JP2012187642A - Method for chamfering glass plate, device for the same, and glass plate - Google Patents

Method for chamfering glass plate, device for the same, and glass plate Download PDF

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JP2012187642A
JP2012187642A JP2011050626A JP2011050626A JP2012187642A JP 2012187642 A JP2012187642 A JP 2012187642A JP 2011050626 A JP2011050626 A JP 2011050626A JP 2011050626 A JP2011050626 A JP 2011050626A JP 2012187642 A JP2012187642 A JP 2012187642A
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Prior art keywords
glass plate
chamfering
squareness
posture
grindstone
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JP2011050626A
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JP5682819B2 (en
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Mikihiro Miyamoto
幹大 宮本
Masanao Nakanishi
正直 中西
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AGC Inc
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Asahi Glass Co Ltd
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Priority to JP2011050626A priority Critical patent/JP5682819B2/en
Priority to TW101107517A priority patent/TW201244880A/en
Priority to KR1020120023823A priority patent/KR20120102549A/en
Priority to CN2012100593328A priority patent/CN102672571A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • B24B49/045Specially adapted gauging instruments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for chamfering a glass plate, a method by which a glass plate having squareness deviated from a tolerance value is efficiently machined into a glass plate having satisfactory squareness, and to provide a chamfering device and a glass plate.SOLUTION: In the chamfering device 10 for a glass plate, a CPU 40 changes an attitude of a glass plate 12 by controlling an attitude changing device 26 so that a reference side S1 of the glass plate 12 may be orthogonal to a moving direction A of grinders 28. As a result, the squareness of the sides S2, S3 to be chamfered by the grinders 28, 28 with reference to the reference side S1 becomes roughly a right angle. When the chamfering of the sides S2, S3 and machining for correcting squareness by the grinders 28, 28 are finished, the attitude of the glass plate 12 is varied at 90 degrees in a plan view, thereby chamfering the remaining sides S1, S4.

Description

本発明は、ガラス板の面取り方法及び面取り装置並びにガラス板に関する。   The present invention relates to a glass plate chamfering method, a chamfering apparatus, and a glass plate.

液晶ディスプレイ、プラズマディスプレイ等に使用されるFPD用のガラス板は、溶融ガラスを板状に成形し、その後、切断工程の切断装置によって所定矩形サイズのガラス板に切断された後、面取り工程の面取り装置の面取り用砥石によって、その縁面が面取り加工される。面取り装置としては、特許文献1、2の如く公知である。   Glass plates for FPD used in liquid crystal displays, plasma displays, etc. are formed by forming molten glass into a plate shape, and then cut into a glass plate of a predetermined rectangular size by a cutting device in the cutting process, and then chamfered in the chamfering process. The edge surface is chamfered by the chamfering grindstone of the apparatus. Chamfering devices are known as disclosed in Patent Documents 1 and 2.

特開2006−326785号公報JP 2006-326785 A 特開2008−49449号公報JP 2008-49449 A

ところで、前記切断装置によって切断されたガラス板は、角部で交わる二辺の直角度が所定の許容値から外れる場合がある。従来では、直角度が許容値から外れたガラス板を再度切断装置によって切断し、前記直角度を許容値に収めるようにしている。   By the way, the glass plate cut | disconnected by the said cutting device may have the squareness of two sides which cross | intersect at a corner | angular part remove | deviate from a predetermined | prescribed tolerance. Conventionally, a glass plate whose perpendicularity deviates from an allowable value is cut again by a cutting device so that the perpendicularity falls within the allowable value.

しかしながら、上記従来の手法では、ガラス板を切断装置に再送しなければならないので、ガラス板の製造に関し効率が悪いという問題があった。   However, the above-described conventional method has a problem in that the efficiency of the production of the glass plate is poor because the glass plate must be retransmitted to the cutting device.

なお、前記直角度とは、図9に示すガラス板1において、角部Cで交わる二辺2、3の直角度(x)であり、x=tanθ(mm/M)で表されるものである。   The squareness is the squareness (x) of the two sides 2 and 3 intersecting at the corner C in the glass plate 1 shown in FIG. 9, and is represented by x = tan θ (mm / M). is there.

本発明は、このような事情に鑑みてなされたもので、直角度が許容値から外れたガラス板を直角度が良好なガラス板に効率よく加工することができるガラス板の面取り方法及び面取り装置並びにガラス板を提供することを目的とする。   The present invention has been made in view of such circumstances, and a glass plate chamfering method and a chamfering apparatus capable of efficiently processing a glass plate whose perpendicularity deviates from an allowable value into a glass plate having a good perpendicularity. An object of the present invention is to provide a glass plate.

本発明は、前記目的を達成するために、矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り方法において、前記ガラス板の角部の直角度情報に基づいて該ガラス板の姿勢を変更し、前記砥石によって前記辺を研削加工することにより前記直角度を修正することを特徴とするガラス板の面取り方法を提供する。   In order to achieve the above object, the present invention provides a method for chamfering a glass plate in which the side is chamfered by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate. Provided is a method for chamfering a glass plate, wherein the angle of the glass plate is changed based on squareness information of the corner of the glass plate, and the squareness is corrected by grinding the side with the grindstone. To do.

本発明は、前記目的を達成するために、矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り装置において、前記ガラス板の角部の直角度情報を取得する直角度情報取得手段と、前記直角度情報に基づき前記ガラス板の姿勢を変更する姿勢変更手段とを備えたことを特徴とするガラス板の面取り装置を提供する。   In order to achieve the above object, the present invention provides a glass plate chamfering apparatus for chamfering the side by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate. A chamfering device for a glass plate, comprising: squareness information obtaining means for obtaining squareness information of a corner of the glass plate; and posture changing means for changing the posture of the glass plate based on the squareness information. I will provide a.

本発明は、前記目的を達成するために、本発明のガラス板の面取り方法により面取りされたガラス板であって、角部の直角度が±0.1mm/M以下であることを特徴とするガラス板を提供する。   In order to achieve the above object, the present invention is a glass plate chamfered by the method for chamfering a glass plate of the present invention, wherein the squareness of the corner is ± 0.1 mm / M or less. Provide a glass plate.

本発明は、前記目的を達成するために、本発明のガラス板の面取り装置により面取りされたガラス板であって、角部の直角度が0.1mm/M以下であることを特徴とするガラス板を提供する。   In order to achieve the above object, the present invention is a glass plate chamfered by the glass plate chamfering apparatus of the present invention, wherein the squareness of the corner is 0.1 mm / M or less. Provide a board.

本願発明の特徴は、直角度が許容値から外れたガラス板を切断装置に返送するのではなく、切断装置の後段に配置された面取り装置によって、直角度が0.1mm/M以下の良好なガラス板に加工することにある。すなわち、本願発明は、面取り装置の砥石によって本来の面取り加工を行うとともに、直角度の修正加工を同時に実施する。つまり、面取り用の砥石による研削代の範囲で直角度の修正加工を行う。したがって、本発明は面取り装置において、直角度が許容値から外れたガラス板を、直角度が良好なガラス板に加工するので、切断装置に返送する従来の方法と比較して、直角度が許容値から外れたガラス板を直角度が良好なガラス板に効率よく加工することができる。   A feature of the present invention is that a glass plate whose perpendicularity deviates from a permissible value is not returned to the cutting device, but the squareness is 0.1 mm / M or less by a chamfering device disposed at the subsequent stage of the cutting device. It is to process into a glass plate. That is, according to the present invention, the original chamfering process is performed by the grindstone of the chamfering apparatus and the perpendicularity correction process is simultaneously performed. That is, squareness correction processing is performed within a range of grinding allowance with a chamfering grindstone. Therefore, in the chamfering apparatus according to the present invention, since the glass plate whose perpendicularity deviates from the allowable value is processed into a glass plate having a favorable perpendicularity, the perpendicularity is allowable as compared with the conventional method of returning to the cutting device. A glass plate deviating from the value can be efficiently processed into a glass plate having a good squareness.

具体的には、直角度情報取得手段によってガラス板の角部の直角度情報を取得し、この直角度情報に基づいてガラス板の姿勢を姿勢変更手段によって変更した後、砥石によって辺を研削加工する。   Specifically, the squareness information of the corners of the glass plate is obtained by the squareness information obtaining means, and after changing the posture of the glass plate by the posture changing means based on the squareness information, the side is ground by the grindstone. To do.

前記直角度情報取得手段としては、後述する撮像手段によって撮像されたガラス板の角部の画像情報から取得してもよく、隣接する二辺を撮像手段によって撮像し、この画像情報から四点座標を検出し、寸法・直角度情報を求め、この二辺が交差する角度、すなわち、ガラス板の角部の角度から取得してもよい。すなわち、直角度情報取得手段としては、ガラス板の直角度を取得できるものであれば、如何なるものでもよい。本発明の趣旨は、取得した直角度情報に基づきガラス板の位置決め方法を変更した後、面取り装置の砥石によって直角度の修正加工を行うことにある。   As the perpendicularity information acquisition means, it may be acquired from image information of a corner portion of a glass plate imaged by an imaging means described later, and two adjacent sides are imaged by the imaging means, and four-point coordinates are obtained from this image information. May be obtained from the angle at which the two sides intersect, that is, the angle of the corner of the glass plate. That is, any perpendicularity information acquisition means may be used as long as it can acquire the perpendicularity of the glass plate. The gist of the present invention is to change the glass plate positioning method based on the acquired squareness information, and then perform a squareness correction process using a grindstone of a chamfering device.

本発明は、前記目的を達成するために、矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り方法において、前記ガラス板の四箇所の角部を撮像して各々の角部の座標位置を求めることにより前記四箇所の角部の直角度を取得する第1の工程と、前記座標位置に基づき、前記ガラス板の四辺のうち基準となる基準辺が、所定の方向となるように前記ガラス板の姿勢を変更する第2の工程と、前記ガラス板又は前記砥石を相対移動させて前記基準辺に隣接する辺の面取りを行う第3の工程と、を備えたことを特徴とするガラス板の面取り方法を提供する。   In order to achieve the above object, the present invention provides a method for chamfering a glass plate in which the side is chamfered by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate. Based on the first step of acquiring the squareness of the four corners by imaging the four corners of the glass plate and obtaining the coordinate position of each corner, the glass plate A second step of changing the attitude of the glass plate so that the reference side of the four sides is in a predetermined direction, and a side adjacent to the reference side by relatively moving the glass plate or the grindstone And a third step of chamfering the glass plate.

本発明は、前記目的を達成するために、矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り装置において、前記ガラス板の四箇所の角部を撮像する撮像手段と、前記撮像手段によって撮像された画像情報に基づいて各々の前記角部の座標位置を求めることにより前記四箇所の角部の直角度を算出する演算手段と、前記座標位置に基づき、前記ガラス板の四辺のうち基準となる基準辺が、所定の方向となるように前記ガラス板の姿勢を変更する姿勢変更手段と、前記ガラス板又は前記砥石を相対移動させて前記基準辺に隣接する辺の面取りを行う駆動手段と、前記撮像手段、前記演算手段、前記姿勢変更手段、及び前記駆動手段を制御する制御手段と、を備えたことを特徴とするガラス板の面取り装置を提供する。   In order to achieve the above object, the present invention provides a glass plate chamfering apparatus for chamfering the side by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate. Imaging means for imaging the four corners of the glass plate, and calculating the squareness of the four corners by obtaining the coordinate position of each corner based on the image information captured by the imaging means Calculating means, and based on the coordinate position, the attitude changing means for changing the attitude of the glass plate so that the reference side of the four sides of the glass plate is in a predetermined direction, and the glass plate or the A driving means for chamfering a side adjacent to the reference side by relatively moving a grindstone; and an imaging means, the computing means, the posture changing means, and a control means for controlling the driving means. Providing chamfering apparatus for a glass plate according to claim.

本発明によれば、まず、ガラス板の四箇所の角部を撮影手段によって撮像し、この画像情報に基づいて各々の角部の座標位置と、この座標位置に基づいて四箇所の角部の直角度及び寸法情報を演算手段によって演算する。次に、姿勢変更手段が前記座標位置に基づいて、ガラス板の四辺のうち基準となる基準辺が、所定の方向となるようにガラス板の姿勢を変更する。次いで、駆動手段がガラス板又は砥石を相対移動させて前記基準辺に隣接する辺の面取りを行うことにより、角部の直角度が0.1mm/M以下のガラス板を製造する。   According to the present invention, first, the four corners of the glass plate are imaged by the photographing means, the coordinate positions of the respective corners based on this image information, and the four corners based on this coordinate position. The perpendicularity and dimensional information are calculated by the calculation means. Next, the posture changing means changes the posture of the glass plate based on the coordinate position so that the reference side serving as a reference among the four sides of the glass plate is in a predetermined direction. Next, the driving means relatively moves the glass plate or the grindstone to chamfer the side adjacent to the reference side, thereby manufacturing a glass plate having a squareness of 0.1 mm / M or less.

これにより、本発明は、面取り用の砥石を使用して、直角度の悪い略平行四辺形のガラス板を直角度の良好なガラス板に効率よく加工することができる。   Thereby, this invention can process a substantially parallelogram glass plate with a bad squareness into a glass plate with a good squareness efficiently using the grindstone for chamfering.

本発明の面取り方法は、前記第2の工程において、前記ガラス板の姿勢変更量が許容値の範囲内の場合には、前記基準辺が前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更することが好ましい。   In the chamfering method of the present invention, in the second step, when the attitude change amount of the glass plate is within an allowable range, the reference side is perpendicular to the relative movement direction. It is preferable to change the attitude of the glass plate.

本発明の面取り装置は、前記制御手段には、前記ガラス板の姿勢変更量の許容値が記憶され、前記制御手段は、前記姿勢変更量が許容値の範囲内の場合には、前記姿勢変更手段を制御して、前記基準辺が前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更することが好ましい。   In the chamfering apparatus of the present invention, the control means stores an allowable value of the posture change amount of the glass plate, and the control means changes the posture change when the posture change amount is within the allowable value range. It is preferable to change the posture of the glass plate by controlling the means so that the reference side is perpendicular to the direction of the relative movement.

本発明によれば、姿勢変更量が許容値の範囲内の場合には、ガラス板と砥石との相対移動の方向に対して前記基準辺が直交方向となるようにガラス板の姿勢を変更する。これにより、砥石によって面取りされる辺と前記基準辺との直角度が略直角になる。   According to the present invention, when the attitude change amount is within the allowable range, the attitude of the glass plate is changed so that the reference side is orthogonal to the direction of relative movement between the glass plate and the grindstone. . Thereby, the perpendicularity between the side chamfered by the grindstone and the reference side becomes substantially a right angle.

本発明の面取り方法は、前記第2の工程において、前記ガラス板の対向する二辺に砥石が各々配置されている場合には、該二台の砥石による研削量が等しくなるように前記ガラス板の姿勢を変更することが好ましい。   In the chamfering method of the present invention, in the second step, when the grindstones are respectively disposed on the two opposite sides of the glass plate, the glass plate is set so that the grinding amount by the two grindstones becomes equal. It is preferable to change the posture.

本発明の面取り装置の前記砥石は、前記ガラス板の対向する二辺に各々配置され、前記姿勢変更手段は、二台の前記砥石による研削量が等しくなるように前記ガラス板の姿勢を変更することが好ましい。   The grindstones of the chamfering apparatus of the present invention are respectively arranged on two opposite sides of the glass plate, and the posture changing means changes the posture of the glass plate so that the grinding amount by the two grindstones becomes equal. It is preferable.

本発明によれば、二台の砥石のそれぞれの負担が均等になるので、砥石の使用寿命を延ばすことができる。   According to the present invention, since the burden on each of the two whetstones becomes equal, the service life of the whetstone can be extended.

本発明の面取り方法は、前記第3の工程で面取りした前記二辺のうち一辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更する第4の工程と、前記ガラス板又は前記二台の砥石を相対移動させて前記一辺に隣接する二辺の面取りを行う第5の工程と、を備えることが好ましい。   The chamfering method of the present invention includes a fourth step of changing the attitude of the glass plate so that one of the two sides chamfered in the third step is in a direction orthogonal to the direction of the relative movement. And a fifth step of chamfering two sides adjacent to the one side by relatively moving the glass plate or the two whetstones.

本発明の面取り装置の前記制御手段は、前記二台の砥石によって前記ガラス板の対向する二辺の面取りが終了すると、まず、前記姿勢変更手段を制御して、前記面取りした前記二辺のうち一辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更させ、次に、前記駆動手段を制御して、前記一辺に隣接する二辺の面取りを行うことが好ましい。   When the chamfering of the two opposite sides of the glass plate is completed by the two grindstones, the control means of the chamfering apparatus of the present invention first controls the posture changing means to control the chamfering of the two sides. Changing the attitude of the glass plate so that one side is orthogonal to the direction of the relative movement, and then controlling the driving means to chamfer two sides adjacent to the one side. preferable.

本発明によれば、ガラス板の四辺の面取り加工を二台の砥石によって行うことができる。   According to the present invention, chamfering of the four sides of the glass plate can be performed with two grindstones.

本発明の面取り方法は、前記第2の工程において、前記ガラス板の姿勢変更量が許容値を外れる場合には、まず、前記許容値の限界値で前記ガラス板の姿勢を変更して前記第3の工程に移行し、次に、前記第3の工程で面取りした辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を再度変更し、次いで、前記ガラス板又は前記砥石を相対移動させて前記辺に隣接する辺の面取りを行うことが好ましい。   In the chamfering method of the present invention, in the second step, when the amount of change in the attitude of the glass plate deviates from an allowable value, first, the attitude of the glass plate is changed by the limit value of the allowable value. 3. Next, the posture of the glass plate is changed again so that the side chamfered in the third step is perpendicular to the direction of the relative movement, and then the glass plate Alternatively, it is preferable to chamfer a side adjacent to the side by relatively moving the grindstone.

本発明の面取り装置の前記制御手段は、前記姿勢変更量が許容値を外れる場合には、まず、前記姿勢変更手段を制御して、前記許容値の限界値で前記ガラス板の姿勢を変更させ、次に、前記駆動手段を制御して、前記ガラス板の前記辺の面取りを行い、次いで、姿勢変更手段を制御して、前記面取りした前記辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を再度変更し、次に、前記駆動手段を制御して、前記辺に隣接する辺の面取りを行うことが好ましい。   The control means of the chamfering apparatus of the present invention, when the posture change amount deviates from an allowable value, first controls the posture change means to change the posture of the glass plate by the limit value of the allowable value. Next, the driving means is controlled to chamfer the sides of the glass plate, and then the attitude changing means is controlled to cause the chamfered sides to be orthogonal to the direction of the relative movement. It is preferable that the orientation of the glass plate is changed again so as to be, and then the drive means is controlled to chamfer the side adjacent to the side.

本発明は、姿勢変更手段によるガラス板の姿勢変更量が許容値から外れた場合の直角度修正加工について言及したものである。   The present invention refers to the perpendicularity correction processing when the attitude change amount of the glass plate by the attitude changing means deviates from the allowable value.

この場合には、まず、制御手段が姿勢変更手段を制御して、許容値の限界値でガラス板の姿勢を変更させる。すなわち、姿勢変更後のガラス板の基準辺は、ガラス板及び砥石の相対移動方向に対して直交する方向から外れており、この状態で基準辺に隣接する辺を砥石によって研削加工を実施しても、その辺と前記基準辺との直角度は所望の値を満足しない。つまり、直角度を満足するためには、ガラス板の姿勢を再度変更する工程が必要となる。よって、制御手段が姿勢変更手段を再度制御して、前記面取りした辺が、前記相対移動の方向に対して直交方向となるようにガラス板の姿勢を再度変更する。この後、駆動手段を制御して、前記辺に隣接する辺の面取りを砥石によって実施する。   In this case, first, the control means controls the attitude changing means to change the attitude of the glass plate by the limit value of the allowable value. That is, the reference side of the glass plate after the posture change is out of the direction perpendicular to the relative movement direction of the glass plate and the grindstone, and in this state, the side adjacent to the reference side is ground with the grindstone. However, the perpendicularity between the side and the reference side does not satisfy a desired value. That is, in order to satisfy the squareness, a step of changing the posture of the glass plate again is necessary. Therefore, the control unit controls the posture changing unit again, and changes the posture of the glass plate again so that the chamfered side is in a direction orthogonal to the direction of the relative movement. Thereafter, the driving means is controlled to chamfer the side adjacent to the side with a grindstone.

これにより、ガラス板の姿勢変更量が許容値を外れた場合のガラス板であっても、良好な直角度のガラス板に加工することができる。   Thereby, even if it is a glass plate when the attitude | position change amount of a glass plate remove | deviates from an allowable value, it can be processed into a glass plate with a favorable squareness.

本発明の面取り方法による前記許容値とは、前記砥石による研削代の下限研削代以上、上限研削代以下の値であることが好ましい。   The allowable value according to the chamfering method of the present invention is preferably a value not less than a lower limit grinding allowance of a grinding allowance by the grindstone and not more than an upper limit allowance.

本発明の面取り装置による前記許容値とは、前記砥石による研削代の下限研削代以上、上限研削代以下の値であることが好ましい。   The allowable value by the chamfering apparatus of the present invention is preferably a value that is not less than a lower limit grinding allowance of a grinding allowance by the grindstone and not more than an upper limit allowance.

砥石による研削代が下限研削代に満たない場合には、ガラス板の辺に面取り未加工の部分が発生するので好ましくなく、また、研削代が上限研削代を超えると、ガラス板の辺にチッピング等の研削不良が発生するので好ましくないからである。なお、砥石は、研削加工時における前記チッピング、ヤケ等の加工不良を発生させない番手(粒度)ものが選択される。   If the grinding allowance with the grinding wheel is less than the lower limit grinding allowance, it is not preferable because a chamfered unprocessed part occurs on the side of the glass plate, and if the grinding allowance exceeds the upper limit grinding allowance, chipping is performed on the side of the glass plate. This is because such a grinding failure occurs. The grindstone is selected with a count (granularity) that does not cause processing defects such as chipping and burning during grinding.

本発明に係るガラス板の面取り方法及び面取り装置によれば、直角度が許容値から外れたガラス板を直角度が良好なガラス板に効率よく加工することができる。   According to the chamfering method and the chamfering apparatus for a glass plate according to the present invention, a glass plate whose perpendicularity is out of an allowable value can be efficiently processed into a glass plate having a good perpendicularity.

本発明のガラス板の面取り方法及び面取り装置を説明するための概念図The conceptual diagram for demonstrating the chamfering method and chamfering apparatus of the glass plate of this invention 実施の形態の面取り装置の構成を示したブロック図The block diagram which showed the structure of the chamfering apparatus of embodiment 実施の形態の面取り装置における面取り形態を示した平面図The top view which showed the chamfering form in the chamfering apparatus of embodiment 実施の形態の面取り装置の動作を示したフローチャートThe flowchart which showed operation of the chamfering device of an embodiment 直角度が許容傾斜角度以下の場合の直角度修正加工を示した説明図Explanatory drawing showing perpendicularity correction when the perpendicularity is less than or equal to the allowable inclination angle 直角度が許容傾斜角度を超えた場合のST1における直角度修正加工を示した説明図Explanatory drawing showing perpendicularity correction processing in ST1 when the perpendicularity exceeds the allowable inclination angle 直角度が許容傾斜角度を超えた場合のST2における直角度修正加工を示した説明図Explanatory drawing showing perpendicularity correction processing in ST2 when the perpendicularity exceeds the allowable inclination angle 実施の形態の面取り装置によって面取り、及び直角度修正加工された20枚のガラス板の角部の直角度測定データを示したグラフThe graph which showed the squareness measurement data of the corner | angular part of 20 glass plates which chamfered by the chamfering apparatus of embodiment, and the squareness correction process was carried out 直角度の定義の説明図Illustration of definition of perpendicularity

以下、添付図面に従って本発明に係るガラス板の面取り方法及び面取り装置並びにガラス板の好ましい実施の形態を詳説する。   Hereinafter, preferred embodiments of a glass plate chamfering method, a chamfering apparatus, and a glass plate according to the present invention will be described in detail according to the accompanying drawings.

図1は、本発明のガラス板の面取り方法及び面取り装置を説明するための概念図である。また、図1(a)は、後述するステージ1(以下、ST1と記す)のみで直角度を修正加工する手順が示されており、図1(b)は、前記ST1、及び後述するステージ2(以下、ST2と記す)で直角度を修正加工する手順が示されている。図2は、実施の形態の面取り装置10の構成を示したブロック図である。図3は、面取り装置10におけるガラス板12の面取り形態を示した平面図である。なお、実施の形態では、サイズがG8(2500×2200mm)又はG10(3300×2830mm)、厚さが0.7mmの液晶ディスプレイ用のガラス板12を例示する。なお、図2に示すようにST1の研磨装置を符号10で表し、ST2の研磨装置を符号10Aで表しているが、双方の研磨装置は同一である。   FIG. 1 is a conceptual diagram for explaining a glass plate chamfering method and a chamfering apparatus according to the present invention. FIG. 1 (a) shows a procedure for correcting the squareness only by a stage 1 (to be referred to as ST1 hereinafter), and FIG. 1 (b) shows ST1 and a stage 2 to be described later. (Hereinafter referred to as ST2) shows a procedure for correcting the squareness. FIG. 2 is a block diagram illustrating a configuration of the chamfering device 10 according to the embodiment. FIG. 3 is a plan view showing a chamfering form of the glass plate 12 in the chamfering apparatus 10. In the embodiment, the glass plate 12 for a liquid crystal display having a size of G8 (2500 × 2200 mm) or G10 (3300 × 2830 mm) and a thickness of 0.7 mm is exemplified. As shown in FIG. 2, the ST1 polishing apparatus is denoted by reference numeral 10, and the ST2 polishing apparatus is denoted by reference numeral 10A. Both polishing apparatuses are the same.

図1に示すように、面取り装置10の前段に配置された切断装置14から、直角度に変動がある略平行四辺形(矩形状)のガラス板12が面取り装置10に搬入される。実施の形態では、切断装置14と面取り装置10との間に、図2の如く、ガラス板12の四箇所の角部C1、C2、C3、C4を撮像する電子カメラユニット(撮像手段)16A、16B、16C、16Dが配置されている。   As shown in FIG. 1, a substantially parallelogram (rectangular) glass plate 12 having a variation in perpendicularity is carried into the chamfering device 10 from a cutting device 14 disposed in the front stage of the chamfering device 10. In the embodiment, between the cutting device 14 and the chamfering device 10, as shown in FIG. 2, an electronic camera unit (imaging means) 16A that images the four corners C1, C2, C3, and C4 of the glass plate 12, 16B, 16C, and 16D are arranged.

電子カメラユニット16A〜16Dは、光学系を有するCCD等の撮像部(不図示)と照明窓(不図示)とを備える。前記照明窓はライトガイド18を介して光源ユニット20に接続され、光源ユニット20からの光がライトガイド18を介して前記照明窓に供給され、各角部C1〜C4に向けて出射される。これにより、各角部C1〜C4が照明されて前記撮像部によって撮像される。   The electronic camera units 16A to 16D include an imaging unit (not shown) such as a CCD having an optical system and an illumination window (not shown). The illumination window is connected to the light source unit 20 via the light guide 18, and light from the light source unit 20 is supplied to the illumination window via the light guide 18 and emitted toward the corners C1 to C4. Thereby, each corner | angular part C1-C4 is illuminated and it images by the said imaging part.

また、実施の形態では、電子カメラユニット16A〜16Dによって撮像された画像情報に基づいて、各々の角部C1〜C4の座標位置を求めることにより角部C1〜C4の直角度を演算する演算器(演算手段)22を備えている。すなわち、前記画像情報は、カメラコントローラ24を介して演算器22に出力されている。なお、画像情報に基づき座標位置を取得する技術、及び座標位置に基づいて直角度を演算する技術は公知なので、ここでは説明を省略する。   In the embodiment, a computing unit that calculates the squareness of the corners C1 to C4 by obtaining the coordinate positions of the corners C1 to C4 based on image information captured by the electronic camera units 16A to 16D. (Calculation means) 22 is provided. In other words, the image information is output to the calculator 22 via the camera controller 24. In addition, since the technique which acquires a coordinate position based on image information, and the technique which calculates a squareness based on a coordinate position are well-known, description is abbreviate | omitted here.

更に、実施の形態では、図3に示す面取り装置10において、前記座標位置に基づきガラス板12の四辺S1、S2、S3、S4のうち基準となる基準辺S1が、所定の方向となるようにガラス板12の姿勢を変更する姿勢変更装置(姿勢変更手段)26を備えている。また、ガラス板12又は面取り用の砥石28を直線的に相対移動させて基準辺S1に隣接する辺S2、S3の面取りを行う駆動装置(駆動手段)30も備えている。   Furthermore, in the embodiment, in the chamfering apparatus 10 shown in FIG. 3, the reference side S1 serving as a reference among the four sides S1, S2, S3, and S4 of the glass plate 12 is set in a predetermined direction based on the coordinate position. A posture changing device (posture changing means) 26 for changing the posture of the glass plate 12 is provided. Further, a driving device (driving means) 30 that chamfers the sides S2 and S3 adjacent to the reference side S1 by linearly moving the glass plate 12 or the chamfering grindstone 28 linearly is also provided.

なお、実施の形態では、ガラス板12を固定し、砥石28を移動させる例について説明するが、砥石28を固定してガラス板12を移動させる形態でもよく、双方を移動させる形態でもよい。また、図3では、ガラス板12の対向する辺S2、S3を同時に研削加工するように二台の砥石28、28を配置したが、一台の砥石28のみ有する面取り装置も本発明の面取り装置に含むものとする。更に、図3では、基準辺S1が砥石28の移動方向Aに対して直交する方向となるように、ガラス板12の姿勢が姿勢変更装置26によって変更されている。更にまた、図2の符号32はマウス、符号34はディスプレイであり、図3の符号36は仕上げ前の砥石、符号38は仕上げ用の砥石である。砥石36、38は移動方向Aに平行な移動方向Bに沿って不図示の駆動装置により移動される。砥石28の番手は#170〜#450、砥石36の番手は#450〜600、砥石38の番手は#600〜1000である。なお、前記番手は一例である。そして、上述した電子カメラユニット16A〜16D、演算器22、姿勢変更装置26、及び駆動装置30は、面取り装置10のCPU(制御手段)40によって統括制御されている。   In addition, although embodiment demonstrates the example which fixes the glass plate 12 and moves the grindstone 28, the form which fixes the grindstone 28 and moves the glass plate 12 may be the form which moves both. In FIG. 3, the two grindstones 28, 28 are arranged so as to grind the opposite sides S <b> 2, S <b> 3 of the glass plate 12 at the same time, but a chamfering device having only one grindstone 28 is also a chamfering device of the present invention. To include. Further, in FIG. 3, the posture of the glass plate 12 is changed by the posture changing device 26 so that the reference side S <b> 1 is orthogonal to the moving direction A of the grindstone 28. Further, reference numeral 32 in FIG. 2 is a mouse, reference numeral 34 is a display, reference numeral 36 in FIG. 3 is a grindstone before finishing, and reference numeral 38 is a grindstone for finishing. The grindstones 36 and 38 are moved by a driving device (not shown) along a movement direction B parallel to the movement direction A. The count of the grindstone 28 is # 170 to # 450, the count of the grindstone 36 is # 450 to 600, and the count of the grindstone 38 is # 600 to 1000. The count is an example. The electronic camera units 16 </ b> A to 16 </ b> D, the arithmetic unit 22, the posture changing device 26, and the driving device 30 described above are centrally controlled by a CPU (control unit) 40 of the chamfering device 10.

姿勢変更装置26は、図3に示すように辺S2の中央Ce1に対して対称位置に配置され、エアシリンダ(不図示)のエア圧によって辺S2を辺S3に向けて押圧する一対のパッド26A、26Bと、辺S3の中央Ce2に対して対称位置に配置され、サーボモータ(不図示)の動力によって辺S3を辺S2に向けて押圧する一対のパッド26C、26Dと、エアシリンダ(不図示)のエア圧によって辺S1を辺S4に向けて押圧するパッド26E、26Eと、サーボモータ(不図示)の動力によって辺S4を辺S1に向けて押圧するパッド26F、26Fと、を備えている。   As shown in FIG. 3, the posture changing device 26 is disposed at a symmetrical position with respect to the center Ce1 of the side S2, and a pair of pads 26A that press the side S2 toward the side S3 by air pressure of an air cylinder (not shown). , 26B, a pair of pads 26C, 26D that are arranged symmetrically with respect to the center Ce2 of the side S3, press the side S3 toward the side S2 by the power of a servo motor (not shown), and an air cylinder (not shown). ), The pads 26E and 26E that press the side S1 toward the side S4 by air pressure, and the pads 26F and 26F that press the side S4 toward the side S1 by the power of a servo motor (not shown). .

CPU40は、演算器22によって求められた角部C1〜C4の座標位置に基づき、姿勢変更装置26の前述したサーボモータを駆動制御し、ガラス板12の姿勢を変更する。すなわち、ガラス板12の姿勢を前記中央Ce1、Ce2を支点として辺S2、S3が移動方向Aに対して傾斜するように、かつ、辺S1、S4が移動方向Aに対して直交するようにガラス板12の姿勢を変更する。また、CPU40は、角部C1〜C4の座標位置に基づいて、砥石28、28の各々の研削量(研削代の最大値)を算出し、それらの研削量が等しくなるように姿勢変更装置26の前述したサーボモータを駆動制御する。これにより、二台の砥石28、28のそれぞれの負担が均等になるので、砥石28、28の使用寿命を延ばすことができる。   Based on the coordinate positions of the corners C <b> 1 to C <b> 4 obtained by the calculator 22, the CPU 40 drives and controls the above-described servo motor of the attitude changing device 26 to change the attitude of the glass plate 12. That is, the glass plate 12 is positioned so that the sides S2 and S3 are inclined with respect to the moving direction A with the centers Ce1 and Ce2 as fulcrums, and the sides S1 and S4 are orthogonal to the moving direction A. The posture of the plate 12 is changed. Further, the CPU 40 calculates the grinding amount (the maximum value of the grinding allowance) of each of the grindstones 28 and 28 based on the coordinate positions of the corners C1 to C4, and the posture changing device 26 so that the grinding amounts are equal. The above-mentioned servo motor is driven and controlled. Thereby, since each burden of the two grindstones 28 and 28 becomes equal, the service life of the grindstones 28 and 28 can be extended.

次に、面取り装置10の動作を図4に示したフローチャートに基づいて説明する。   Next, the operation of the chamfering apparatus 10 will be described based on the flowchart shown in FIG.

まず、ガラス板12の四箇所の角部C1〜C2を電子カメラユニット16A〜16Dによって撮像し、これらの画像情報から演算器22が角部C1〜C2の座標位置を算出する(S100)とともに、四箇所の角部C1〜C4の直角度(D)を算出する(S110)。また、演算器22は、前記画像情報からガラス板12の辺S2、S3の各々の中央部Ce1、2の研削代を算出する(S120)。   First, the four corners C1 to C2 of the glass plate 12 are imaged by the electronic camera units 16A to 16D, and the calculator 22 calculates the coordinate positions of the corners C1 to C2 from these image information (S100). The squareness (D) of the four corners C1 to C4 is calculated (S110). The computing unit 22 calculates a grinding allowance for the central portions Ce1 and 2 of the sides S2 and S3 of the glass plate 12 from the image information (S120).

CPU40には、直角度の製品規格値(0.1mm/M)が記憶されており、CPU40は、S110で算出された角部C1〜C4の直角度(D)と前記製品規格値とを比較する(S130)。そして、角部C1〜C4の直角度(D)が前記製品規格値以内であるとCPU40が判定すると、ST1とST2とによる通常加工を実施する(S140)。   The CPU 40 stores the product standard value (0.1 mm / M) of the squareness, and the CPU 40 compares the squareness (D) of the corners C1 to C4 calculated in S110 with the product standard value. (S130). When the CPU 40 determines that the squareness (D) of the corners C1 to C4 is within the product standard value, normal processing is performed by ST1 and ST2 (S140).

通常加工とは、前記ST1において、ガラス板12の基準辺S1を移動方向Aに対して直交する方向に位置決めした後、砥石28、28を駆動して辺S2、S3の面取り加工を行い、この後、前記ST2において、ガラス板12の姿勢を平面視で90度変更し、残りの辺S1、S4を砥石28、28によって面取りする加工である。なお、前記製品規格値=0.1mm/Mは一例であり、面取り装置の設定により変更可能な値であるが、実質的には0.20mm/M以下であることが好ましい。   In normal processing, in ST1, the reference side S1 of the glass plate 12 is positioned in a direction orthogonal to the moving direction A, and then the grindstones 28 and 28 are driven to perform chamfering of the sides S2 and S3. Thereafter, in ST2, the posture of the glass plate 12 is changed by 90 degrees in plan view, and the remaining sides S1 and S4 are chamfered by the grindstones 28 and 28. The product standard value = 0.1 mm / M is an example, and is a value that can be changed by setting the chamfering device. However, it is preferably substantially 0.20 mm / M or less.

次にS130に戻り、角部C1〜C4の直角度(D)が前記製品規格値から外れているとCPU40が判定すると、CPU40は、角部C1〜C4の直角度(D)に基づき、ガラス板12の基準辺S1を移動方向Aに対して直交方向に位置決めした際の辺S2、S3の移動方向Aに対する傾斜角度(=直角度D)を計算する(S150)。   Next, returning to S130, when the CPU 40 determines that the squareness (D) of the corners C1 to C4 is out of the product standard value, the CPU 40 determines that the glass is glass based on the squareness (D) of the corners C1 to C4. An inclination angle (= perpendicular angle D) with respect to the movement direction A of the sides S2 and S3 when the reference side S1 of the plate 12 is positioned in a direction orthogonal to the movement direction A is calculated (S150).

ここでCPU40には、図5のガラス板12において辺S2、S3の許容傾斜角度(Dc)を計算するための上限研削代(H=1.0mm)と下限研削代(L=0.2mm)が記憶されている。すなわち、砥石28による研削代が下限研削代に満たない場合には、ガラス板12の辺に面取り未加工の部分が発生するので好ましくなく、また、研削代が上限研削代を超えると、ガラス板12の辺にチッピング等の研削不良が発生するので好ましくないからである。   Here, the CPU 40 has an upper limit grinding allowance (H = 1.0 mm) and a lower limit grind allowance (L = 0.2 mm) for calculating the allowable inclination angle (Dc) of the sides S2 and S3 in the glass plate 12 of FIG. Is remembered. That is, when the grinding allowance by the grindstone 28 is less than the lower limit grinding allowance, a chamfered unprocessed portion is generated on the side of the glass plate 12, and when the grinding allowance exceeds the upper limit grinding allowance, the glass plate This is because a grinding failure such as chipping occurs on the 12 sides.

CPU40は、前記上限研削代(H=1.0mm)と下限研削代(L=0.2mm)とに基づき、ガラス板12の基準辺S1を移動方向Aに対して直交方向に位置決めした際の辺S2、S3の移動方向Aに対する許容傾斜角度(Dc)を計算する(S160)。   The CPU 40 is configured to position the reference side S1 of the glass plate 12 in a direction orthogonal to the moving direction A based on the upper limit grinding allowance (H = 1.0 mm) and the lower limit grinding allowance (L = 0.2 mm). An allowable inclination angle (Dc) with respect to the moving direction A of the sides S2 and S3 is calculated (S160).

そして、CPU40は、S150で算出した傾斜角度(D)と、S160で算出した許容傾斜角度(Dc)とを比較する(S170)。そして、傾斜角度(D)が許容傾斜角度(Dc)以下の場合には、前記ST1においてのみ直角度修正加工を実施し(S180)、傾斜角度(D)が許容傾斜角度(Dc)を超えた場合には、ST1とST2の双方を利用して直角度修正加工を行う(S190)。   Then, the CPU 40 compares the tilt angle (D) calculated in S150 with the allowable tilt angle (Dc) calculated in S160 (S170). When the inclination angle (D) is equal to or smaller than the allowable inclination angle (Dc), the squareness correction processing is performed only in ST1 (S180), and the inclination angle (D) exceeds the allowable inclination angle (Dc). In this case, squareness correction processing is performed using both ST1 and ST2 (S190).

S180では、図5に示すように、ガラス板12の基準辺S1を砥石28の移動方向Aに対して直交方向となるように、CPU40が姿勢変更装置26を制御してガラス板12の姿勢を変更する。これにより、砥石28、28によって面取りされる辺S2、S3と基準辺S1との直角度が略直角になる。砥石28、28による辺S2、S3の面取り、及び直角度修正加工が終了すると、ガラス板12の姿勢を平面視において90度変更し、残りの辺S1、S4を砥石28、28によって面取り加工する。これにより、直角度が許容値から外れたガラス板12を直角度が良好なガラス板12に効率よく加工することができる。   In S180, as shown in FIG. 5, the CPU 40 controls the posture changing device 26 so that the reference side S1 of the glass plate 12 is perpendicular to the moving direction A of the grindstone 28, thereby changing the posture of the glass plate 12. change. As a result, the perpendicularity between the sides S2 and S3 chamfered by the grindstones 28 and 28 and the reference side S1 becomes substantially a right angle. When the chamfering of the sides S2 and S3 and the squareness correction processing by the grindstones 28 and 28 are completed, the posture of the glass plate 12 is changed by 90 degrees in plan view, and the remaining sides S1 and S4 are chamfered by the grindstones 28 and 28. . Thereby, the glass plate 12 whose perpendicularity deviates from the allowable value can be efficiently processed into the glass plate 12 having a favorable perpendicularity.

一方、S190では、図6の如く前記ST1において、許容傾斜角度(Dc)の限界値でガラス板12の姿勢を変更する。姿勢変更後のガラス板12の基準辺S1は、移動方向Aに対して直交する方向から外れており、この状態で基準辺S1に隣接する辺S2、S3を砥石28、28によって研削加工を実施しても、その辺S2、S3と基準辺S1との直角度は製品規格値を満足しない。つまり、直角度を製品規格値に対して満足するためには、ガラス板12の姿勢を再度変更する工程が必要となる。   On the other hand, in S190, the attitude of the glass plate 12 is changed at the limit value of the allowable inclination angle (Dc) in ST1 as shown in FIG. The reference side S1 of the glass plate 12 after the posture change is out of the direction orthogonal to the moving direction A. In this state, the sides S2 and S3 adjacent to the reference side S1 are ground by the grindstones 28 and 28. Even so, the perpendicularity between the sides S2 and S3 and the reference side S1 does not satisfy the product standard value. That is, in order to satisfy the squareness with respect to the product standard value, a step of changing the posture of the glass plate 12 again is required.

よって、前記ST2では、ガラス板12を平面視において90度反時計周り方向に回動し、図7の如く前記面取りした辺S2′が、移動方向Aに対して直交方向となるようにガラス板12の姿勢を再度変更する。この後、辺S2′に隣接する辺S1、S4の面取り、及び直角度修正加工を砥石28、28によって実施する。   Therefore, in ST2, the glass plate 12 is rotated 90 degrees counterclockwise in plan view, and the chamfered side S2 'is perpendicular to the moving direction A as shown in FIG. 12 postures are changed again. Thereafter, chamfering and perpendicularity correction of the sides S1 and S4 adjacent to the side S2 ′ are performed by the grindstones 28 and 28.

これにより、ガラス板12の姿勢変更量が許容傾斜角度を外れた場合のガラス板12であっても、良好な直角度のガラス板12に加工することができる。   Thereby, even if it is the glass plate 12 when the attitude | position change amount of the glass plate 12 remove | deviates from an allowable inclination angle, it can be processed into the glass plate 12 of a favorable squareness.

図8は、実施の形態の面取り装置10によって面取り、及び直角度修正加工された、G10サイズの20枚のガラス板12の角部1L、2L、1R、2Rの直角度測定データを示したグラフである。   FIG. 8 is a graph showing the squareness measurement data of the corner portions 1L, 2L, 1R, and 2R of the 20 glass plates 12 of G10 size that have been chamfered and squareness corrected by the chamfering device 10 of the embodiment. It is.

同図に示すように、角部1Lの直角度の最大絶対値は約0.04mm/Mであり、角部2Lの直角度の最大絶対値は約0.05mm/M、角部1Rの直角度の最大絶対値は約0.04mm/M,角部2Rの直角度の最大絶対値も約0.04mm/Mであった。よって、実施の形態の面取り装置10によれば、直角度が±0.05mm/M以下のガラス板を製造することができる。   As shown in the figure, the maximum absolute value of the squareness of the corner 1L is about 0.04 mm / M, the maximum absolute value of the squareness of the corner 2L is about 0.05 mm / M, and the straightness of the corner 1R. The maximum absolute value of the angle was about 0.04 mm / M, and the maximum absolute value of the squareness of the corner 2R was also about 0.04 mm / M. Therefore, according to the chamfering apparatus 10 of the embodiment, a glass plate having a squareness of ± 0.05 mm / M or less can be manufactured.

本発明の面取り装置は、液晶ディスプレイ用のガラス板に限定されず、建材用やミラー用等の一般的なガラス板の面取りにも適用できる。また、ガラス板に限定されず、金属製、又は樹脂製の板状体の面取りにも適用可能である。   The chamfering device of the present invention is not limited to a glass plate for a liquid crystal display, and can be applied to a chamfering of a general glass plate such as a building material or a mirror. Moreover, it is not limited to a glass plate, It can apply also to the chamfering of a metal-made or resin-made plate-shaped object.

10…面取り装置、12…ガラス板、C1、C2、C3、C4…角部、S1、S2、S3、S4…辺、14…切断装置、16A、16B、16C、16D…電子カメラユニット、18…ライトガイド、20…光源ユニット、22…演算器、24…カメラコントローラ、26…姿勢変更装置、28…砥石、30…駆動装置、32…マウス、34…ディスプレイ、36…砥石、38…砥石、40…CPU   DESCRIPTION OF SYMBOLS 10 ... Chamfering device, 12 ... Glass plate, C1, C2, C3, C4 ... Corner, S1, S2, S3, S4 ... Side, 14 ... Cutting device, 16A, 16B, 16C, 16D ... Electronic camera unit, 18 ... Light guide, 20 ... light source unit, 22 ... calculator, 24 ... camera controller, 26 ... posture change device, 28 ... grinding stone, 30 ... drive device, 32 ... mouse, 34 ... display, 36 ... grinding stone, 38 ... grinding stone, 40 ... CPU

Claims (16)

矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り方法において、
前記ガラス板の角部の直角度情報に基づいて該ガラス板の姿勢を変更し、前記砥石によって前記辺を研削加工することにより前記直角度を修正することを特徴とするガラス板の面取り方法。
In the chamfering method of the glass plate that chamfers the side by relatively moving the rectangular glass plate and the chamfering grindstone along the side of the glass plate,
A method for chamfering a glass plate, wherein the squareness of the glass plate is changed by changing the posture of the glass plate on the basis of the squareness information of the corner of the glass plate and grinding the side with the grindstone.
矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り方法において、
前記ガラス板の四箇所の角部を撮像して各々の角部の座標位置を求めることにより前記四箇所の角部の直角度を取得する第1の工程と、
前記座標位置に基づき、前記ガラス板の四辺のうち基準となる基準辺が、所定の方向となるように前記ガラス板の姿勢を変更する第2の工程と、
前記ガラス板又は前記砥石を相対移動させて前記基準辺に隣接する辺の面取りを行う第3の工程と、
を備えたことを特徴とするガラス板の面取り方法。
In the chamfering method of the glass plate that chamfers the side by relatively moving the rectangular glass plate and the chamfering grindstone along the side of the glass plate,
A first step of acquiring the squareness of the four corners by imaging the four corners of the glass plate and determining the coordinate position of each corner;
Based on the coordinate position, a second step of changing the attitude of the glass plate so that the reference side of the four sides of the glass plate is in a predetermined direction;
A third step of chamfering a side adjacent to the reference side by relatively moving the glass plate or the grindstone;
A chamfering method for a glass plate, comprising:
前記第2の工程において、前記ガラス板の姿勢変更量が許容値の範囲内の場合には、前記基準辺が前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更する請求項2に記載のガラス板の面取り方法。   In the second step, when the attitude change amount of the glass plate is within an allowable range, the attitude of the glass plate is changed so that the reference side is perpendicular to the direction of the relative movement. The glass plate chamfering method according to claim 2. 前記第2の工程において、前記ガラス板の対向する二辺に砥石が各々配置されている場合には、該二台の砥石による研削量が等しくなるように前記ガラス板の姿勢を変更する請求項3に記載のガラス板の面取り方法。   The said 2nd process WHEREIN: When the grindstone is each arrange | positioned at the two opposite sides of the said glass plate, the attitude | position of the said glass plate is changed so that the grinding amount by these two grindstones may become equal. 3. A method for chamfering a glass plate according to 3. 前記第3の工程で面取りした前記二辺のうち一辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更する第4の工程と、
前記ガラス板又は前記二台の砥石を相対移動させて前記一辺に隣接する二辺の面取りを行う第5の工程と、
を備えた請求項4に記載のガラス板の面取り方法。
A fourth step of changing the posture of the glass plate so that one of the two sides chamfered in the third step is in a direction orthogonal to the direction of the relative movement;
A fifth step of chamfering two sides adjacent to the one side by relatively moving the glass plate or the two whetstones;
The chamfering method of the glass plate of Claim 4 provided with these.
前記第2の工程において、前記ガラス板の姿勢変更量が許容値を外れる場合には、まず、前記許容値の限界値で前記ガラス板の姿勢を変更して前記第3の工程に移行し、次に、前記第3の工程で面取りした辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を再度変更し、次いで、前記ガラス板又は前記砥石を相対移動させて前記辺に隣接する辺の面取りを行う請求項2に記載のガラス板の面取り方法。   In the second step, when the posture change amount of the glass plate is out of the allowable value, first, the posture of the glass plate is changed at the limit value of the allowable value, and the process proceeds to the third step. Next, the posture of the glass plate is changed again so that the side chamfered in the third step is orthogonal to the direction of the relative movement, and then the glass plate or the grindstone is relatively moved. The chamfering method of the glass plate of Claim 2 which chamfers the edge | side adjacent to the said edge | side. 前記許容値とは、前記砥石による研削代が下限研削代以上、上限研削代以下の値である請求項3又は6に記載のガラス板の面取り方法。   The said allowable value is a chamfering method of the glass plate of Claim 3 or 6 whose grinding allowance with the said grindstone is a value more than a lower limit grinding allowance and below an upper limit grinding allowance. 矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り装置において、
前記ガラス板の角部の直角度情報を取得する直角度情報取得手段と、前記直角度情報に基づき前記ガラス板の姿勢を変更する姿勢変更手段とを備えたことを特徴とするガラス板の面取り装置。
In a chamfering device for a glass plate that chamfers the side by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate,
A chamfering of a glass plate, comprising: squareness information obtaining means for obtaining squareness information of a corner of the glass plate; and posture changing means for changing the posture of the glass plate based on the squareness information. apparatus.
矩形状のガラス板と面取り用の砥石とを前記ガラス板の辺に沿って相対移動させることにより前記辺を面取りするガラス板の面取り装置において、
前記ガラス板の四箇所の角部を撮像する撮像手段と、
前記撮像手段によって撮像された画像情報に基づいて各々の前記角部の座標位置を求めることにより前記四箇所の角部の直角度を算出する演算手段と、
前記座標位置に基づき、前記ガラス板の四辺のうち基準となる基準辺が、所定の方向となるように前記ガラス板の姿勢を変更する姿勢変更手段と、
前記ガラス板又は前記砥石を相対移動させて前記基準辺に隣接する辺の面取りを行う駆動手段と、
前記撮像手段、前記演算手段、前記姿勢変更手段、及び前記駆動手段を制御する制御手段と、
を備えたことを特徴とするガラス板の面取り装置。
In a chamfering device for a glass plate that chamfers the side by relatively moving a rectangular glass plate and a chamfering grindstone along the side of the glass plate,
Imaging means for imaging the four corners of the glass plate;
Arithmetic means for calculating the squareness of the four corners by determining the coordinate position of each corner based on the image information captured by the imaging means;
Based on the coordinate position, a posture changing means for changing a posture of the glass plate so that a reference side serving as a reference among the four sides of the glass plate is in a predetermined direction;
Driving means for chamfering the side adjacent to the reference side by relatively moving the glass plate or the grindstone;
Control means for controlling the imaging means, the computing means, the posture changing means, and the driving means;
A chamfering device for a glass plate, comprising:
前記制御手段には、前記ガラス板の姿勢変更量の許容値が記憶され、
前記制御手段は、前記姿勢変更量が許容値の範囲内の場合には、前記姿勢変更手段を制御して、前記基準辺が前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更する請求項9に記載のガラス板の面取り装置。
In the control means, an allowable value of the attitude change amount of the glass plate is stored,
The control means controls the attitude changing means when the attitude change amount is within an allowable value range so that the reference side is perpendicular to the direction of the relative movement. The glass plate chamfering apparatus according to claim 9, wherein the position of the glass plate is changed.
前記砥石は、前記ガラス板の対向する二辺に各々配置され、
前記姿勢変更手段は、二台の前記砥石による研削量が等しくなるように前記ガラス板の姿勢を変更する請求項10に記載のガラス板の面取り装置。
The grindstones are respectively disposed on two opposite sides of the glass plate,
The said chamfering apparatus of the glass plate of Claim 10 which changes the attitude | position of the said glass plate so that the said attitude | position change means may equalize the grinding amount by the two said grindstones.
前記制御手段は、前記二台の砥石によって前記ガラス板の対向する二辺の面取りが終了すると、まず、前記姿勢変更手段を制御して、前記面取りした前記二辺のうち一辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を変更させ、次に、前記駆動手段を制御して、前記一辺に隣接する二辺の面取りを行う請求項11に記載のガラス板の面取り装置。   When the chamfering of the two opposite sides of the glass plate is completed by the two grindstones, the control means first controls the posture changing means so that one of the chamfered two sides is the relative movement. The glass plate according to claim 11, wherein the orientation of the glass plate is changed so as to be orthogonal to the direction, and then the driving means is controlled to chamfer two sides adjacent to the one side. Chamfering device. 前記制御手段は、前記姿勢変更量が許容値を外れる場合には、まず、前記姿勢変更手段を制御して、前記許容値の限界値で前記ガラス板の姿勢を変更させ、次に、前記駆動手段を制御して、前記ガラス板の前記辺の面取りを行い、次いで、姿勢変更手段を制御して、前記面取りした前記辺が、前記相対移動の方向に対して直交方向となるように前記ガラス板の姿勢を再度変更し、次に、前記駆動手段を制御して、前記辺に隣接する辺の面取りを行う請求項9に記載のガラス板の面取り装置。   When the attitude change amount is outside the allowable value, the control means first controls the attitude change means to change the attitude of the glass plate with the limit value of the allowable value, and then the drive Chamfering the side of the glass plate by controlling the means, and then controlling the posture changing means to control the glass so that the chamfered side is perpendicular to the direction of the relative movement. The glass plate chamfering apparatus according to claim 9, wherein the orientation of the plate is changed again, and then the driving unit is controlled to chamfer a side adjacent to the side. 前記許容値とは、前記砥石による研削代が下限研削代以上、上限研削代以下の値である請求項10又は13に記載のガラス板の面取り装置。   The chamfering device for a glass plate according to claim 10 or 13, wherein the allowable value is a value in which a grinding allowance by the grindstone is not less than a lower limit grinding allowance and not more than an upper limit grinding allowance. 請求項1から7のうちいずれか1項に記載のガラス板の面取り方法により面取りされたガラス板であって、角部の直角度が±0.1mm/M以下であることを特徴とするガラス板。   A glass plate chamfered by the method for chamfering a glass plate according to any one of claims 1 to 7, wherein the squareness of the corner is ± 0.1 mm / M or less. Board. 請求項8から14のうちいずれか1項に記載のガラス板の面取り装置により面取りされたガラス板であって、角部の直角度が0.1mm/M以下であることを特徴とするガラス板。   A glass plate chamfered by the glass plate chamfering device according to any one of claims 8 to 14, wherein a squareness of a corner portion is 0.1 mm / M or less. .
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