JP2016514665A - 低温急速焼成による軽質セラミック保温板及びその製造方法 - Google Patents
低温急速焼成による軽質セラミック保温板及びその製造方法 Download PDFInfo
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- 239000000843 powder Substances 0.000 claims abstract description 65
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- 238000002844 melting Methods 0.000 claims abstract description 22
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- 239000004088 foaming agent Substances 0.000 claims description 15
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 4
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
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Abstract
Description
セラミック保温板の配合は、重量比で発泡セラミック廃棄物(粒径0.045〜0.25mm)90%、廃棄ガラス粉末(粒径0.10〜0.25mm)8%、黒滑石(粒径0.10〜0.25mm)2%を入れて、ボールミーリングしてスラリー化させ、粉末噴射を行うことで粉体(粒径0.18〜0.98mm)に製造する。そして、攪拌機を用いて、粉体の重量の5%を占めるポリエチレンワックスと均一に混合させてから、加圧機に送入させ、寸法が1050mm×2060mmである金型に入れて定常加圧力の2/3の圧力(20MPa)で加圧して成形させ、乾燥窯で乾燥した後、釉掛けラインで焼成ローラーハースキルンに輸送させ、1121℃の高温で6分間保温することで、単位容量あたりの重量が0.95g/cm3である単位容量あたりの重量が低いセラミック保温板を製造し、その熱伝導率は0.24W/m・kである。
セラミック保温板の配合としては、重量比で発泡セラミック廃棄物(粒径0.045〜0.25mm)95%、黒滑石(粒径0.10〜0.25mm)5%を入れて、ボールミーリングしてスラリー化させ、粉末噴射を行うことで粉体(粒径0.18〜0.98mm)に製造する。そして、攪拌機を用いて、粉体の重量の14%を占める鉱物ワックスと均一に混合させてから、加圧機に送入させ、寸法が660mm×1320mmである金型に入れて定常加圧力の1/3の圧力(10MPa)で加圧して成形させ、乾燥窯で乾燥した後、釉掛けラインで焼成ローラーハースキルンに輸送させ、1163℃の高温で9分間保温することで、単位容量あたりの重量が0.65g/cm3である単位容量あたりの重量が低いセラミック保温板を製造し、その熱伝導率は0.16W/m・kである。
セラミック保温板の配合としては、重量比で発泡セラミック廃棄物(粒径0.045〜0.25mm)85%、廃棄クリンカ粉末(粒径0.15〜0.35mm)7%、黒滑石(粒径0.10〜0.25mm)3%を入れて、ボールミーリングしてスラリー化させ、粉末噴射を行うことで粉体(粒径0.18〜0.98mm)に製造する。そして、攪拌機を用いて、粉体の重量の10%を占めるポリプロピレンワックスと均一に混合させてから、加圧機に送入させ、寸法が880mm×880mmである金型に入れて定常加圧力の1/2の圧力(15MPa)で加圧して成形させ、乾燥窯で乾燥した後、釉掛けラインで焼成ローラーハースキルンに輸送させ、1145℃の高温で8分間保温することで、単位重量が0.77g/cm3である単位容量あたりの重量が低いセラミック保温板を製造し、その熱伝導率は0.19W/m・kである。
Claims (10)
- 発泡可能なセラミック廃棄物を含有する原料をボールミーリング、粉末噴射を行って発泡可能な粉体を製造し、その内、前記原料における発泡可能なセラミック廃棄物の重量百分率は80〜100wt%であり、
100重量部の発泡可能な粉体と3〜15重量部の低溶融点有機物の顆粒状粉体を均一に混合させて混合粉材を得て、
前記混合粉材を10〜20MPaで加圧してセラミック素地に成形させ、
前記セラミック素地を1100〜1170℃で焼成させて前記軽質省エネルギーセラミック保温板が製造されることを含む、ことを特徴とする低温急速焼成による軽質セラミック保温板の製造方法。 - 前記低溶融点有機物はポリエチレンワックス、ポリプロピレンワックス、鉱物ワックスを含む、請求項1に記載の製造方法。
- 前記発泡可能なセラミック廃棄物は、セラミック研磨廃材及びセラミック研削物を含む、請求項1又は2に記載の製造方法。
- 前記原料は0〜20wt%の焼結助剤をさらに含む、請求項1〜3のいずれか一項に記載の製造方法。
- 前記焼結助剤は廃棄ガラス粉末、廃棄クリンカ粉末及び/又は滑石を含む、請求項4に記載の製造方法。
- 前記原料は0〜0.8wt%の発泡剤をさらに含む、請求項1〜5のいずれか一項に記載の製造方法。
- 前記焼成の工程における条件は20〜35分間の間に1100〜1170℃まで昇温させ、5〜10分間保温させる、請求項1〜6のいずれか一項に記載の製造方法。
- 前記原料における発泡可能なセラミック廃棄物の重量百分率は90〜100wt%である、請求項1〜7のいずれか一項に記載の製造方法。
- 請求項1〜8のいずれか一項に記載の製造方法で製造された低温急速焼成による軽質セラミック保温板であって、
前記低温急速焼成による軽質セラミック保温板の単位容量あたりの重量は0.6〜1.0g/cm3である、ことを特徴とする低温急速焼成による軽質セラミック保温板。 - 前記低温急速焼成による軽質セラミック保温板の熱伝導率は0.15〜1.25W/m・kである、ことを特徴とする請求項9に記載の低温急速焼成による軽質セラミック保温板。
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CN201310123877.5 | 2013-04-11 | ||
CN201310123877.5A CN103193501B (zh) | 2013-04-11 | 2013-04-11 | 低温快烧轻质陶瓷保温板及其制备方法 |
PCT/CN2013/074926 WO2014166132A1 (zh) | 2013-04-11 | 2013-04-28 | 低温快烧轻质陶瓷保温板及其制备方法 |
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CN103570376B (zh) * | 2013-10-17 | 2015-04-22 | 陕西科技大学 | 一种多功能轻质泡沫陶瓷板及其制备方法 |
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