JP2012062095A - Device and method for manufacturing carrier tape - Google Patents

Device and method for manufacturing carrier tape Download PDF

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JP2012062095A
JP2012062095A JP2010208712A JP2010208712A JP2012062095A JP 2012062095 A JP2012062095 A JP 2012062095A JP 2010208712 A JP2010208712 A JP 2010208712A JP 2010208712 A JP2010208712 A JP 2010208712A JP 2012062095 A JP2012062095 A JP 2012062095A
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Prior art keywords
punch
comb
base material
comb blade
carrier tape
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JP2010208712A
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JP5273114B2 (en
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Masamori Tokoi
正護 床井
Yasuhiro Shimizu
保弘 清水
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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Priority to JP2010208712A priority Critical patent/JP5273114B2/en
Priority to TW100121952A priority patent/TWI488779B/en
Priority to KR1020110091564A priority patent/KR101347740B1/en
Priority to CN201110288477.0A priority patent/CN102527872B/en
Publication of JP2012062095A publication Critical patent/JP2012062095A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • B26F2001/4472Cutting edge section features
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes

Abstract

PROBLEM TO BE SOLVED: To provide a device for manufacturing a carrier tape including a comb-shaped punch reducing a possibility of deforming a shape of a recess when the recess formed once by a comb blade located at a top in a direction of the relative displacement of the punch with respect to a carrying direction of a substrate is compressed again by a comb blade located at a trail end in the direction of the relative displacement of the punch with respect to the carrying direction of the substrate, and a method of manufacturing the carrier tape.SOLUTION: The device 1 for manufacturing the carrier tape includes: an upper die 2 including the punch 21 forming a plurality of recesses 31 for storing electronic components on the surface of the substrate 3; and a lower die 4 on which the substrate 3 is placed and which is fitted to the upper die 2 to compress and form the substrate 3. The punch 21 includes a plurality of comb blades 26 arranged to form a line. An area of a face compressing the substrate 3 of the comb blade 26e located at the trailing end in the direction of the relative displacement of the punch 21 with respect to the carrying direction of the substrate 3 is set smaller than those of the other comb blades 26a-26d.

Description

本発明は、キャリアテープ製造装置及びキャリアテープの製造方法に関し、特に、搬送される帯状の基材を圧縮成形して電子部品を収納するための凹部を備えるキャリアテープを製造するキャリアテープ製造装置及びキャリアテープの製造方法に関する。   The present invention relates to a carrier tape manufacturing apparatus and a carrier tape manufacturing method, and in particular, a carrier tape manufacturing apparatus for manufacturing a carrier tape having a recess for compressing and molding a belt-shaped substrate to be conveyed and accommodating an electronic component. The present invention relates to a method for manufacturing a carrier tape.

電子部品を回路基板に実装する装置では、電子部品を容易に供給するために電子部品を収納したキャリアテープを用いている。特許文献1には、従来のキャリアテープ製造装置が開示されている。   In an apparatus for mounting an electronic component on a circuit board, a carrier tape containing the electronic component is used to easily supply the electronic component. Patent Document 1 discloses a conventional carrier tape manufacturing apparatus.

特許文献1では、電子部品を収納するための複数の凹部を形成するパンチを有する上型と、パンチと対応する位置にバンパーを有する下型とで搬送される帯状の基材を圧縮成形してキャリアテープを製造する装置が開示されている。図6は、従来のキャリアテープ製造装置の上型及び下型を正面から見たときの断面図である。図6に示す上型101は、複数のパンチ102、該パンチ102を保持するパンチホルダ103、スプリング104を介してパンチホルダ103に接続されたストリッパプレート105を備えている。下型110は、ダイプレート111、パンチ102と対応する位置に設けた複数のバンパー112、該バンパー112を支えるスプリング113を備えている。上型101と下型110とで搬送される帯状の基材120を圧縮成形して、電子部品を収納するための複数の凹部を備えるキャリアテープを製造することができる。   In Patent Document 1, a band-shaped base material conveyed by an upper mold having a punch for forming a plurality of recesses for storing electronic components and a lower mold having a bumper at a position corresponding to the punch is compression-molded. An apparatus for manufacturing a carrier tape is disclosed. FIG. 6 is a cross-sectional view of an upper mold and a lower mold of a conventional carrier tape manufacturing apparatus when viewed from the front. An upper mold 101 shown in FIG. 6 includes a plurality of punches 102, a punch holder 103 that holds the punches 102, and a stripper plate 105 that is connected to the punch holder 103 via a spring 104. The lower mold 110 includes a die plate 111, a plurality of bumpers 112 provided at positions corresponding to the punches 102, and springs 113 that support the bumpers 112. A carrier tape having a plurality of recesses for accommodating electronic components can be manufactured by compression-molding the belt-shaped base material 120 conveyed by the upper mold 101 and the lower mold 110.

図6に示す従来のキャリアテープ製造装置の上型101及び下型110では、一つの凹部を形成するために一つのパンチ102が必要となるため、複数の凹部を形成する場合、複数のパンチ102をパンチホルダ103に保持する必要があった。しかし、複数のパンチ102をパンチホルダ103に保持する場合、パンチホルダ103へのパンチ102の取り付け作業、及び取り外し作業が煩雑になる。そこで、一列に並んだ複数の櫛刃を有し、一つの櫛刃が一つの凹部に対応するような櫛形のパンチをパンチホルダに保持することで、一つの櫛形のパンチで複数の凹部を形成することができる。図7は、従来のキャリアテープ製造装置に用いるパンチの正面図である。図7に示すパンチ201は、五本の櫛刃202が基部203で連なる櫛形である。基部203をパンチホルダ(図示せず)で保持することで、パンチホルダへのパンチ201の取り付け作業、及び取り外し作業が容易になる。   In the upper mold 101 and the lower mold 110 of the conventional carrier tape manufacturing apparatus shown in FIG. 6, one punch 102 is required to form one concave portion. Therefore, when a plurality of concave portions are formed, a plurality of punches 102 are formed. Must be held in the punch holder 103. However, when holding a plurality of punches 102 in the punch holder 103, the work of attaching and removing the punch 102 to and from the punch holder 103 becomes complicated. Therefore, having a plurality of comb blades arranged in a row and holding a comb-shaped punch with one comb blade corresponding to one recess in the punch holder, a plurality of recesses are formed with one comb-shaped punch. can do. FIG. 7 is a front view of a punch used in a conventional carrier tape manufacturing apparatus. The punch 201 shown in FIG. 7 has a comb shape in which five comb blades 202 are connected at a base 203. By holding the base 203 with a punch holder (not shown), it is easy to attach and remove the punch 201 from the punch holder.

特開平10−029662号公報Japanese Patent Laid-Open No. 10-029662

しかし、図7に示すパンチ201を用いて、基材の表面に複数の凹部を形成する場合、矢印Aの方向(基材の搬送方向に対してパンチ201が相対移動する方向)の先頭に位置する櫛刃202で一旦形成した凹部を、矢印Aの方向の最後尾に位置する櫛刃202で再度圧縮(ダブルパンチ)するときに、凹部の形状を崩す恐れがあった。図8は、従来のキャリアテープ製造装置のパンチ201を用いて、基材の表面に一旦形成した凹部を再度圧縮する様子を説明するための概略図である。図8に示すように、基材301の表面に、矢印Aの方向の先頭に位置する櫛刃202で一旦形成した凹部302aを、矢印Aの方向の最後尾に位置する櫛刃202aで再度圧縮するときに、最後尾に位置する櫛刃202aが凹部302aの一部303を削り、凹部302aの形状を崩す恐れがあった。   However, when a plurality of recesses are formed on the surface of the base material using the punch 201 shown in FIG. 7, it is positioned at the head in the direction of arrow A (the direction in which the punch 201 moves relative to the transport direction of the base material). When the concave portion once formed by the comb blade 202 is compressed again (double punching) by the comb blade 202 located at the end in the direction of the arrow A, there is a possibility that the shape of the concave portion is destroyed. FIG. 8 is a schematic view for explaining a state in which the concave portion once formed on the surface of the base material is compressed again by using the punch 201 of the conventional carrier tape manufacturing apparatus. As shown in FIG. 8, the concave portion 302a once formed on the surface of the base material 301 with the comb blade 202 positioned at the head in the direction of arrow A is compressed again with the comb blade 202a positioned at the tail end in the direction of arrow A. When doing so, the comb blade 202a located at the tail may scrape a part 303 of the recess 302a, and the shape of the recess 302a may be destroyed.

本発明は、斯かる事情に鑑みてなされたものであり、基材の搬送方向に対してパンチが相対移動する方向の先頭に位置する櫛刃で一旦形成した凹部を、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃で再度圧縮するときに、凹部の形状を崩す恐れの少ない櫛形のパンチを備えるキャリアテープ製造装置及びキャリアテープの製造方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and a recess once formed with a comb blade positioned at the top of the direction in which the punch moves relative to the conveyance direction of the substrate is formed in the conveyance direction of the substrate. To provide a carrier tape manufacturing apparatus and a method for manufacturing a carrier tape having a comb-shaped punch that is less likely to collapse the shape of a recess when compressed again with a comb blade positioned at the end in the direction in which the punch moves relatively. With the goal.

上記目的を達成するために第1発明に係るキャリアテープ製造装置は、搬送される帯状の基材を圧縮成形してキャリアテープを製造する装置であって、前記基材の一方の面に、電子部品を収納するための複数の凹部を形成するパンチを有する第1型と、前記基材を載置し、前記第1型と嵌合して前記基材を圧縮成形する第2型とを備え、前記パンチは、一列に並んだ複数の櫛刃を有し、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の面積を小さくしてある。   In order to achieve the above object, a carrier tape manufacturing apparatus according to a first aspect of the present invention is an apparatus for manufacturing a carrier tape by compression-molding a belt-shaped substrate to be transported, on one surface of the substrate. A first mold having a punch for forming a plurality of recesses for housing a component; and a second mold for mounting the base material and fitting the first mold to compress the base material. The punch has a plurality of comb blades arranged in a row, and the comb blade located at the tail end in the direction in which the punch moves relative to the transport direction of the base is more than the other comb blades. The area of the surface for compressing the base material is reduced.

第1発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、他の櫛刃より、基材を圧縮する面の面積を小さくしてあるので、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the first invention, the comb blade located at the end of the direction in which the punch moves relative to the conveyance direction of the base material has a smaller surface area for compressing the base material than the other comb blades. When the recess once formed with the comb blade located at the head is compressed again with the comb blade located at the tail, the comb blade located at the tail does not scrape a part of the recess and breaks the shape of the recess. There is little fear.

また、第2発明に係るキャリアテープ製造装置は、第1発明において、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の前記基材の搬送方向に対して前記パンチが相対移動する方向の幅を小さくしてある。   The carrier tape manufacturing apparatus according to a second aspect of the present invention is the carrier tape manufacturing apparatus according to the first aspect, wherein the comb blade located at the end of the direction in which the punch moves relative to the transport direction of the base material is the other comb blade. Thus, the width in the direction in which the punch moves relative to the transport direction of the base material on the surface for compressing the base material is reduced.

第2発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、他の櫛刃より、基材を圧縮する面の基材の搬送方向に対してパンチが相対移動する方向の幅を小さくしてあるので、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃が、基材の搬送方向に対してパンチが相対移動する方向において凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the second invention, the comb blade located at the tail end of the direction in which the punch moves relative to the transport direction of the base material is less than the other comb blades with respect to the transport direction of the base material on the surface that compresses the base material. Since the width in the direction in which the punch moves relatively is reduced, when the recess once formed with the comb blade located at the head is compressed again with the comb blade located at the tail, the comb blade located at the tail is In the direction in which the punch moves relative to the direction of conveyance of the base material, a part of the concave portion is not shaved and the shape of the concave portion is less likely to be lost.

また、第3発明に係るキャリアテープ製造装置は、第1又は第2発明において、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の前記基材の搬送方向に対して前記パンチが相対移動する方向と直交する方向の寸法を小さくしてある。   Further, the carrier tape manufacturing apparatus according to a third aspect of the present invention is the first or second aspect, wherein the comb blade located at the tail end in the direction in which the punch moves relative to the transport direction of the base material is The dimension in the direction orthogonal to the direction in which the punch moves relative to the conveyance direction of the substrate on the surface compressing the substrate is made smaller than the comb blade.

第3発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、他の櫛刃より、基材を圧縮する面の基材の搬送方向に対してパンチが相対移動する方向と直交する方向の寸法を小さくしてあるので、凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃が、先頭に位置する櫛刃で一旦形成した基材の搬送方向に対してパンチが相対移動する方向と直交する方向において凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In 3rd invention, the comb blade located in the tail of the direction which a punch moves relatively with respect to the conveyance direction of a base material with respect to the conveyance direction of the base material of the surface which compresses a base material from other comb blades. Since the dimensions in the direction perpendicular to the direction in which the punch moves relative to each other are reduced, when the concave portion is compressed again with the comb blade located at the tail, the comb blade located at the tail is the top comb. A part of the recess is not cut away in the direction perpendicular to the direction in which the punch moves relative to the conveying direction of the substrate once formed with the blade, and the shape of the recess is less likely to be lost.

上記目的を達成するために第4発明に係るキャリアテープ製造装置は、搬送される帯状の基材を圧縮成形してキャリアテープを製造する装置であって、前記基材の一方の面に、電子部品を収納するための複数の凹部を形成するパンチを有する第1型と、前記基材を載置し、前記第1型と嵌合して前記基材を圧縮成形する第2型とを備え、前記パンチは、一列に並んだ複数の櫛刃を有し、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、前記基材を圧縮する面の少なくとも一辺を面取りしてある。   In order to achieve the above object, a carrier tape manufacturing apparatus according to a fourth aspect of the present invention is an apparatus for manufacturing a carrier tape by compression-molding a belt-shaped substrate to be transported, on one surface of the substrate. A first mold having a punch for forming a plurality of recesses for housing a component; and a second mold for mounting the base material and fitting the first mold to compress the base material. The punch has a plurality of comb blades arranged in a line, and the comb blade located at the end of the direction in which the punch moves relative to the transport direction of the base material compresses the base material. At least one side of the surface is chamfered.

第4発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、基材を圧縮する面の少なくとも一辺を面取りしてあるので、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃の基材を圧縮する面の少なくとも一辺が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the fourth invention, the comb blade located at the end of the direction in which the punch moves relative to the conveyance direction of the base material is chamfered at least on one side of the surface for compressing the base material. When the recess once formed with the blade is compressed again with the comb blade located at the tail, at least one side of the surface for compressing the base material of the comb blade located at the tail does not scrape a part of the recess, There is little risk of breaking the shape of the recess.

また、第5発明に係るキャリアテープ製造装置は、第1乃至第4発明のいずれか一つにおいて、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃と、最後尾に位置する前記櫛刃に隣接する前記櫛刃との間の距離は、最後尾以外の位置において隣接する前記櫛刃の間の距離と同じである。   The carrier tape manufacturing apparatus according to a fifth aspect of the present invention is the carrier tape manufacturing apparatus according to any one of the first to fourth aspects of the present invention, wherein the comb is located at the end in the direction in which the punch moves relative to the transport direction of the substrate. The distance between the blade and the comb blade adjacent to the comb blade located at the tail is the same as the distance between the adjacent comb blades at positions other than the tail.

第5発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃と、最後尾に位置する櫛刃に隣接する櫛刃との間の距離は、最後尾以外の位置において隣接する櫛刃の間の距離と同じであるので、先頭に位置する櫛刃で一旦形成した凹部を最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃の側面が凹部の側壁面と当接するため、凹部の側壁面が傾斜して変形するのを防止することができる。   In the fifth invention, the distance between the comb blade located at the tail in the direction in which the punch moves relative to the conveyance direction of the substrate and the comb blade adjacent to the comb blade located at the tail is the last Since the distance between adjacent comb blades at the other positions is the same as the distance between the adjacent comb blades, when the recess once formed with the top comb blade is compressed again with the last comb blade, the last comb Since the side surface of the blade contacts the side wall surface of the recess, the side wall surface of the recess can be prevented from being inclined and deformed.

上記目的を達成するために第6発明に係るキャリアテープの製造方法は、搬送される帯状の基材を圧縮成形してキャリアテープを製造する方法であって、一列に並んだ複数の櫛刃で構成されるパンチを有する第1型と、前記基材を載置する第2型とを嵌合して、前記基材の一方の面に電子部品を収納するための複数の凹部を形成するにあたり、前記基材の搬送方向に対して前記パンチが相対移動する方向の先頭に位置する前記櫛刃で一旦形成した凹部を、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置し、先頭に位置する前記櫛刃に比べ前記基材を圧縮する面の面積が小さい前記櫛刃で再度圧縮する。   In order to achieve the above object, a carrier tape manufacturing method according to a sixth aspect of the invention is a method of manufacturing a carrier tape by compression molding a belt-like substrate to be conveyed, and a plurality of comb blades arranged in a row. In forming a plurality of recesses for housing electronic components on one surface of the base material by fitting a first mold having a punch configured and a second mold on which the base material is placed. The recess once formed by the comb blade located at the head of the direction in which the punch moves relative to the transport direction of the base material is the last in the direction in which the punch moves relative to the transport direction of the base material. It compresses again with the said comb blade which the area of the surface which compresses the said base material is small compared with the said comb blade located in a tail and the head.

第6発明では、一列に並んだ複数の櫛刃で構成されるパンチを有する第1型と、基材を載置する第2型とを嵌合して、基材の一方の面に電子部品を収納するための複数の凹部を形成するにあたり、基材の搬送方向に対してパンチが相対移動する方向の先頭に位置する櫛刃で一旦形成した凹部を、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置し、先頭に位置する櫛刃に比べ基材を圧縮する面の面積が小さい櫛刃で再度圧縮するので、最後尾に位置する櫛刃が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the sixth invention, a first mold having a punch composed of a plurality of comb blades arranged in a row and a second mold on which the substrate is placed are fitted, and an electronic component is formed on one surface of the substrate. In forming a plurality of recesses for storing the punch, a recess once formed by a comb blade positioned at the head in the direction in which the punch moves relative to the conveyance direction of the substrate is punched in the conveyance direction of the substrate. Is positioned at the end in the direction of relative movement and is compressed again with a comb blade that compresses the base material smaller than the tip of the comb blade at the top, so the comb blade located at the end is part of the recess. There is little risk of breaking the shape of the recess.

また、第7発明に係るキャリアテープ製造方法は、第6発明において、前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃と、最後尾に位置する前記櫛刃に隣接する前記櫛刃との間の距離は、最後尾以外の位置において隣接する前記櫛刃の間の距離と同じである。   The carrier tape manufacturing method according to a seventh aspect of the present invention is the sixth aspect of the invention, wherein the comb blade is located at the tail end in the direction in which the punch moves relative to the transport direction of the base material, and is located at the tail end. The distance between the comb blades adjacent to the comb blade is the same as the distance between the adjacent comb blades at a position other than the last.

第7発明では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃と、最後尾に位置する櫛刃に隣接する櫛刃との間の距離は、最後尾以外の位置において隣接する櫛刃の間の距離と同じであるので、先頭に位置する櫛刃で一旦形成した凹部を最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃の側面が凹部の側壁面と当接するため、凹部の側壁面が傾斜して変形するのを防止することができる。   In the seventh invention, the distance between the comb blade located at the tail in the direction in which the punch moves relative to the conveyance direction of the substrate and the comb blade adjacent to the comb blade located at the tail is the last Since the distance between adjacent comb blades at the other positions is the same as the distance between the adjacent comb blades, when the recess once formed with the top comb blade is compressed again with the last comb blade, the last comb Since the side surface of the blade contacts the side wall surface of the recess, the side wall surface of the recess can be prevented from being inclined and deformed.

本発明に係るキャリアテープ製造装置の構成では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、他の櫛刃より、基材を圧縮する面の面積を小さくしてあるので、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the configuration of the carrier tape manufacturing apparatus according to the present invention, the comb blade positioned at the tail end in the direction in which the punch moves relative to the transport direction of the base material has an area of a surface that compresses the base material from the other comb blades. Therefore, when the recess once formed with the comb blade located at the head is compressed again with the comb blade located at the tail, the comb blade located at the tail may scrape a part of the recess. And there is little risk of breaking the shape of the recess.

本発明に係るキャリアテープ製造装置の別の構成では、基材の搬送方向に対してパンチが相対移動する方向の最後尾に位置する櫛刃は、基材を圧縮する面の少なくとも一辺を面取りしてあるので、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、最後尾に位置する櫛刃の基材を圧縮する面の少なくとも一辺が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In another configuration of the carrier tape manufacturing apparatus according to the present invention, the comb blade located at the tail end in the direction in which the punch moves relative to the conveyance direction of the substrate chamfers at least one side of the surface that compresses the substrate. Therefore, when the concave portion once formed with the comb blade located at the head is compressed again with the comb blade located at the tail, at least one side of the surface for compressing the base material of the comb blade located at the tail is a concave portion. There is little fear of breaking the shape of the concave portion.

本発明に係るキャリアテープの製造方法では、一列に並んだ複数の櫛刃で構成されるパンチを有する第1型と、基材を載置する第2型とを嵌合して、基材の一方の面に電子部品を収納するための複数の凹部を形成するにあたり、基材の搬送方向に対してパンチが相対移動する方向の先頭に位置する櫛刃で一旦形成した凹部を、パンチが相対移動する方向の最後尾に位置し、先頭に位置する櫛刃に比べ基材を圧縮する面の面積が小さい櫛刃で再度圧縮するので、最後尾に位置する櫛刃が凹部の一部を削ることがなく、凹部の形状を崩す恐れが少ない。   In the method for manufacturing a carrier tape according to the present invention, a first mold having a punch composed of a plurality of comb blades arranged in a row and a second mold on which the substrate is placed are fitted, In forming a plurality of recesses for storing electronic components on one surface, the punch is formed with a recess once formed by a comb blade positioned at the head in the direction in which the punch moves relative to the conveyance direction of the substrate. Since it is compressed again with a comb blade that is located at the end of the moving direction and has a smaller area for compressing the base material than the comb blade at the beginning, the comb blade located at the end cuts a part of the recess. And there is little risk of breaking the shape of the recess.

本発明の実施の形態1に係るキャリアテープ製造装置の上型及び下型を側面方向から見たときの断面図である。It is sectional drawing when the upper mold | type and lower mold | type of the carrier tape manufacturing apparatus which concern on Embodiment 1 of this invention are seen from the side surface direction. 本発明の実施の形態1に係るキャリアテープ製造装置に用いるパンチの正面図である。It is a front view of the punch used for the carrier tape manufacturing apparatus which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るキャリアテープ製造装置のパンチを用いて、基材の表面に一旦形成した凹部を再度圧縮する様子を説明するための概略図である。It is the schematic for demonstrating a mode that the recessed part once formed in the surface of a base material is compressed again using the punch of the carrier tape manufacturing apparatus which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るキャリアテープ製造装置に用いる別のパンチの正面図である。It is a front view of another punch used for the carrier tape manufacturing apparatus concerning Embodiment 1 of the present invention. 本発明の実施の形態2に係るキャリアテープ製造装置に用いるパンチの正面図である。It is a front view of the punch used for the carrier tape manufacturing apparatus which concerns on Embodiment 2 of this invention. 従来のキャリアテープ製造装置の上型及び下型を正面から見たときの断面図である。It is sectional drawing when the upper mold | type and the lower mold | type of the conventional carrier tape manufacturing apparatus are seen from the front. 従来のキャリアテープ製造装置に用いるパンチの正面図である。It is a front view of the punch used for the conventional carrier tape manufacturing apparatus. 従来のキャリアテープ製造装置のパンチを用いて、基材の表面に一旦形成した凹部を再度圧縮する様子を説明するための概略図である。It is the schematic for demonstrating a mode that the recessed part once formed in the surface of a base material is compressed again using the punch of the conventional carrier tape manufacturing apparatus.

以下、本発明の実施の形態について、図面を参照しながら詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(実施の形態1)
図1は、本発明の実施の形態1に係るキャリアテープ製造装置の上型及び下型を側面方向から見たときの断面図である。図1に示すキャリアテープ製造装置1は、上型(第1型)2と、上型2と嵌合して基材3を圧縮成形する下型(第2型)4とを備えている。上型2は、帯状の基材3の表面(一方の面)に、電子部品を収納するための複数の凹部31を形成するパンチ21、該パンチ21を保持するパンチホルダ22、スプリング23を介してパンチホルダ22に接続されたストリッパプレート24を有している。帯状の基材3は図1の紙面に対して垂直方向に所定ピッチで搬送され、パンチ21が搬送された基材3を圧縮成形することにより凹部31が形成される。ストリッパプレート24は、パンチ21で基材3を圧縮した後、基材3からパンチ21を引き抜くときに基材3が移動しないように押さえる部材である。また、上型2には、下型4と嵌合したときの上型2の下死点を安定させ、パンチ21の基材3への侵入量を決定するストロークエンドブロック25が設けられている。なお、ストロークエンドブロック25は、上型2に設ける場合に限定されるものではなく、下型4に設けても良い。
(Embodiment 1)
FIG. 1 is a cross-sectional view of an upper mold and a lower mold of a carrier tape manufacturing apparatus according to Embodiment 1 of the present invention when viewed from the side. The carrier tape manufacturing apparatus 1 shown in FIG. 1 includes an upper mold (first mold) 2 and a lower mold (second mold) 4 that is fitted to the upper mold 2 and compresses and molds the base material 3. The upper die 2 has punches 21 that form a plurality of recesses 31 for housing electronic components on the surface (one surface) of the belt-like base material 3, punch holders 22 that hold the punches 21, and springs 23. And a stripper plate 24 connected to the punch holder 22. The belt-like base material 3 is conveyed at a predetermined pitch in a direction perpendicular to the paper surface of FIG. 1, and the concave portion 31 is formed by compression molding the base material 3 on which the punch 21 is conveyed. The stripper plate 24 is a member that holds the base material 3 so as not to move when the punch 21 is pulled out from the base material 3 after the base material 3 is compressed by the punch 21. The upper die 2 is provided with a stroke end block 25 that stabilizes the bottom dead center of the upper die 2 when fitted to the lower die 4 and determines the amount of penetration of the punch 21 into the base material 3. . The stroke end block 25 is not limited to being provided on the upper die 2 and may be provided on the lower die 4.

下型4は、基材3を載置するダイプレート41を有している。ダイプレート41は、基材3を載置する面に溝42を有している。なお、パンチ21及びダイプレート41の材質は、例えば超硬合金である。   The lower mold 4 has a die plate 41 on which the substrate 3 is placed. The die plate 41 has a groove 42 on the surface on which the substrate 3 is placed. The material of the punch 21 and the die plate 41 is, for example, a cemented carbide.

図2は、本発明の実施の形態1に係るキャリアテープ製造装置1に用いるパンチ21の正面図である。図2に示すパンチ21は、五本の櫛刃26が基部27で連なる櫛形である。なお、パンチ21は、櫛刃(櫛状の刃)26及び基部27が一体として形成されている。基部27をパンチホルダ22で保持することで、パンチ21を上型2に取り付けることができる。なお、上型2は、一列に並んだ複数の櫛刃26を有するパンチ21を、複数並べてパンチホルダ22で保持した構成であっても良い。矢印Aの方向(基材3の搬送方向に対してパンチ21が相対移動する方向)の最後尾に位置する櫛刃26eは、他の櫛刃26(26a〜26d)より、基材3を圧縮する面の面積を小さくしてある。特に、櫛刃26eは、他の櫛刃26より、基材3を圧縮する面の矢印Aの方向の幅α(<幅β)を小さくしてある。   FIG. 2 is a front view of the punch 21 used in the carrier tape manufacturing apparatus 1 according to Embodiment 1 of the present invention. The punch 21 shown in FIG. 2 has a comb shape in which five comb blades 26 are connected at a base 27. The punch 21 has a comb blade (comb blade) 26 and a base 27 formed integrally. The punch 21 can be attached to the upper mold 2 by holding the base 27 with the punch holder 22. The upper mold 2 may have a configuration in which a plurality of punches 21 each having a plurality of comb blades 26 arranged in a line are held by a punch holder 22. The comb blade 26e located at the end of the direction of arrow A (the direction in which the punch 21 moves relative to the conveyance direction of the substrate 3) compresses the substrate 3 from the other comb blades 26 (26a to 26d). The area of the surface is reduced. In particular, the comb blade 26e is smaller in width α (<width β) in the direction of arrow A on the surface on which the base material 3 is compressed than the other comb blades 26.

図3は、本発明の実施の形態1に係るキャリアテープ製造装置1のパンチ21を用いて、基材3の表面に一旦形成した凹部31を再度圧縮する様子を説明するための概略図である。図3に示すように、矢印Aの方向(基材3の搬送方向に対してパンチ21が相対移動する方向)の先頭に位置する櫛刃26で一旦形成した凹部31aを、矢印Aの方向の最後尾に位置する櫛刃26eで再度圧縮(ダブルパンチ)するとき、最後尾に位置する櫛刃26eは、他の櫛刃26より、基材3を圧縮する面の面積を小さくしてあるので、最後尾に位置する櫛刃26eが凹部31aの一部を削ることがなく、凹部31aの形状を崩す恐れが少ない。特に、櫛刃26eは、他の櫛刃26より、基材3を圧縮する面の矢印Aの方向の幅α(<幅β)を小さくしてあるので、先頭に位置する櫛刃26aで一旦形成した凹部31aを、最後尾に位置する櫛刃26eで再度圧縮するときに、最後尾に位置する櫛刃26eが、矢印Aの方向において凹部31aの一部を削ることがなく、凹部31aの形状を崩す恐れが少ない。ここで、櫛刃26で基材3を再度圧縮する場合には、一旦形成した凹部31に櫛刃26が嵌合する場合も含まれる。   FIG. 3 is a schematic diagram for explaining how the concave portion 31 once formed on the surface of the base material 3 is compressed again using the punch 21 of the carrier tape manufacturing apparatus 1 according to Embodiment 1 of the present invention. . As shown in FIG. 3, the recess 31 a once formed by the comb blade 26 positioned at the head in the direction of the arrow A (the direction in which the punch 21 moves relative to the conveyance direction of the base material 3) is formed in the direction of the arrow A. When recompressing (double punching) with the comb blade 26e located at the tail, the comb blade 26e located at the tail has a smaller area for compressing the substrate 3 than the other comb blades 26. The comb blade 26e located at the end does not cut a part of the recess 31a, and there is little possibility of breaking the shape of the recess 31a. In particular, since the comb blade 26e has a smaller width α (<width β) in the direction of the arrow A of the surface on which the substrate 3 is compressed than the other comb blades 26, the comb blade 26a located at the head temporarily When the formed recess 31a is compressed again by the comb blade 26e positioned at the tail, the comb blade 26e positioned at the tail does not cut a part of the recess 31a in the direction of arrow A, and There is little risk of breaking the shape. Here, when the base material 3 is compressed again with the comb blade 26, the case where the comb blade 26 is fitted into the recessed portion 31 once formed is included.

また、矢印Aの方向の最後尾に位置する櫛刃26eと、最後尾に位置する櫛刃26eに隣接する櫛刃26(図2に示す櫛刃26d)との間の距離γは、最後尾以外の位置において隣接する櫛刃(例えば、図2に示す櫛刃26b、26c)の間の距離γ’と同じである。そのため、矢印Aの方向の先頭に位置する櫛刃26aで一旦形成した凹部31aを、矢印Aの方向の最後尾に位置する櫛刃26eで再度圧縮するときに、最後尾に位置する櫛刃26eの矢印Aの方向側の面が、凹部31aの側壁面と当接するため、凹部31aの側壁面が矢印Aの方向の反対方向に倒れるのを防止することができる。   Further, the distance γ between the comb blade 26e located at the tail end in the direction of the arrow A and the comb blade 26e adjacent to the comb blade 26e located at the tail end (comb blade 26d shown in FIG. 2) is the last tail. It is the same as the distance γ ′ between adjacent comb blades (for example, the comb blades 26b and 26c shown in FIG. 2) at positions other than. Therefore, when the recess 31a once formed by the comb blade 26a positioned at the head in the direction of the arrow A is compressed again by the comb blade 26e positioned at the end in the direction of the arrow A, the comb blade 26e positioned at the end Since the surface in the direction of arrow A contacts the side wall surface of the recess 31a, the side wall surface of the recess 31a can be prevented from falling in the direction opposite to the direction of arrow A.

最後尾に位置する櫛刃26eは、矢印Aの方向の幅αが、他の櫛刃26の幅βと同じであっても、矢印Aの方向と直交する方向の寸法が、他の櫛刃26の矢印Aの方向と直交する方向の寸法より小さければ、先頭に位置する櫛刃26aで一旦形成した凹部31aを、最後尾に位置する櫛刃26eで再度圧縮するときに、最後尾に位置する櫛刃26eが、矢印Aの方向と直交する方向において凹部31aの一部を削ることがなく、凹部31aの形状を崩す恐れが少ない。また、最後尾に位置する櫛刃26eは、矢印Aの方向の幅αが、他の櫛刃26の矢印Aの方向の幅βより小さく、矢印Aの方向と直交する方向の寸法が、他の櫛刃26の矢印Aの方向と直交する方向の寸法より小さくしてあっても良い。さらに、櫛刃26eの矢印Aの方向の幅αは、櫛刃26eの長さ方向において一定である場合に限定されるものではない。図4は、本発明の実施の形態1に係るキャリアテープ製造装置1に用いる別のパンチ21aの正面図である。図4に示す櫛刃26eは、矢印Aの方向の幅が、基材3を圧縮する面から櫛刃26の根元まで次第に大きくなる。   The comb blade 26e located at the rear end has a dimension in a direction perpendicular to the direction of the arrow A even if the width α in the direction of the arrow A is the same as the width β of the other comb blade 26. If it is smaller than the dimension in the direction perpendicular to the direction of the arrow A of 26, the concave portion 31a once formed by the comb blade 26a positioned at the head is positioned at the tail when compressed again by the comb blade 26e positioned at the tail. The comb blade 26e to be cut does not cut a part of the recess 31a in the direction orthogonal to the direction of the arrow A, and the shape of the recess 31a is less likely to be lost. Further, the comb blade 26e located at the end has a width α in the direction of the arrow A smaller than the width β of the other comb blade 26 in the direction of the arrow A, and the dimension in the direction orthogonal to the direction of the arrow A is the other. The size of the comb blade 26 may be smaller than the dimension in the direction orthogonal to the direction of the arrow A. Further, the width α of the comb blade 26e in the direction of the arrow A is not limited to a case where the width α is constant in the length direction of the comb blade 26e. FIG. 4 is a front view of another punch 21a used in the carrier tape manufacturing apparatus 1 according to Embodiment 1 of the present invention. The comb blade 26 e shown in FIG. 4 gradually increases in width in the direction of arrow A from the surface for compressing the base material 3 to the root of the comb blade 26.

パンチ21の寸法の具体例を示す。他の櫛刃26は、基材3を圧縮する面における矢印Aの方向の幅βが0.59mm、矢印Aの方向と直交する方向の寸法が1.10mmである。最後尾に位置する櫛刃26eは、基材3を圧縮する面における矢印Aの方向の幅αが0.49mm、矢印Aの方向と直交する方向の寸法が1.10mmである。また、櫛刃26の長さ(基材3を圧縮する面から櫛刃26の根元までの長さ)は、5.00mmである。   The specific example of the dimension of the punch 21 is shown. The other comb blade 26 has a width β of 0.59 mm in the direction of the arrow A on the surface for compressing the substrate 3 and a dimension in the direction orthogonal to the direction of the arrow A of 1.10 mm. The comb blade 26e located at the end has a width α in the direction of arrow A on the surface for compressing the base material 3 of 0.49 mm, and a dimension in a direction orthogonal to the direction of arrow A is 1.10 mm. Moreover, the length of the comb blade 26 (the length from the surface which compresses the base material 3 to the root of the comb blade 26) is 5.00 mm.

以上のように、本発明の実施の形態1に係るキャリアテープ製造装置1は、矢印Aの方向(基材3の搬送方向に対してパンチ21が相対移動する方向)の最後尾に位置する櫛刃26eは、他の櫛刃26より、基材3を圧縮する面の面積を小さくしてあるので、先頭に位置する櫛刃26aで一旦形成した凹部31aを、最後尾に位置する櫛刃26eで再度圧縮するときに、最後尾に位置する櫛刃26eが凹部31aの一部を削ることがなく、凹部31aの形状を崩す恐れが少ない。なお、図3に示すように最後尾に位置する櫛刃26eの一つの側面が凹部31aと当接しない場合に限定されるものではなく、他の側面が凹部31aと当接しない場合であっても良い。   As described above, the carrier tape manufacturing apparatus 1 according to Embodiment 1 of the present invention has the comb positioned at the end in the direction of arrow A (the direction in which the punch 21 moves relative to the conveyance direction of the base material 3). Since the blade 26e has a smaller surface area for compressing the substrate 3 than the other comb blades 26, the recess 31a once formed by the comb blade 26a located at the head is the comb blade 26e located at the tail. When the compression is performed again, the comb blade 26e located at the end does not cut a part of the recess 31a, and the shape of the recess 31a is less likely to be lost. In addition, as shown in FIG. 3, it is not limited to the case where one side surface of the comb blade 26e located at the end does not contact the recess 31a, and the other side surface does not contact the recess 31a. Also good.

(実施の形態2)
本発明の実施の形態2に係るキャリアテープ製造装置1に用いるパンチは、最後尾に位置する櫛刃の矢印Aの方向の幅、又は矢印Aの方向と直交する方向の寸法を変更することなく、先頭に位置する櫛刃で一旦形成した凹部を、最後尾に位置する櫛刃で再度圧縮するときに、凹部の形状を崩す恐れを少なくすることができる構成について説明する。図5は、本発明の実施の形態2に係るキャリアテープ製造装置1に用いるパンチの正面図である。なお、パンチ51以外のキャリアテープ製造装置1の構成は、実施の形態1に係るキャリアテープ製造装置1の構成と同じであるため、詳細な説明は省略する。
(Embodiment 2)
The punch used in the carrier tape manufacturing apparatus 1 according to Embodiment 2 of the present invention does not change the width in the direction of the arrow A of the comb blade located at the end or the dimension in the direction orthogonal to the direction of the arrow A. Next, a description will be given of a configuration that can reduce the risk of breaking the shape of the recess when the recess once formed with the comb blade positioned at the top is compressed again with the comb blade positioned at the tail. FIG. 5 is a front view of a punch used in the carrier tape manufacturing apparatus 1 according to Embodiment 2 of the present invention. Since the configuration of the carrier tape manufacturing apparatus 1 other than the punch 51 is the same as the configuration of the carrier tape manufacturing apparatus 1 according to the first embodiment, detailed description thereof is omitted.

図5に示すパンチ51は、五本の櫛刃52が基部53で連なる櫛形である。なお、パンチ51は、櫛刃52及び基部53が一体として形成されている。基部53をパンチホルダ22で保持することで、パンチ51を上型2に取り付けることができる。なお、上型2は、一列に並んだ複数の櫛刃52を有するパンチ51を、複数並べてパンチホルダ22で保持した構成であっても良い。矢印Aの方向(基材3の搬送方向に対してパンチ51が相対移動する方向)の最後尾に位置する櫛刃52eは、基材3を圧縮する面の一辺54を面取りしてある。そのため、先頭に位置する櫛刃52aで一旦形成した凹部31を、最後尾に位置する櫛刃52eで再度圧縮するときに、最後尾に位置する櫛刃52eの基材3を圧縮する面の少なくとも一辺が凹部31の一部を削ることがなく、凹部31の形状を崩す恐れが少ない。   The punch 51 shown in FIG. 5 has a comb shape in which five comb blades 52 are continuous at a base 53. The punch 51 has a comb blade 52 and a base 53 formed integrally. The punch 51 can be attached to the upper die 2 by holding the base 53 with the punch holder 22. The upper mold 2 may have a configuration in which a plurality of punches 51 each having a plurality of comb blades 52 arranged in a line are held by the punch holder 22. A comb blade 52e located at the end of the direction of arrow A (the direction in which the punch 51 moves relative to the conveyance direction of the substrate 3) chamfers one side 54 of the surface on which the substrate 3 is compressed. Therefore, when the recess 31 once formed with the comb blade 52a positioned at the head is compressed again with the comb blade 52e positioned at the tail, at least the surface of the base 3 of the comb blade 52e positioned at the tail is compressed. One side does not scrape a part of the concave portion 31, and there is little risk of breaking the shape of the concave portion 31.

また、矢印Aの方向の最後尾に位置する櫛刃52eと、最後尾に位置する櫛刃52eに隣接する櫛刃52(図5に示す櫛刃52d)との間の距離γは、最後尾以外の位置において隣接する櫛刃(例えば、図5に示す櫛刃52b、52c)の間の距離γ’と同じである。そのため、矢印Aの方向の先頭に位置する櫛刃52aで一旦形成した凹部31aを、矢印Aの方向の最後尾に位置する櫛刃52eで再度圧縮するときに、最後尾に位置する櫛刃52eの矢印Aの方向側の面が、凹部31aの側壁面と当接するため、凹部31aの側壁面が矢印Aの方向の反対方向に倒れるのを防止することができる。   Further, the distance γ between the comb blade 52e located at the tail in the direction of arrow A and the comb blade 52e adjacent to the comb blade 52e located at the tail (comb blade 52d shown in FIG. 5) It is the same as the distance γ ′ between adjacent comb blades (for example, comb blades 52b and 52c shown in FIG. 5) at positions other than. Therefore, when the concave portion 31a once formed by the comb blade 52a positioned at the head in the direction of the arrow A is compressed again by the comb blade 52e positioned at the tail in the direction of the arrow A, the comb blade 52e positioned at the rearmost position. Since the surface in the direction of arrow A contacts the side wall surface of the recess 31a, the side wall surface of the recess 31a can be prevented from falling in the direction opposite to the direction of arrow A.

なお、図5に示す最後尾に位置する櫛刃52eは、基材3を圧縮する面の一辺54を面取りしてある。しかし、面取りするのは、基材3を圧縮する面の一辺54に限定されるものではなく、基材3を圧縮する面の他の辺、又は基材3を圧縮する面の全ての辺であっても良い。   5 is chamfered on one side 54 of the surface for compressing the base material 3. However, chamfering is not limited to one side 54 of the surface that compresses the base material 3, but the other side of the surface that compresses the base material 3 or all the sides of the surface that compresses the base material 3. There may be.

以上のように、本発明の実施の形態2に係るキャリアテープ製造装置1の構成では、矢印Aの方向の最後尾に位置する櫛刃52eは、基材3を圧縮する面の少なくとも一辺を面取りしてあるので、先頭に位置する櫛刃52aで一旦形成した凹部31を、最後尾に位置する櫛刃52eで再度圧縮するときに、最後尾に位置する櫛刃52eの基材3を圧縮する面の少なくとも一辺が凹部の一部を削ることがなく、凹部31の形状を崩す恐れが少ない。   As described above, in the configuration of the carrier tape manufacturing apparatus 1 according to Embodiment 2 of the present invention, the comb blade 52e located at the end in the direction of the arrow A is chamfered on at least one side of the surface compressing the base material 3. Therefore, when the concave portion 31 once formed by the comb blade 52a located at the head is compressed again by the comb blade 52e located at the tail, the base material 3 of the comb blade 52e located at the tail is compressed. At least one side of the surface does not cut a part of the recess, and there is little risk of breaking the shape of the recess 31.

1 キャリアテープ製造装置
2 上型(第1型)
3 基材
4 下型(第2型)
21、21a、51 パンチ
22 パンチホルダ
23 スプリング
24 ストリッパプレート
25 ストロークエンドブロック
26、52 櫛刃
27、53 基部
31 凹部
41 ダイプレート
42 溝
1 Carrier tape manufacturing equipment 2 Upper mold (first mold)
3 Substrate 4 Lower mold (second mold)
21, 21a, 51 Punch 22 Punch holder 23 Spring 24 Stripper plate 25 Stroke end block 26, 52 Comb blade 27, 53 Base 31 Recess 41 Die plate 42 Groove

Claims (7)

搬送される帯状の基材を圧縮成形してキャリアテープを製造する装置であって、
前記基材の一方の面に、電子部品を収納するための複数の凹部を形成するパンチを有する第1型と、
前記基材を載置し、前記第1型と嵌合して前記基材を圧縮成形する第2型と
を備え、
前記パンチは、一列に並んだ複数の櫛刃を有し、
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の面積を小さくしてあることを特徴とするキャリアテープ製造装置。
An apparatus for producing a carrier tape by compression-molding a belt-shaped substrate to be conveyed,
A first mold having a punch for forming a plurality of recesses for housing electronic components on one surface of the substrate;
A second mold for mounting the base material, and for compression-molding the base material by fitting with the first mold;
The punch has a plurality of comb blades arranged in a row,
The comb blade located at the end of the direction in which the punch moves relative to the transport direction of the base material has a smaller area for compressing the base material than the other comb blades. A carrier tape manufacturing apparatus.
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の前記基材の搬送方向に対して前記パンチが相対移動する方向の幅を小さくしてあることを特徴とする請求項1に記載のキャリアテープ製造装置。   The comb blade positioned at the tail end of the direction in which the punch moves relative to the transport direction of the base material is more than the other comb blades with respect to the transport direction of the base material on the surface compressing the base material. The carrier tape manufacturing apparatus according to claim 1, wherein a width in a direction in which the punch relatively moves is reduced. 前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、他の前記櫛刃より、前記基材を圧縮する面の前記基材の搬送方向に対して前記パンチが相対移動する方向と直交する方向の寸法を小さくしてあることを特徴とする請求項1又は2に記載のキャリアテープ製造装置。   The comb blade positioned at the tail end of the direction in which the punch moves relative to the transport direction of the base material is more than the other comb blades with respect to the transport direction of the base material on the surface compressing the base material. 3. The carrier tape manufacturing apparatus according to claim 1, wherein a dimension in a direction perpendicular to a direction in which the punch moves relatively is reduced. 搬送される帯状の基材を圧縮成形してキャリアテープを製造する装置であって、
前記基材の一方の面に、電子部品を収納するための複数の凹部を形成するパンチを有する第1型と、
前記基材を載置し、前記第1型と嵌合して前記基材を圧縮成形する第2型と
を備え、
前記パンチは、一列に並んだ複数の櫛刃を有し、
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃は、前記基材を圧縮する面の少なくとも一辺を面取りしてあることを特徴とするキャリアテープ製造装置。
An apparatus for producing a carrier tape by compression-molding a belt-shaped substrate to be conveyed,
A first mold having a punch for forming a plurality of recesses for housing electronic components on one surface of the substrate;
A second mold for mounting the base material, and for compression-molding the base material by fitting with the first mold;
The punch has a plurality of comb blades arranged in a row,
The carrier tape manufacturing, wherein the comb blade located at the end of the direction in which the punch moves relative to the transport direction of the base material is chamfered on at least one side of the surface for compressing the base material. apparatus.
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃と、最後尾に位置する前記櫛刃に隣接する前記櫛刃との間の距離は、最後尾以外の位置において隣接する前記櫛刃の間の距離と同じであることを特徴とする請求項1乃至4のいずれか一項に記載のキャリアテープ製造装置。   The distance between the comb blade located at the end of the direction in which the punch moves relative to the conveyance direction of the base material and the comb blade adjacent to the comb blade located at the end is the last The carrier tape manufacturing apparatus according to any one of claims 1 to 4, wherein the distance between the adjacent comb blades at a position other than is the same as the distance between the adjacent comb blades. 搬送される帯状の基材を圧縮成形してキャリアテープを製造する方法であって、
一列に並んだ複数の櫛刃で構成されるパンチを有する第1型と、前記基材を載置する第2型とを嵌合して、前記基材の一方の面に電子部品を収納するための複数の凹部を形成するにあたり、
前記基材の搬送方向に対して前記パンチが相対移動する方向の先頭に位置する前記櫛刃で一旦形成した凹部を、
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置し、先頭に位置する前記櫛刃に比べ前記基材を圧縮する面の面積が小さい前記櫛刃で再度圧縮することを特徴とするキャリアテープの製造方法。
A method for producing a carrier tape by compression molding a belt-shaped substrate to be conveyed,
A first mold having a punch composed of a plurality of comb blades arranged in a row and a second mold on which the substrate is placed are fitted, and an electronic component is housed on one surface of the substrate. In forming a plurality of recesses for
A recess once formed with the comb blade located at the head in the direction in which the punch moves relative to the conveyance direction of the base material,
The punch is positioned at the end in the direction in which the punch moves relative to the conveyance direction of the substrate, and is compressed again with the comb blade having a smaller area for compressing the substrate than the comb blade located at the beginning. A method for producing a carrier tape.
前記基材の搬送方向に対して前記パンチが相対移動する方向の最後尾に位置する前記櫛刃と、最後尾に位置する前記櫛刃に隣接する前記櫛刃との間の距離は、最後尾以外の位置において隣接する前記櫛刃の間の距離と同じであることを特徴とする請求項6に記載のキャリアテープの製造方法。   The distance between the comb blade located at the end of the direction in which the punch moves relative to the conveyance direction of the base material and the comb blade adjacent to the comb blade located at the end is the last The manufacturing method of the carrier tape according to claim 6, wherein the distance between the adjacent comb blades at a position other than is the same.
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