JP2015170603A - ワイヤを接続するための電気端子 - Google Patents
ワイヤを接続するための電気端子 Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
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Abstract
【解決手段】電気端子は、基部と、基部から延出する対向側壁とを有し、ワイヤの剥き出し導体を受容するための第1の領域73と、絶縁体を備えるワイヤ部分を受容するための第2の領域とを備える圧着バレル5を備え、第1の領域73における対向側壁は、圧着された時F型圧着部を形成するように構成及び配列される。圧着バレル5は、第1領域73と第2の領域との間に移行領域75を更に含み、移行領域75における側壁は、圧着時に側壁の端部領域が円周方向に互いに重なる状態でワイヤを包囲するように構成される。
【選択図】図4
Description
3 電気接触部
5 圧着部/圧着バレル
7 電気コンタクト
9 第1の領域
11 第2の領域
13 移行領域
15 電気ピン又はソケットコンタクト部材
17 基部
19a/b 第1領域の側壁
21a/b 第2領域の側壁
23a/b 移行領域の側壁
25a/b 前部カバー端部
31 電気コネクタ
33 ワイヤ
35 導体
37 電気絶縁体
39 圧着された側壁19a/bの接触領域
41 17,19a,19bによって画定される容積
43 セレーション
45a/b 側壁23a/bの端部領域
47 円周方向
49 17,23a,23bによって画定される閉鎖容積
51a/b 切り込み
53a/b 側壁19a/bの縁
54a/b/c/d 斜角を付けたすなわち角を取った縁
55 コネクタの軸
57 漏斗形状
59a/b 側壁21a/21bの端部領域
61a/b 検査穴
63 結合領域
65 移行領域13と第2の領域11との間の切り込み
66a/b 斜角を付けたすなわち角を取った縁
67 第1の領域9と移行領域13との間の境界面とは反対側の先端
69 コネクタ軸55に垂直な軸
71 電気コネクタの第2の実施形態
73 第1の領域
75 移行領域
77a/b 第1の領域の側壁
79a/b 前部カバー端部
81 端子にワイヤを載置する工程
83 腐食防止手段を設ける工程
85 第1の領域、移行領域及び第2の領域を圧着する工程
87 前部カバー端部を巻き付ける
Claims (15)
- ワイヤを接続するための電気端子であって、基部(17)と、前記基部(17)から延出する対向側壁(19a/b,21a/b,23a/b)とを有し、前記ワイヤの剥き出し導体を受容するための第1の領域(9)と、絶縁体を有するワイヤ部分を受容するための第2の領域(11)とを備える圧着バレルを備え、前記第1の領域(9)における前記対向側壁(19a/b)は、圧着時にF型圧着部を形成するように構成される電気端子であって、
前記圧着バレル(5)は、前記第1の領域(9)と第2の領域(11)との間に移行領域(13)を更に備え、前記移行領域における前記側壁(23a,23b)は、圧着時に前記側壁(23a/b)の端部領域(45a/b)が円周方向(47)において互いに重なる状態で、前記ワイヤを包囲しているように構成されることを特徴とする電気端子。 - 圧着時に、前記第1の領域(9)の前記基部(17)及び前記側壁(19a/b)と前記移行領域(13)の前記側壁(23a/b)は、トンネルを形成し、前記トンネルの前記側壁は、閉鎖容積を形成する請求項1に記載の電気端子。
- 前記第2の領域(11)の前記基部(17)及び前記側壁(21a/b)は、圧着された時に重複しない開放した又は閉鎖した環形状を形成する請求項1又は2に記載の電気端子。
- 圧着時に、前記第2の領域(11)の前記側壁(21a/b)も、前記移行領域(13)に隣接する部位において少なくとも部分的にトンネルを形成する請求項3に記載の電気端子。
- 前記移行領域(13)は圧着時に漏斗形状を有する請求項1乃至4のいずれかに記載の電気端子。
- 前記移行領域(13)に隣接する前記第1の領域(9)の先端とは反対側の前記第1の領域(9)の先端(67)は、該先端(67)において前記トンネルを閉鎖するために1つ以上の屈曲可能な前部カバー端部(25a/b,79a/b)を備える請求項1乃至5のいずれかに記載の電気端子。
- 圧着時に前記前部カバー端部(79a/b)の端部が重なる請求項6に記載の電気端子。
- 前記第1の領域(73)の前記側壁(77a)の一方は、特に前記前部カバー端部(79b)の厚み(d)だけ、前記他方の側壁(77b)よりも長い請求項6又は7に記載の電気端子。
- 前記第1の領域(9)の前記側壁(19a/b)と前記移行領域(13)の前記側壁(23a/b)との交差箇所は、前記圧着バレルの少なくとも1つの側において縁領域(53a/b)に切り込み(51a/b)を提供する請求項1乃至8のいずれかに記載の電気端子。
- 前記移行領域(13)の前記側壁(23a/b)と前記第2の領域(11)の前記側壁(21a/b)の交差箇所は、前記圧着バレルの少なくとも1つの側において縁領域に切り込み(65)を提供する請求項1乃至9のいずれかに記載の電気端子。
- 前記圧着状態における請求項1乃至10に記載の電気端子とワイヤ(33)とを含むコネクタ。
- 前記圧着バレル(5)の少なくとも前記第1の領域(9)と前記移行領域(13)の内側の空隙に充填するための腐食防止手段を更に含む請求項11に記載のコネクタ。
- 前記ワイヤ(33)はアルミニウムワイヤであり、前記圧着バレル(5)は銅圧着バレル(5)である請求項11又は12に記載のコネクタ。
- 請求項11乃至13のいずれかに記載のコネクタを作製する方法であって、
a.裸導体(35)が、前記第1の領域(9)に配置され、その絶縁体(37)を備える前記ワイヤ部分が、前記第2の領域(11)に配置され、前記2つの間の移行箇所が前記移行領域(13)内になるように、前記圧着バレル(5)にワイヤ(33)を導入する工程と、
b.前記第1の領域(9)の前記側壁(19a/19b)を巻き付けることによりF型圧着部を得る工程と、
c.前記移行領域(13)の前記側壁(23a/b)を巻き付けることにより前記ワイヤ(33)の前記円周方向に前記重なり圧着を得る工程と、
d.前記第2の領域(11)の前記側壁(21a/b)を巻き付けることにより閉鎖した又は開放した重ならない環形状を得る工程とを含む方法。 - e.前記前部カバー端部(25a/b,79a/b)を巻き付けることにより、前記第1の領域(9)及び前記移行領域(13)の前記側壁(19a/b,23a/b)によって形成された前記トンネル内の前記導体(37)を封止する工程を更に含む請求項14に記載方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14290059.6A EP2919332B1 (en) | 2014-03-10 | 2014-03-10 | Electrical terminal and method for preparing a connector comprising such terminal |
EP14290059.6 | 2014-03-10 |
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JP2015170603A true JP2015170603A (ja) | 2015-09-28 |
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JP2015046537A Pending JP2015170603A (ja) | 2014-03-10 | 2015-03-10 | ワイヤを接続するための電気端子 |
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US (1) | US9502785B2 (ja) |
EP (1) | EP2919332B1 (ja) |
JP (1) | JP2015170603A (ja) |
CN (1) | CN104916934A (ja) |
Cited By (2)
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JP2019075269A (ja) * | 2017-10-16 | 2019-05-16 | 矢崎総業株式会社 | 端子付き電線 |
JP2021034317A (ja) * | 2019-08-29 | 2021-03-01 | 矢崎総業株式会社 | 電線付き端子及びその製造方法 |
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JP2018045762A (ja) * | 2016-09-12 | 2018-03-22 | 矢崎総業株式会社 | 圧着端子 |
JP6506728B2 (ja) * | 2016-10-13 | 2019-04-24 | 矢崎総業株式会社 | 圧着端子および端子圧着装置 |
EP3340388A1 (en) * | 2016-12-23 | 2018-06-27 | TE Connectivity Germany GmbH | Electric shielding contact, preferably mini-coaxial shielding contact |
WO2018146797A1 (ja) * | 2017-02-10 | 2018-08-16 | 株式会社オートネットワーク技術研究所 | 端子付き電線 |
JP6849548B2 (ja) * | 2017-07-04 | 2021-03-24 | 矢崎総業株式会社 | 端子付き電線 |
JP6904147B2 (ja) * | 2017-08-01 | 2021-07-14 | 株式会社オートネットワーク技術研究所 | 端子付き電線 |
KR20190086381A (ko) * | 2018-01-12 | 2019-07-22 | 티이 커넥티버티 인디아 프라이빗 리미티드 | 와이어들을 연결하기 위한 크림프 |
WO2019215949A1 (ja) * | 2018-05-10 | 2019-11-14 | 株式会社オートネットワーク技術研究所 | 端子付き電線 |
EP3588679B1 (en) * | 2018-06-29 | 2023-09-27 | TE Connectivity Germany GmbH | Crimp and method for producing a crimp |
US10992087B2 (en) | 2018-12-13 | 2021-04-27 | Amphenol Corporation | Contact member for electrical connector |
JP7227607B2 (ja) * | 2019-04-11 | 2023-02-22 | 日本圧着端子製造株式会社 | 差動信号伝送ケーブル用コネクタのシェル構造 |
JP7212111B2 (ja) * | 2020-07-24 | 2023-01-24 | ティーイー コネクティビティ ジャーマニー ゲゼルシャフト ミット ベシュレンクテル ハフツンク | 電気フェルール、電気接続デバイス、および電気コネクタ |
US11264735B1 (en) * | 2020-08-28 | 2022-03-01 | TE Connectivity Services Gmbh | Electrical terminal for terminating a wide size range of magnet wires |
CN115133306A (zh) * | 2021-03-25 | 2022-09-30 | 泰科电子(上海)有限公司 | 旗型端子 |
DE102021112505A1 (de) * | 2021-05-12 | 2022-11-17 | Te Connectivity Germany Gmbh | Crimpkontakt, Crimpverbindung und Verfahren zur Herstellung einer Crimpverbindung |
CN114188792B (zh) * | 2021-12-21 | 2022-11-18 | 山东特瑞电力器材有限公司 | 一种可快速安装的楔形接续金具 |
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JP2019075269A (ja) * | 2017-10-16 | 2019-05-16 | 矢崎総業株式会社 | 端子付き電線 |
JP7218045B2 (ja) | 2017-10-16 | 2023-02-06 | 矢崎総業株式会社 | 端子付き電線 |
JP2021034317A (ja) * | 2019-08-29 | 2021-03-01 | 矢崎総業株式会社 | 電線付き端子及びその製造方法 |
JP7065061B2 (ja) | 2019-08-29 | 2022-05-11 | 矢崎総業株式会社 | 電線付き端子及びその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
EP2919332A1 (en) | 2015-09-16 |
US20150255886A1 (en) | 2015-09-10 |
CN104916934A (zh) | 2015-09-16 |
US9502785B2 (en) | 2016-11-22 |
EP2919332B1 (en) | 2019-07-10 |
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