JP2012019107A - 貫通電極付きガラス基板の製造方法及び電子部品の製造方法 - Google Patents
貫通電極付きガラス基板の製造方法及び電子部品の製造方法 Download PDFInfo
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- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
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Abstract
【解決手段】板状ガラス1が切断分離される最小領域を単位セルとして、この単位セルに複数の貫通孔4を穿設して有効単位セルEUを形成するとともに、この有効単位セルEUが形成される領域に貫通孔を形成しないダミー単位セルDUを分散させる貫通孔形成工程S1と、電極部材6を貫通孔4に挿入する電極挿入工程S2と、板状ガラス1をその軟化点よりも高い温度に加熱して、板状ガラス1と電極部材6とを溶着させる溶着工程S3と、板状ガラス1の両面を電極部材6とともに研削し、複数の電極部材6を前記板状ガラス1の両面に露出させ、互いに電気的に分離する複数の貫通電極7とする研削工程S4と、を備える。
【選択図】図1
Description
こととした。
図3は、本発明の第一実施形態に係るガラス基板の製造方法を説明するための図である。以下、図面に沿って説明する。まず、貫通孔形成工程S1を説明する。貫通孔形成工程S1は、ガラス準備工程S1aと、凹部形成工程S1bと、貫通工程S1cを備えている。ガラス準備工程S1aにおいて、図3(a)に示すように板状ガラス1を用意する。板状ガラス1はソーダ石灰ガラスを使用した。次に、凹部形成工程S1bにおいて、図3(b)に示すように、表面に凸部を形成した受型12と表面が平坦な加圧型13との間に板状ガラス1を挟み、加圧型13により押圧しながら板状ガラス1を軟化点以上の温度に加熱する。受型12及び加圧型13はガラスに対する離型性に優れたカーボン材料を使用した。
図4は、本発明の第二実施形態に係る貫通電極付きガラス基板の製造方法を表し、貫通孔形成工程S1において形成する有効単位セルEUとダミー単位セルDUのレイアウトを示す。ガラス基板3の製造工程は第一実施形態と同じなので説明を省略する。
図5は、本発明の第三実施形態に係る貫通電極付きガラス基板の製造方法を表し、貫通孔形成工程S1において形成する有効単位セルEUとダミー単位セルDUの他のレイアウトを示す。第二実施形態と異なるのは、ダミー単位セルDUを有効単位セルEUの形成領域に均等に分散させることに代えて、分布を持たせた点である。ガラス基板3の製造工程は第一実施形態と同じなので説明を省略する。
図6は、本発明の第四実施形態に係る貫通電極付きガラス基板の製造方法を表し、貫通孔形成工程S1において形成する有効単位セルEUとダミー単位セルDUの他のレイアウトを示す。第二及び第三実施形態と異なるのは、有効単位セルEUを形成した領域を4分割し、板状ガラス1の中央部に十字状の単位セルUを構成しない領域、又は十字状に連続するダミー単位セルDUを形成した点である。ガラス基板3の製造工程は第一実施形態と同じなので説明を省略する。
図7は、本発明の第五実施形態に係る電子部品の製造方法を表す工程図である。ガラス基板に実装する電子部品として圧電振動子を用いた例を示す。図8は、貫通電極7が形成されたガラス基板3に圧電振動片18を実装した状態を表す断面模式図であり、図9は完成した圧電振動子20の断面模式図である。本第五実施形態はベース基板形成工程S40、リッド基板形成工程S20、及び圧電振動片作成工程S30を備えている。以下、順に説明する。
3 ガラス基板
4 貫通孔
6 電極部材
7 貫通電極
8 切断ライン
9、13 加圧型
10、12 受型
11 凹部
EU 有効単位セル
DU ダミー単位セル
Claims (8)
- 板状ガラスが切断分離される最小領域を単位セルとして、前記単位セルに複数の貫通孔を穿設して有効単位セルを形成するとともに、前記有効単位セルが形成される領域に貫通孔を形成しないダミー単位セルを分散させる貫通孔形成工程と、
電極部材を前記貫通孔に挿入する電極挿入工程と、
前記板状ガラスを前記板状ガラスの軟化点よりも高い温度に加熱して、前記板状ガラスと前記電極部材とを溶着させる溶着工程と、
前記板状ガラスの両面を前記電極部材とともに研削し、前記複数の電極部材を前記板状ガラスの両面に露出させ、互いに電気的に分離する複数の貫通電極とする研削工程と、を備える貫通電極付きガラス基板の製造方法。 - 前記貫通孔形成工程は、
前記有効単位セルに対する前記ダミー単位セルの割合が4対1から20対1である請求項1に記載の貫通電極付きガラス基板の製造方法。 - 前記貫通孔形成工程は、
前記有効単位セルに対する前記ダミー単位セルの割合が、前記板状ガラスの中心部よりも周縁部の方が大きい請求項1又は2に記載の貫通電極付きガラス基板の製造方法。 - 前記電極挿入工程は、基台にピンが立設する電極部材の前記ピンを前記有効単位セルの貫通孔に挿入する請求項1〜3のいずれか一項に記載の貫通電極付きガラス基板の製造方法。
- 前記溶着工程において、前記ピンを挿入した前記ガラス基板を、受型と加圧型により挟持して加圧する請求項4に記載の貫通電極付きガラス基板の製造方法。
- 前記貫通孔形成工程は、
カーボン材料からなる受型と加圧型のいずれかの型に複数の凸部を設け、前記受型と前記加圧型の間に前記ガラス基板を挟持して加熱し、前記ガラス基板の一方の表面に複数の凹部を形成する凹部形成工程と、
前記ガラス基板の一方の表面とは反対側の他方の表面を研削し、前記複数の凹部を前記一方の表面から他方の表面に貫通させる貫通工程と、を備える請求項1〜5のいずれか一項に記載の貫通電極付きガラス基板の製造方法。 - 前記溶着工程の後に前記ガラス基板と前記電極部材とを冷却する冷却工程を含み、
前記冷却工程において、前記ガラス基板の歪点よりも50℃高い温度までの冷却速度よりも、歪点よりも50℃高い温度から歪点よりも50℃低い温度までの冷却速度を遅くする請求項1〜6のいずれか一項に記載の貫通電極付きガラス基板の製造方法。 - 前記請求項1〜7のいずれか一項に記載のガラス基板の製造方法に基づいてガラス基板を形成し、前記ガラス基板に電極を形成してベース基板とするベース基板形成工程と、
前記ベース基板に電子部品を実装する実装工程と、
前記電子部品を実装したベース基板にリッド基板を接合する接合工程を備える電子部品の製造方法。
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JP2010156171A JP5432077B2 (ja) | 2010-07-08 | 2010-07-08 | 貫通電極付きガラス基板の製造方法及び電子部品の製造方法 |
TW100122212A TWI527279B (zh) | 2010-07-08 | 2011-06-24 | A method of manufacturing a glass substrate with a through electrode, and a method of manufacturing the same |
US13/135,495 US8567052B2 (en) | 2010-07-08 | 2011-07-07 | Method of manufacturing through electrode-attached glass substrate and method of manufacturing electronic component |
KR1020110067289A KR101722268B1 (ko) | 2010-07-08 | 2011-07-07 | 관통 전극을 갖는 글래스 기판의 제조 방법 및 전자 부품의 제조 방법 |
EP11173337.4A EP2405470A3 (en) | 2010-07-08 | 2011-07-08 | Method of manufacturing through electrode-attached glass substrate and method of manufacturing electronic component |
CN201110197152.1A CN102332885B (zh) | 2010-07-08 | 2011-07-08 | 带贯通电极的玻璃基板的制造方法及电子部件的制造方法 |
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CN103745966A (zh) * | 2014-01-23 | 2014-04-23 | 无锡江南计算技术研究所 | 封装基板表层铜柱电镀的辅助图形结构 |
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JP2012169376A (ja) * | 2011-02-10 | 2012-09-06 | Seiko Instruments Inc | 陽極接合装置、パッケージ製造方法、圧電振動子、発振器、電子機器および電波時計 |
US9981844B2 (en) * | 2012-03-08 | 2018-05-29 | Infineon Technologies Ag | Method of manufacturing semiconductor device with glass pieces |
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EP2405470A3 (en) | 2014-02-26 |
CN102332885A (zh) | 2012-01-25 |
TWI527279B (zh) | 2016-03-21 |
KR101722268B1 (ko) | 2017-03-31 |
US8567052B2 (en) | 2013-10-29 |
JP5432077B2 (ja) | 2014-03-05 |
CN102332885B (zh) | 2015-09-30 |
KR20120005399A (ko) | 2012-01-16 |
TW201222905A (en) | 2012-06-01 |
EP2405470A2 (en) | 2012-01-11 |
US20120005893A1 (en) | 2012-01-12 |
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