JP2012502138A - 水性コーティングのウエットエッジおよびオープンタイムを延長するための低voc添加剤 - Google Patents
水性コーティングのウエットエッジおよびオープンタイムを延長するための低voc添加剤 Download PDFInfo
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- JP2012502138A JP2012502138A JP2011526050A JP2011526050A JP2012502138A JP 2012502138 A JP2012502138 A JP 2012502138A JP 2011526050 A JP2011526050 A JP 2011526050A JP 2011526050 A JP2011526050 A JP 2011526050A JP 2012502138 A JP2012502138 A JP 2012502138A
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- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- TVPFLPJBESCUKI-UHFFFAOYSA-M potassium;n,n-dimethylcarbamodithioate Chemical compound [K+].CN(C)C([S-])=S TVPFLPJBESCUKI-UHFFFAOYSA-M 0.000 description 1
- QDESFMLRHRZCSV-UHFFFAOYSA-M potassium;n-(hydroxymethyl)-n-methylcarbamodithioate Chemical compound [K+].OCN(C)C([S-])=S QDESFMLRHRZCSV-UHFFFAOYSA-M 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- ZVJHJDDKYZXRJI-UHFFFAOYSA-N pyrroline Natural products C1CC=NC1 ZVJHJDDKYZXRJI-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- NNNVXFKZMRGJPM-KHPPLWFESA-N sapienic acid Chemical compound CCCCCCCCC\C=C/CCCCC(O)=O NNNVXFKZMRGJPM-KHPPLWFESA-N 0.000 description 1
- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 description 1
- 239000004208 shellac Substances 0.000 description 1
- 235000013874 shellac Nutrition 0.000 description 1
- 229940113147 shellac Drugs 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- NTWXWSVUSTYPJH-UHFFFAOYSA-M sodium;1,4-bis(2-methylpropoxy)-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].CC(C)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(C)C NTWXWSVUSTYPJH-UHFFFAOYSA-M 0.000 description 1
- UELAIMNOXLAYRW-UHFFFAOYSA-M sodium;1,4-dicyclohexyloxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].C1CCCCC1OC(=O)C(S(=O)(=O)[O-])CC(=O)OC1CCCCC1 UELAIMNOXLAYRW-UHFFFAOYSA-M 0.000 description 1
- YWQIGRBJQMNGSN-UHFFFAOYSA-M sodium;1,4-dioxo-1,4-di(tridecoxy)butane-2-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCOC(=O)CC(S([O-])(=O)=O)C(=O)OCCCCCCCCCCCCC YWQIGRBJQMNGSN-UHFFFAOYSA-M 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- MAYCICSNZYXLHB-UHFFFAOYSA-N tricaproin Chemical compound CCCCCC(=O)OCC(OC(=O)CCCCC)COC(=O)CCCCC MAYCICSNZYXLHB-UHFFFAOYSA-N 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- AMMPRZCMKXDUNE-UHFFFAOYSA-N trihexyl 2-hydroxypropane-1,2,3-tricarboxylate Chemical compound CCCCCCOC(=O)CC(O)(C(=O)OCCCCCC)CC(=O)OCCCCCC AMMPRZCMKXDUNE-UHFFFAOYSA-N 0.000 description 1
- APVVRLGIFCYZHJ-UHFFFAOYSA-N trioctyl 2-hydroxypropane-1,2,3-tricarboxylate Chemical compound CCCCCCCCOC(=O)CC(O)(C(=O)OCCCCCCCC)CC(=O)OCCCCCCCC APVVRLGIFCYZHJ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- MGMXGCZJYUCMGY-UHFFFAOYSA-N tris(4-nonylphenyl) phosphite Chemical compound C1=CC(CCCCCCCCC)=CC=C1OP(OC=1C=CC(CCCCCCCCC)=CC=1)OC1=CC=C(CCCCCCCCC)C=C1 MGMXGCZJYUCMGY-UHFFFAOYSA-N 0.000 description 1
- YPDXSCXISVYHOB-UHFFFAOYSA-N tris(7-methyloctyl) benzene-1,2,4-tricarboxylate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCC(C)C)C(C(=O)OCCCCCCC(C)C)=C1 YPDXSCXISVYHOB-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/47—Levelling agents
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
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- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
- C08L93/04—Rosin
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
- C09D125/02—Homopolymers or copolymers of hydrocarbons
- C09D125/04—Homopolymers or copolymers of styrene
- C09D125/08—Copolymers of styrene
- C09D125/14—Copolymers of styrene with unsaturated esters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D193/00—Coating compositions based on natural resins; Coating compositions based on derivatives thereof
- C09D193/04—Rosin
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
- C09D5/024—Emulsion paints including aerosols characterised by the additives
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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Abstract
Description
本発明は、概略的には、コーティングにおける低揮発性有機化合物(VOC)添加剤の使用に関する。別の側面において、本発明は、VOC約20質量%未満を有するコーティング添加剤であって、ガラス転移温度(Tg)少なくとも約20℃を有する水分散性ポリマー、および分子量1000g/モル未満を有する水不溶性可塑剤を含むコーティング添加剤であってコーティングの乾燥特性を改善するために操作できる添加剤に関する。
一般的に、装飾または保護のコーティングを基材に適用する場合には、ある時間が経過した後になお湿潤しているコーティングにおける不規則性を補償できることへの要求が存在する。例えば、このような補償は、先にコートした基材の上への再ブラッシング(コーティングの主領域の上に、またはコーティングの端部の上に、のいずれでも)によって実現できる。加えて、基材に適用した際にコーティングが比較的短いタックフリー時間を示すことが望ましい。長年、溶媒系コーティングは、殆どの考えられる用途において典型的に用いられてきた。溶媒系コーティングにおいては、有機溶媒を用いてコーティング組成物の乾燥特性を改変して上記要求を実現する。例えば、オープンタイム30〜45分を有する有機溶媒系アルキッドは容易に得ることができる。しかし、溶媒系コーティングは、比較的高いVOC量を有する傾向がある。よって、コーティング中のVOCに対する増大した制限のために、多くの製造業は、種々の用途のために水性コーティングを用い始めている。
本発明の一態様において、コーティングの性能を向上させるための添加剤を提供する。添加剤は:(a)ガラス転移温度(Tg)約20℃〜約160℃を有する水分散性ポリマー;(b)分子量約1,000g/モル未満を有する水不溶性可塑剤;および(c)シクロヘキサンジメタノール;を含む。また、該添加剤は、揮発性有機化合物(VOC)量約20質量%未満を有する。
本発明の一態様に従い、低揮発性有機化合物(VOC)量の添加剤を提供し、これは一般的には水分散性ポリマーおよび水不溶性可塑剤を含む。添加剤をコーティング中で用いて、コーティング特性,例えばオープンタイム、ウエットエッジタイム、耐ブロック性、光沢、および耐スクラブ性を、基材への適用時および乾燥時に改善するようにできる。
以下の例は、本発明の製造および使用を当業者に教示するための本発明の例示を意図し、そして本発明の範囲のいかなる限定も意図しない。
オープンタイムおよびウエットエッジタイムの試験
1インチのポリエステル塗料ブラシ(平坦な先を有するもの)を水で濡らす。重ねたペーパータオル内でこれを転がして過剰の水分を除く。必要になるまで、湿ったタオルの中にブラシを置いておく。3milのBird Barフィルムアプリケータ(ギャップ0.006インチ)(Paul N.Gardner Company,Inc.,316 Northeast First Street,Pompano Beach,Florida,33060)をLENETAの無地黒色チャート,フォーム125 BH(The Leneta Company,15 Whitney Road,Mahwah,New Jersey,07430)の上部の中心に置く。湿潤塗料をアプリケータの中心から細い線でチャートを下って約半分のところまでおく。次いで塗料をチャートにアプリケータで塗布し、そして直ちにストップウォッチを開始させる。ドローダウンの上部で開始し、ドローダウンの中心の隣り合わせの湿潤塗料コーティングを、舌圧子を用いて3回評定する。この方法を、ドローダウンの下部まで2〜3インチ毎に繰返す。予め湿潤させた塗料ブラシに塗料を一杯に、しかし滴らないように付ける。特定した時間間隔で、通常1〜2分毎に、4サイクルについて、塗料を付けた塗料ブラシを用いて、評定する線の1組に亘るように塗料を塗布する。各時間間隔の後、ブラシに再度塗料を付ける。判定前に試験パネルを乾燥させる。オープンタイムの不合格は、第1の時間間隔で乾燥後に中心線が視認できるものと判定する。ウエットエッジ不合格時間は、第1の時間間隔でドローダウンの端部が視認できるものと判定する。右および左の両者のウエットエッジ不合格時間を報告する。
揮発性有機化合物(VOC)試験は、EPA Reference Method 24 (ASTM D3960)に従って実施した。試験すべき各物質の小さい(約0.5グラム)サンプルを、予め計量したアルミニウムパン内で測定した。次いでアルミニウムパンを強制換気オーブン内に60分間110℃で置いた。この試験の間に損失された物質のパーセンテージを揮発分と認める。次に、水および除いた溶媒の量をMethod 24にて評価し、揮発分の総量から減じて、サンプル中のVOCの量を決定する。
耐ブロック性を、ASTM Method D 4946−89を用いて評価した。塗料をLENETA不透明チャート,フォームN−2C(The Leneta Company,15 Whitney Road,Mahwah,New Jersey,07430)に、3milバード型フィルムアプリケータ(Paul N.Gardner Company,Inc.,316 North East First Street,Pompano Beach,Florida, 33060)を用いて塗布する。パネルを乾燥させ、そして相対湿度50%で23.8℃にて貯蔵する。特定した時間で、3つの1.5×1.5インチ角を試験パネルから切断する。試験パネルを50℃のオーブン内に入れる。各々の角形の塗装側を、試験パネルの塗装面の上に置く。8♯ゴムストッパを各々の角形の上に置き、次いで1000gの重りをストッパの上部の上に置く。重りとストッパの両者は予め50℃に加熱する。サンプルをそのままに30分間置き、次いで重りおよびストッパを取り除く。サンプルを相対湿度50%および23.8℃で30分間放冷する。次いで角形を分離する。次いで各サンプルを以下に与える基準に従って評定する。
耐スクラブ性試験は、ASTM Method D 2486−00,表題 Standard Test Methods for Scrub Resistance of Wall Paints、を用いて行った。
塗料の粘度は、STORMER粘度計(ASTM Method D−562−01,Method B)、およびICI円錐平板粘度計(ASTM Method D4287−00)を用いて測定した。両装置は、Paul N.Gardner Company,Inc.,316 North East First Street,Pompano Beach,Florida,33060から入手可能である。
パネル作製:Devguard 4308 Alkyd Industrial Gloss Enamel塗料,ミディアムグリーン(ICI DEVOE High Performance Coatings)をスクラブ試験パネル,フォームP 121 −10N(The Leneta Company,15 Whitney Road,Mahwah,New Jersey,07430)に、3milバードバーアプリケータ(Paul N.Gardner Company,Inc.,316 North East First Street,Pompano Beach,Florida,33060)で塗布した。パネルを3〜6週間、相対湿度50%および温度23.8℃で空気硬化させた。硬化させたパネルに、3milバードバーアプリケータを用いて試験塗料を塗布した。試験塗料パネルを相対湿度50%および温度23.8℃で硬化させた。
評定 説明
5 0%損失
4 10%損失
3 50%損失
0 100%損失
以下の含有成分を1クオート広口瓶内に入れた:
・150.0g JONCRYL 67ビニルポリマー(酸価,213mg KOH/g;Tg73°C;BASF Corporation)
・46.9g 水酸化アンモニウム(28%NH3 水中)、および
・303.1g 脱塩水
バインダーおよび顔料を含有する塗料ベースのマスターバッチは、以下の含有成分を、コールズ(Cowles)ブレードを有する高速ミキサを用いて、表2で列挙するような添加の順序に従って混合することによって調製した。
2つの対照塗料配合物は、以下の含有成分を、表3で列挙する添加の順序に従って混合することによって調製した。対照1は、何らのオープンタイム添加剤も含有しなかった。一方対照2は、プロピレングリコール(従来のオープンタイム添加剤である)を含有していた。対照2において用いたプロピレングリコールは、配合物の総質量基準で3質量%の量であった。顔料体積濃度(PVC)、顔料のバインダーに対する比(顔料/バインダー)、およびVOC量は、各配合について算出することによって評価した。表4は、2つの対照塗料配合物のコーティング特性を列挙する。
2つの塗料配合物は、以下の含有成分を、表5に列挙する順序に従って混合することによって調製した。配合物1は、オープンタイム添加剤として例1で調製したJoncryl 67分散液を基にし、一方配合物2は、Eastman TEG−EH可塑剤[トリ(エチレングリコール)ビス(2−エチルヘキサノエート)](Eastman Chemical Companyから入手可能な、市販の可塑剤)を基にした。各配合物中のオープンタイム添加剤は、添加剤の100%物質(すなわち、それぞれJoncryl 67およびTEG−EH)ならびに塗料配合物の総質量の基準で3質量%と算出された。顔料体積濃度(PVC)、顔料のバインダーに対する比(顔料/バインダー)、およびVOC量は、各配合物についての算出によって評価した。
Joncryl 67 ビニルポリマー(水分散性ポリマー)(30g)およびトリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)水不溶性可塑剤(30g)を、500ml三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化カリウムの水中溶液(10%,50g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。水酸化カリウム溶液を添加した後、追加の水(20g)を滴下添加して白色粘稠分散液を得た。
Joncryl 67 ビニルポリマー(30g)およびトリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)(30g)(水不溶性可塑剤)を、500ml三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化アンモニウムの溶液(30%,5g)および水(50g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。アンモニア溶液を添加した後、追加の水(20g)を滴下添加して白色粘稠分散液を得た。
2つの塗料配合物を、以下の含有成分を、表7で列挙した添加の順序に従って混合することによって調製した。配合物9は、オープンタイム添加剤として例5で調製したJoncryl 67/TEG−EH分散液2を基にし、配合物10は、例6で調製したJoncryl 67/TEG−EH分散液3を基にした。各配合物中のオープンタイム添加剤は、添加剤の100%物質(すなわち、分散液中のJoncryl 67およびTEG−EH)ならびに塗料配合物の総質量の基準で3質量%と算出された。顔料体積濃度(PVC)、顔料のバインダーに対する比(顔料/バインダー)、およびVOC量は、各配合物についての算出によって評価した。塗料配合物のコーティング特性を表8に列挙する。
Joncryl 67ビニルポリマー(60g)、トリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)可塑剤(30g)、およびAbitol E Hydroabietyl Alcohol(可塑剤)(Eastman Chemical Co.)(30g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化アンモニウムの溶液(30%,10g)および水(100g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。アンモニア溶液を添加した後、追加の水(40g)を滴下添加して白色粘稠分散液を得た。
Joncryl 67 ビニルポリマー(60g)およびAbitol E Hydroabietyl Alcohol(可塑剤)(Eastman Chemical Co.)(60g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化アンモニウムの溶液(30%,10g)および水(100g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。アンモニア溶液を添加した後、追加の水(40g)を滴下添加して白色分散液を得た。
Joncryl 67 ビニルポリマー(60g)、トリエチルシトレート(可塑剤)(30g)、およびAbitol E Hydroabietyl Alcohol(可塑剤)(Eastman Chemical Co.)(60g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化アンモニウムの溶液(30%,10g)および水(100g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。アンモニア溶液を添加した後、追加の水(60g)を滴下添加して白色分散液を得た。
Joncryl 67 ビニルポリマー(60g)、トリ(エチレングリコール)ビス(2−エチルヘキサノエート)可塑剤(TEG−EH)(34g)、およびEastman SAIB(Eastman Chemical Co.)(スクロースアセテートイソブチレート、26g)(可塑剤)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に150〜200℃まで加熱して均一混合物を得た。次いでこれを約120℃に冷却した。次いで、水酸化アンモニウムの溶液(30%,10g)および水(100g)を添加漏斗経由で混合物にゆっくり滴下した。添加速度は、温度を100℃未満に下げた後に増大させた。添加を80〜90℃で継続した。混合物は始めクリーム状になり、次いでより透明になった。アンモニア溶液を添加した後、追加の水(40g)を滴下添加して白色粘稠分散液を得た。
4つの実験塗料配合物は、以下の含有成分を、表9に列挙する添加の順序に従って混合することによって調製した。配合物11は、オープンタイム添加剤として例8で調製したJoncryl 67/TEG−EH/Abitol E分散液4を基にした。配合物12は、オープンタイム添加剤として例9において調製したJoncryl 67/Abitol E分散液5を基にした。配合物13は、オープンタイム添加剤として例10において調製したJoncryl 67/トリエチルシトレート/Abitol E分散液6を基にした。配合物14は、オープンタイム添加剤として例11で調製したJoncryl 67/TEG−EH/スクロースアセテートイソブチレート分散液7を基にした。各配合物中のオープンタイム添加剤は、添加剤の100%物質(すなわち、分散液中の、Joncryl 67、TEG−EH、Abitol E、トリエチルシトレート、およびスクロースアセテートイソブチレートの質量)ならびに塗料配合物の総質量の基準で3質量%と算出された。プロピレングリコールを3%で有する追加の対照配合物(配合物15)を対照として準備した。関係するコーティング性能データを表10に列挙する。
Joncryl 67ビニルポリマー(211.5g)、トリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)可塑剤(45.0g)、および1,4−シクロヘキサンジメタノール(CHDM)(193.5g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に80〜90℃まで加熱して均一混合物を得た。次いで、水酸化アンモニウムの溶液(30%,58.5g)および水(135g)を添加漏斗経由で混合物にゆっくり滴下した。均一な分散液が得られるまで添加を80〜90℃で継続した。次いで、Acrysol SCT−275、レオロジー調整剤(9.0g)を添加して粘稠分散液を得た。固形分%=70;pH=8.5;ブルックフィールド粘度=7600cP。
Joncryl 67ビニルポリマー(135.0g)、トリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)可塑剤(112.5g)、および1,4−シクロヘキサンジメタノール(CHDM)(202.5g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に130〜150℃まで加熱して均一混合物を得た。次いでこれを約90℃まで冷却した。次いで水酸化アンモニウムの溶液(30%,37.3g)および水(155.6g)を添加漏斗経由で混合物にゆっくり滴下した。均一な分散液が得られるまで添加を80〜90℃で継続した。次いで、Acrysol SCT−275、レオロジー調整剤(9.0g)を添加して粘稠分散液を得た。固形分%=70;pH=8.9;ブルックフィールド粘度=2400cP。
Joncryl 67ビニルポリマー(144.0g)、トリ(エチレングリコール)ビス(2−エチルヘキサノエート)(TEG−EH)可塑剤(49.5g)、および1,4−シクロヘキサンジメタノール(CHDM)(256.5g)を、1リットルの三口丸底フラスコ(機械撹拌器、水凝縮器および窒素入口を備える)に入れた。混合物を撹拌し、そして徐々に130〜150℃まで加熱して均一混合物を得た。次いでこれを約90℃まで冷却した。次いで水酸化アンモニウムの溶液(30%,39.8g)および水(126.7g)を添加漏斗経由で混合物にゆっくり滴下した。均一な分散液が得られるまで添加を80〜90℃で継続した。次いで、Acrysol SCT−275、レオロジー調整剤(9.0g)を添加して粘稠分散液を得た。固形分%=74;pH=8.8;ブルックフィールド粘度=1760cP。
3つの塗料配合物は、以下の含有成分を、表11に列挙する添加の順序に従って混合することによって調製した。配合物16は、例13による分散液8を用いて調製した。配合物17は、例14による分散液9を用いて調製した。配合物18は、例15による分散液10を用いて調製した。各配合物中のオープンタイム添加剤は、添加剤の100%物質(すなわち、分散液中のJoncryl 67、TEG−EHおよびCHDMの質量)ならびに塗料配合物の総質量の基準で3質量%と算出された。プロピレングリコールを3%で有する追加の対照配合物(配合物19)を対照として準備する。関係するコーティング性能データを表12に列挙する。
本明細書で用いる用語"a," "an," "the," および"said"は、1以上を意味する。
Claims (20)
- a)Tg約20℃〜約160℃を有する水分散性ポリマー、
b)分子量約1,000g/モル未満を有する水不溶性可塑剤、および
c)シクロヘキサンジメタノール、
を含む水性組成物のオープンタイムを延長するための添加剤組成物であって、
該添加剤が、該添加剤の総質量基準でのVOC量約20質量%未満を有する、添加剤組成物。 - 該添加剤が、該添加剤の総質量基準で約20〜約80質量%の該水分散性ポリマーを含む、請求項1に記載の添加剤。
- 該添加剤が、該添加剤中の固形分の総質量基準で約20〜約80質量%の該水不溶性可塑剤を含む、請求項1に記載の添加剤。
- 該添加剤が、該添加剤中の固形分の総質量基準で約5〜約70質量%のシクロヘキサンジメタノールを含む、請求項1に記載の添加剤。
- 該添加剤が、両親媒性成分を更に含む、請求項1に記載の添加剤。
- 該添加剤が、該添加剤の固形分の総質量基準で約2〜約40質量%の該両親媒性成分を含む、請求項5に記載の添加剤。
- 該添加剤が、該添加剤の固形分の総質量基準で約30〜約60質量%の該水分散性ポリマー、該添加剤の固形分の総質量基準で約5〜約40質量%の該水不溶性可塑剤、および該添加剤の固形分の総質量基準で約30〜約65質量%の該シクロヘキサンジメタノールを含む、請求項1に記載の添加剤。
- 該水分散性ポリマーが、中和されたビニルポリマー、および/またはスルホポリマーを含む、請求項1に記載の添加剤。
- 該中和されたビニルポリマーが、カルボン酸末端基および/または無水物末端基を有する少なくとも1種のモノマーの残基を含む、請求項8に記載の添加剤。
- 該中和されたビニルポリマーが、スチレン、メチルメタクリレート、ブチルアクリレート、ブチルメタクリレート、イソブチルメタクリレートおよび/または2−エチルヘキシルアクリレートの残基を更に含む、請求項9に記載の添加剤。
- 該スルホポリマーが、少なくとも1つの金属スルホネート部分を有するスルホモノマーの残基を含む、請求項8に記載の添加剤。
- 該スルホモノマーが、5−ソジオスルホイソフタル酸である、請求項11に記載の添加剤。
- 該スルホポリマーが、スルホポリエステル、スルホポリアミド、および/またはスルホポリエステルアミドを含む、請求項8に記載の添加剤。
- 該水不溶性可塑剤が、グリコール、トリオールおよび/またはポリオールのエステル;単官能芳香族カルボン酸および単官能アルコールのエステル;ジカルボン酸および/またはトリカルボン酸のエステル;からなる群から選択されるエステルである、請求項1に記載の添加剤。
- 該水不溶性可塑剤が、グリコール、トリオールおよび/またはポリオールのエーテルである、請求項1に記載の添加剤。
- 該両親媒性成分が、界面活性剤および/または両親媒性ポリエステルを含む、請求項5に記載の添加剤。
- 水、バインダー、請求項1に記載の添加剤、および任意に両親媒性成分を含む、コーティング。
- 水、バインダー、および請求項1に記載の添加剤を含むコーティングであって、該添加剤が、約20質量%未満のVOC量を有し、そして該コーティングがウエットエッジタイム少なくとも約1.5分、耐スクラブ性少なくとも約500サイクル、湿潤接着少なくとも約3、および耐水性少なくとも約3を有する、コーティング。
- コーティング添加剤を製造する方法であって:
a)Tg約20〜約160℃を有する水分散性ポリマーを中和すること;および
b)該中和された水分散性ポリマーを水不溶性可塑剤、シクロヘキサンジメタノール、任意に両親媒性成分、および任意の他の望ましい成分と組合せ、得られる組合せ混合物がVOC量約20質量%未満を有すること;
を含む、方法。 - コーティング添加剤を製造する方法であって:
a)水分散性ポリマー、水不溶性可塑剤、シクロヘキサンジメタノール、任意に両親媒性成分、および任意の他の望ましい成分を混合すること;
b)得られる混合物を温度約150〜200℃に加熱して均一混合物を得ること;
c)該均一混合物を約80〜120℃に冷却し、そして塩基の水性溶液を該均一混合物に好適速度で添加して均一水性分散液を得ること;
を含む、方法。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9457608P | 2008-09-05 | 2008-09-05 | |
US61/094,576 | 2008-09-05 | ||
US12/552,802 | 2009-09-02 | ||
US12/552,802 US8444758B2 (en) | 2006-10-19 | 2009-09-02 | Low voc additives for extending the wet edge and open time of aqueous coatings |
PCT/US2009/004996 WO2010027487A1 (en) | 2008-09-05 | 2009-09-04 | Low voc additives for extending the wet edge and open time of aqueous coatings |
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KR20110057204A (ko) | 2011-05-31 |
CA2733917C (en) | 2016-08-02 |
US20110218285A1 (en) | 2011-09-08 |
CN102144006B (zh) | 2014-10-29 |
JP5539988B2 (ja) | 2014-07-02 |
EP2321374A1 (en) | 2011-05-18 |
EP2457960B1 (en) | 2014-11-12 |
US8444758B2 (en) | 2013-05-21 |
EP2457960A1 (en) | 2012-05-30 |
CN102144006A (zh) | 2011-08-03 |
EP2321374B1 (en) | 2013-08-14 |
US9399715B2 (en) | 2016-07-26 |
BRPI0918040A2 (pt) | 2015-12-01 |
MX2011000952A (es) | 2011-02-23 |
US20090326121A1 (en) | 2009-12-31 |
CA2733917A1 (en) | 2010-03-11 |
KR101656895B1 (ko) | 2016-09-12 |
WO2010027487A1 (en) | 2010-03-11 |
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