ブタジエン共重合体、アクリルゴム、ウレタンゴム、シリコーンゴムなど)などが挙げられる。上記熱可塑性樹脂は、単独でもまたは2種以上組み合わせても使用することができる。
本発明で用いられる熱硬化性樹脂は、特に制限されないが、例えば、フェノール樹脂、ユリア樹脂、メラミン樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、シリコーン樹脂、ポリウレタン樹脂、ポリイミド樹脂、ジアリルフタレート樹脂などが挙げられる。上記熱硬化性樹脂は、合成品を用いてもよいし、市販品を用いてもよい。
本発明の濡れ性向上剤およびこれを含む樹脂組成物は、親水化コーティング剤として好適に使用できる。具体的には、本発明の濡れ性向上剤または樹脂組成物からなる親水化コーティング剤を成形品の表面に塗布して乾燥または硬化させることで、成形品表面に親水性塗膜が形成される。得られる親水性塗膜の表面は、親水性に優れ、例えば、水に対する接触角が、好ましくは20°以下、より好ましくは10°以下、さらにより好ましくは5°以下、特に好ましくは5°未満である。ゆえに、上記親水性塗膜が表面に配置された成形品は、親水性ひいては耐汚染性に優れる。
トリデカノール200.4質量部に、水酸化カリウム2質量部を添加し、170℃まで昇温した後、1,2−ブチレンオキシド216.3質量部を1.0MPa以下の条件にて圧入し、10時間反応させた。その後さらに、エチレンオキシド220.3質量部を1.0MPa以下の条件にて圧入し、10時間反応させ、ポリオキシブチレン/ポリオキシエチレントリデシルエーテル639質量部を得た。得られたポリオキシブチレン/ポリオキシエチレントリデシルエーテル637質量部を110℃まで昇温し、スルファミン酸97.1質量部を加え、3時間反応させた。反応後、未反応のスルファミン酸を濾別し、ポリオキシブチレン/ポリオキシエチレントリデシルエーテル硫酸エステルアンモニウム塩([C13H27−O−(BO)3−(EO)5−SO3 −][NH4 +])734.1質量部を得た。
冷却管、窒素導入管、温度計、テフロン(登録商標)半月撹拌翼を備えたコルベンに、トルエン100質量部、メタクリル酸メチル65質量部、アクリル酸n−ブチル35質量部、上記合成例1で合成した[2M−AA][130305−S]2質量部を仕込み、重合開始剤として2,2’−アゾビスイソブチロニトリル1質量部を添加し、90℃で3時間溶液重合を行った。得られた重合体溶液をガラス板上にウェット膜厚75μmとなるようバーコーターにより塗布し110℃の乾燥機にて10分間乾燥し、ドライ膜厚15μmの塗膜を有する試験片を得た。
[2M−AA][130305−S]の代わりに、上記合成例2で合成した[2M−AA][1305−S]2質量部を用いたことを除いては実施例1と同様にして、ドライ膜厚15μmの塗膜を有する試験片を得た。
ジペンタエリスリトールヘキサアクリレート(新中村化学工業株式会社製、NKエステル A−DPH)100質量部、上記合成例1で合成した[2M−AA][130305−S]2質量部、プロピレングリコールモノメチルエーテル100質量部を仕込み、重合開始剤としてイルガキュア127(BASFジャパン株式会社製)3質量部を添加した。得られた溶液をPET板上にウェット膜厚75μmとなるようバーコーターにより塗布し、70℃の乾燥機にて1分間乾燥した後、照射光源として紫外線照射装置(アイグラフィックス株式会社製、ECS−4011GX、水銀ランプ)を用いて積算光量500mJ/cm2で重合を行い、ドライ膜厚15μmの塗膜を有する試験片を得た。
[2M−AA][130305−S]の代わりに、上記合成例2で合成した[2M−AA][1305−S]2質量部を用いたことを除いては実施例2と同様にして、ドライ膜厚15μmの塗膜を有する試験片を得た。
ジペンタエリスリトールヘキサアクリレート(新中村化学工業株式会社製、NKエステル A−DPH)20質量部、上記合成例1で合成した[2M−AA][130305−S]80質量部、プロピレングリコールモノメチルエーテル100質量部を仕込み、重合開始剤としてイルガキュア127(BASFジャパン株式会社製)3質量部を添加した。得られた溶液をPET板上にウェット膜厚75μmとなるようバーコーターにより塗布し、70℃の乾燥機にて1分間乾燥した後、照射光源として紫外線照射装置(アイグラフィックス株式会社製、ECS−4011GX、水銀ランプ)を用いて積算光量500mJ/cm2で重合を行い、ドライ膜厚15μmの塗膜を有する試験片を得た。
冷却管、窒素導入管、温度計、テフロン(登録商標)半月撹拌翼を備えた四つ口フラスコに、プロピレングリコールモノメチルエーテル100質量部を仕込み、窒素雰囲気下で70℃まで昇温し、コンデンサーの還流下でメタクリル酸メチル5質量部、グリシジルメタクリレート15質量部、上記合成例1で合成した[2M−AA][130305−S]80質量部、重合開始剤として2,2’−アゾビスブチロニトリル(AIBN)1質量部の混合物を滴下ポンプを用いて180分かけて滴下した。その後、AIBNを0.5質量部添加し、60分間70℃で熟成した。得られた重合体溶液をガラス板上にウェット膜厚75μmとなるようバーコーターにより塗布し130℃の乾燥機にて10分間乾燥し、ドライ膜厚15μmの塗膜を有する試験片を得た。
上記実施例4において、メタクリル酸メチル35質量部、グリシジルメタクリレート15質量部、[2M−AA][130305−SF]50質量部に変更したことを除いては、実施例4と同様にして、ドライ膜厚15μmの塗膜を有する試験片を得た。
上記実施例4において、メタクリル酸メチル65質量部、グリシジルメタクリレート15質量部、[2M−AA][130305−SF]20質量部に変更したことを除いては、実施例4と同様にして、ドライ膜厚15μmの塗膜を有する試験片を得た。
<試験用(メタ)アクリル樹脂の作製>
冷却管、窒素導入管、温度計、テフロン(登録商標)半月攪拌翼を備えた四つ口フラスコに、トルエン100質量部、n−ブチルアクリレート35質量部、メチルメタクリレート65質量部を仕込み、重合触媒としてAIBNを1質量部添加し、90℃で3時間重合を行い、固形分50質量%の(メタ)アクリル樹脂トルエン溶液を得た。上記作製した(メタ)アクリル樹脂溶液100質量部に実施例4で合成した重合体溶液(固形分50質量%プロピレングリコールモノメチルエーテル溶液)5質量部を混合した。得られた混合液をガラス板上にウェット膜厚75μmとなるようバーコーターにより塗布し130℃の乾燥機にて10分間乾燥し、ドライ膜厚15μmの塗膜を有する試験片を得た。
上記実施例、比較例で得られた試験片の塗膜について、水の接触角を測定した。具体的には、接触角計(協和界面科学株式会社製、型番:CA−XP)を用い、乾燥状態(25℃/50%RH)で、液体として純水を使用して約1μLの液滴を針先に作り、これを樹脂組成物の表面に接触させて塗膜上に液滴を作った。樹脂組成物と液体とが接する点における、液体表面に対する接線と塗膜表面がなす角で、液体を含む側の角度を接触角とした。
Claims (19)
- 下記化学式(1)で表されるイオン結合性塩を含む濡れ性向上剤:
Rは、置換されていてもよい炭素数12〜14の直鎖状のアルキル基であり、
Aは炭素数2〜4の直鎖状または分枝状のアルキレン基であり、
mはAOの平均付加モル数で2〜50の整数であり、
(AO)mは、少なくとも2種のオキシアルキレン基を含み、その配列はランダム型、
ブロック型のいずれでもよく、
nはQ+の原子価で1または2であり、
Q+は、1価金属イオン、2価金属イオンまたは含窒素化合物イオンである。 - 前記(AO)mは、オキシエチレン基およびオキシブチレン基を含む、請求項1に記載の濡れ性向上剤。
- 前記(AO)mにおいて、オキシブチレン基の割合は3〜90モル%である、請求項1または2に記載の濡れ性向上剤。
- 前記Q+は、アンモニウムイオン、イミダゾリウムイオン、ピリジニウムイオン、ピロリジニウムイオン、ピロリニウムイオン、ピペリジニウムイオン、ピラジニウムイオン、ピリミジニウムイオン、トリアゾリウムイオン、トリアジニウムイオン、キノリニウムイオン、イソキノリニウムイオン、インドリニウムイオン、キノキサリニウムイオン、ピペラジニウムイオン、オキサゾリニウムイオン、チアゾリニウムイオンおよびモルホリニウムイオンからなる群より選択される少なくとも1種である、請求項1〜3のいずれか1項に記載の濡れ性向上剤。
- 前記Q+は、エチレン性不飽和結合を有する、請求項1〜4のいずれか1項に記載の濡れ性向上剤。
- 前記Q+は、エチレン性不飽和結合を有するアンモニウムイオンである、請求項1〜5のいずれか1項に記載の濡れ性向上剤。
- 請求項5または6に記載のイオン結合性塩由来の構成単位を有する重合体を含む、濡れ性向上剤。
- 請求項1〜7のいずれか1項に記載の濡れ性向上剤と、樹脂と、を含む、樹脂組成物。
- 前記樹脂100質量部に対して、前記イオン結合性塩または前記イオン結合性塩由来の構成単位が0.1質量部以上5質量部未満含有される、請求項8に記載の樹脂組成物。
- 請求項7に記載の濡れ性向上剤からなる、親水化コーティング剤。
- 請求項8または9に記載の樹脂組成物からなる、親水化コーティング剤。
- 前記樹脂組成物が光硬化性樹脂を含む、請求項11に記載の親水化コーティング剤。
- 請求項10〜12のいずれか1項に記載の親水化コーティング剤を乾燥または硬化させた、親水性塗膜。
- 表面の水に対する接触角が20°以下である、請求項13に記載の親水性塗膜。
- 成形品と、前記成形品の表面に配置された請求項13または14に記載の親水性塗膜と、を有する、親水性表面を有する成形品。
- 請求項10〜12のいずれか1項に記載の親水化コーティング剤を成形品の表面に塗布して乾燥または硬化させることにより、前記成形品の表面に親水性塗膜を形成する工程を含む、親水性表面を有する成形品の製造方法。
- 前記親水性塗膜の水に対する接触角が20°以下である、請求項16に記載の成形品の製造方法。
- 請求項8または9に記載の樹脂組成物からなる成形品。
- 前記成形品表面の水に対する接触角が20°以下である、請求項18に記載の成形品。
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