JP2010538134A - 難燃性添加剤 - Google Patents
難燃性添加剤 Download PDFInfo
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- JP2010538134A JP2010538134A JP2010523473A JP2010523473A JP2010538134A JP 2010538134 A JP2010538134 A JP 2010538134A JP 2010523473 A JP2010523473 A JP 2010523473A JP 2010523473 A JP2010523473 A JP 2010523473A JP 2010538134 A JP2010538134 A JP 2010538134A
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- flame retardant
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 71
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 239000000654 additive Substances 0.000 title description 35
- 230000000996 additive effect Effects 0.000 title description 16
- 150000001875 compounds Chemical class 0.000 claims abstract description 72
- 238000002360 preparation method Methods 0.000 claims abstract description 71
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 54
- 239000003822 epoxy resin Substances 0.000 claims abstract description 53
- 239000003999 initiator Substances 0.000 claims abstract description 45
- 229920005989 resin Polymers 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 39
- 150000001450 anions Chemical class 0.000 claims abstract description 38
- 150000001768 cations Chemical class 0.000 claims abstract description 24
- -1 hexafluoroantimonate Chemical compound 0.000 claims description 91
- 229910018286 SbF 6 Inorganic materials 0.000 claims description 76
- 239000000203 mixture Substances 0.000 claims description 38
- 125000003118 aryl group Chemical group 0.000 claims description 31
- 230000005855 radiation Effects 0.000 claims description 28
- XWJBRBSPAODJER-UHFFFAOYSA-N 1,7-octadiene Chemical compound C=CCCCCC=C XWJBRBSPAODJER-UHFFFAOYSA-N 0.000 claims description 22
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 18
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000003446 ligand Substances 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 claims description 16
- 125000003342 alkenyl group Chemical group 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 13
- 238000001723 curing Methods 0.000 claims description 13
- 229920001187 thermosetting polymer Polymers 0.000 claims description 13
- 125000000304 alkynyl group Chemical group 0.000 claims description 12
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 12
- IZUPBVBPLAPZRR-UHFFFAOYSA-N pentachloro-phenol Natural products OC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl IZUPBVBPLAPZRR-UHFFFAOYSA-N 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- QGHDLJAZIIFENW-UHFFFAOYSA-N 4-[1,1,1,3,3,3-hexafluoro-2-(4-hydroxy-3-prop-2-enylphenyl)propan-2-yl]-2-prop-2-enylphenol Chemical group C1=C(CC=C)C(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C(CC=C)=C1 QGHDLJAZIIFENW-UHFFFAOYSA-N 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 9
- VFTFKUDGYRBSAL-UHFFFAOYSA-N 15-crown-5 Chemical compound C1COCCOCCOCCOCCO1 VFTFKUDGYRBSAL-UHFFFAOYSA-N 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 claims description 7
- 238000001029 thermal curing Methods 0.000 claims description 7
- VYXHVRARDIDEHS-UHFFFAOYSA-N 1,5-cyclooctadiene Chemical compound C1CC=CCCC=C1 VYXHVRARDIDEHS-UHFFFAOYSA-N 0.000 claims description 6
- 239000004912 1,5-cyclooctadiene Substances 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 125000002947 alkylene group Chemical group 0.000 claims description 6
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 claims description 5
- HFKJQIJFRMRSKM-UHFFFAOYSA-N [3,5-bis(trifluoromethyl)phenoxy]boronic acid Chemical compound OB(O)OC1=CC(C(F)(F)F)=CC(C(F)(F)F)=C1 HFKJQIJFRMRSKM-UHFFFAOYSA-N 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 5
- 125000005520 diaryliodonium group Chemical group 0.000 claims description 5
- 150000004761 hexafluorosilicates Chemical class 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 125000005409 triarylsulfonium group Chemical group 0.000 claims description 5
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 claims description 5
- YYGNTYWPHWGJRM-UHFFFAOYSA-N (6E,10E,14E,18E)-2,6,10,15,19,23-hexamethyltetracosa-2,6,10,14,18,22-hexaene Chemical compound CC(C)=CCCC(C)=CCCC(C)=CCCC=C(C)CCC=C(C)CCC=C(C)C YYGNTYWPHWGJRM-UHFFFAOYSA-N 0.000 claims description 4
- PRBHEGAFLDMLAL-UHFFFAOYSA-N 1,5-Hexadiene Natural products CC=CCC=C PRBHEGAFLDMLAL-UHFFFAOYSA-N 0.000 claims description 4
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 4
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 4
- BHEOSNUKNHRBNM-UHFFFAOYSA-N Tetramethylsqualene Natural products CC(=C)C(C)CCC(=C)C(C)CCC(C)=CCCC=C(C)CCC(C)C(=C)CCC(C)C(C)=C BHEOSNUKNHRBNM-UHFFFAOYSA-N 0.000 claims description 4
- 125000004450 alkenylene group Chemical group 0.000 claims description 4
- 125000000732 arylene group Chemical group 0.000 claims description 4
- 229910052794 bromium Inorganic materials 0.000 claims description 4
- 125000002993 cycloalkylene group Chemical group 0.000 claims description 4
- CHVJITGCYZJHLR-UHFFFAOYSA-N cyclohepta-1,3,5-triene Chemical compound C1C=CC=CC=C1 CHVJITGCYZJHLR-UHFFFAOYSA-N 0.000 claims description 4
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 claims description 4
- KDUIUFJBNGTBMD-VXMYFEMYSA-N cyclooctatetraene Chemical compound C1=C\C=C/C=C\C=C1 KDUIUFJBNGTBMD-VXMYFEMYSA-N 0.000 claims description 4
- NLDGJRWPPOSWLC-UHFFFAOYSA-N deca-1,9-diene Chemical compound C=CCCCCCCC=C NLDGJRWPPOSWLC-UHFFFAOYSA-N 0.000 claims description 4
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical compound C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 claims description 4
- PRAKJMSDJKAYCZ-UHFFFAOYSA-N dodecahydrosqualene Natural products CC(C)CCCC(C)CCCC(C)CCCCC(C)CCCC(C)CCCC(C)C PRAKJMSDJKAYCZ-UHFFFAOYSA-N 0.000 claims description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 4
- 238000009472 formulation Methods 0.000 claims description 4
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical compound C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 claims description 4
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 4
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 4
- 229940031439 squalene Drugs 0.000 claims description 4
- TUHBEKDERLKLEC-UHFFFAOYSA-N squalene Natural products CC(=CCCC(=CCCC(=CCCC=C(/C)CCC=C(/C)CC=C(C)C)C)C)C TUHBEKDERLKLEC-UHFFFAOYSA-N 0.000 claims description 4
- 229940071182 stannate Drugs 0.000 claims description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 4
- ZOLLIQAKMYWTBR-FFWAUJBHSA-N (1e,5e,9e)-cyclododeca-1,5,9-triene Chemical compound C/1C\C=C\CC\C=C\CC\C=C\1 ZOLLIQAKMYWTBR-FFWAUJBHSA-N 0.000 claims description 3
- RRKODOZNUZCUBN-CCAGOZQPSA-N (1z,3z)-cycloocta-1,3-diene Chemical compound C1CC\C=C/C=C\C1 RRKODOZNUZCUBN-CCAGOZQPSA-N 0.000 claims description 3
- ILPBINAXDRFYPL-HWKANZROSA-N (E)-2-octene Chemical compound CCCCC\C=C\C ILPBINAXDRFYPL-HWKANZROSA-N 0.000 claims description 3
- XEZNGIUYQVAUSS-UHFFFAOYSA-N 18-crown-6 Chemical compound C1COCCOCCOCCOCCOCCO1 XEZNGIUYQVAUSS-UHFFFAOYSA-N 0.000 claims description 3
- 229910017008 AsF 6 Inorganic materials 0.000 claims description 3
- FYGUSUBEMUKACF-UHFFFAOYSA-N bicyclo[2.2.1]hept-2-ene-5-carboxylic acid Chemical compound C1C2C(C(=O)O)CC1C=C2 FYGUSUBEMUKACF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- URYYVOIYTNXXBN-UPHRSURJSA-N cyclooctene Chemical compound C1CCC\C=C/CC1 URYYVOIYTNXXBN-UPHRSURJSA-N 0.000 claims description 3
- 239000004913 cyclooctene Substances 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- SJYNFBVQFBRSIB-UHFFFAOYSA-N norbornadiene Chemical compound C1=CC2C=CC1C2 SJYNFBVQFBRSIB-UHFFFAOYSA-N 0.000 claims description 3
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 2
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 2
- 125000002252 acyl group Chemical group 0.000 claims description 2
- 125000003262 carboxylic acid ester group Chemical group [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 claims description 2
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 2
- ZOLLIQAKMYWTBR-RYMQXAEESA-N cyclododecatriene Chemical compound C/1C\C=C\CC\C=C/CC\C=C\1 ZOLLIQAKMYWTBR-RYMQXAEESA-N 0.000 claims description 2
- HYPABJGVBDSCIT-UPHRSURJSA-N cyclododecene Chemical compound C1CCCCC\C=C/CCCC1 HYPABJGVBDSCIT-UPHRSURJSA-N 0.000 claims description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims description 2
- KHUXNRRPPZOJPT-UHFFFAOYSA-N phenoxy radical Chemical compound O=C1C=C[CH]C=C1 KHUXNRRPPZOJPT-UHFFFAOYSA-N 0.000 claims description 2
- 235000010199 sorbic acid Nutrition 0.000 claims description 2
- 239000004334 sorbic acid Substances 0.000 claims description 2
- 229940075582 sorbic acid Drugs 0.000 claims description 2
- 229940000489 arsenate Drugs 0.000 claims 1
- HXITXNWTGFUOAU-UHFFFAOYSA-N phenylboronic acid Chemical class OB(O)C1=CC=CC=C1 HXITXNWTGFUOAU-UHFFFAOYSA-N 0.000 claims 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 35
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 27
- 150000002118 epoxides Chemical class 0.000 description 25
- 239000000126 substance Substances 0.000 description 25
- 239000000047 product Substances 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 230000015572 biosynthetic process Effects 0.000 description 16
- 150000004714 phosphonium salts Chemical class 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 238000003786 synthesis reaction Methods 0.000 description 15
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- 150000002148 esters Chemical class 0.000 description 13
- 229920001577 copolymer Polymers 0.000 description 11
- 125000002091 cationic group Chemical group 0.000 description 10
- 238000010894 electron beam technology Methods 0.000 description 10
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000002244 precipitate Substances 0.000 description 9
- 235000012239 silicon dioxide Nutrition 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Natural products OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 8
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- 238000003756 stirring Methods 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 7
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 7
- 125000005161 aryl oxy carbonyl group Chemical group 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 7
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
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- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 5
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- 230000008569 process Effects 0.000 description 4
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- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 3
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- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 3
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 150000003329 sebacic acid derivatives Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- XJKVPKYVPCWHFO-UHFFFAOYSA-N silicon;hydrate Chemical compound O.[Si] XJKVPKYVPCWHFO-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 239000010944 silver (metal) Substances 0.000 description 1
- 229910001544 silver hexafluoroantimonate(V) Inorganic materials 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- CSKKAINPUYTTRW-UHFFFAOYSA-N tetradecoxycarbonyloxy tetradecyl carbonate Chemical compound CCCCCCCCCCCCCCOC(=O)OOC(=O)OCCCCCCCCCCCCCC CSKKAINPUYTTRW-UHFFFAOYSA-N 0.000 description 1
- 150000005672 tetraenes Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- FAUOSXUSCVJWAY-UHFFFAOYSA-N tetrakis(hydroxymethyl)phosphanium Chemical class OC[P+](CO)(CO)CO FAUOSXUSCVJWAY-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 150000005671 trienes Chemical class 0.000 description 1
- UZIAQVMNAXPCJQ-UHFFFAOYSA-N triethoxysilylmethyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)COC(=O)C(C)=C UZIAQVMNAXPCJQ-UHFFFAOYSA-N 0.000 description 1
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 1
- YFHICDDUDORKJB-UHFFFAOYSA-N trimethylene carbonate Chemical compound O=C1OCCCO1 YFHICDDUDORKJB-UHFFFAOYSA-N 0.000 description 1
- COIOYMYWGDAQPM-UHFFFAOYSA-N tris(2-methylphenyl)phosphane Chemical compound CC1=CC=CC=C1P(C=1C(=CC=CC=1)C)C1=CC=CC=C1C COIOYMYWGDAQPM-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- XKGLSKVNOSHTAD-UHFFFAOYSA-N valerophenone Chemical compound CCCCC(=O)C1=CC=CC=C1 XKGLSKVNOSHTAD-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/50—Phosphorus bound to carbon only
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Epoxy Resins (AREA)
- Fireproofing Substances (AREA)
Abstract
Description
KA (I)
〔式中、K=モノ−、ジ−、オリゴ−および/またはポリホスホニウムカチオンおよびA=弱配位性アニオン、ここで、弱配位性アニオンAは、好ましくはヘキサフルオロアンチモン酸塩(SbF6 −)、ヘキサフルオロリン酸塩(PF6 −)、テトラフルオロホウ酸塩(BF4 −)、ヘキサフルオロアルミン酸塩(AlF6 3−)、トリフルオロメタンスルホン酸塩(CF3SO3 −)、ヘキサフルオロヒ酸塩(AsF6 −)、テトラキス(ペンタフルオロフェニル)ホウ酸塩(B[C6F5]4 −)、テトラキス[3,5−ビス(トリフルオロメチル)フェニル]ホウ酸塩(B[C6H3(CF3)2]4 −)、テトラフェニルホウ酸塩(B[C6H5]4 −)、ヘキサフルオロチタン酸塩(TiF6 2−)、ペンタクロロチタン酸塩(TiCl5 −)、ペンタクロロスズ酸塩(SnCl5 −)、ヘキサフルオロゲルマニウム酸塩(GeF6 2−)、ヘキサフルオロケイ酸塩(SiF6 2−)、ヘキサフルオロニッケル酸塩(NiF6 2−)、またはヘキサフルオロジルコニウム酸塩(ZrF6 2−)から選択される〕
で示される少なくとも1つの化合物の使用である。
a)エポキシ樹脂系、
b)以下の化合物またはその混合物から選択される開始剤
i)一般式(XV)
{[M(L)a]Ab}c (XV)
〔式中、
M=金属カチオン、L=リガンド、A=弱配位性アニオン、a=1〜10、好ましくは1〜6、特に好ましくは1〜4、b=1〜10、好ましくは1〜6、特に好ましくは1〜3、およびc=1〜20000000、好適には1〜20000、特に好適には1〜1000、極めて特に好適には1〜500、とりわけ1〜300、ここで、a、b、およびcは、整数および数値範囲を表すことができ、aは、非整数をさらに表すこともできる〕
で示される化合物、
ii)一般式(XVI):
IA (XVI)
〔式中、I=ジアリールヨードニウム塩およびA=弱配位性アニオン〕
で示される化合物、または
iii)一般式(XVII):
SA (XVII)
〔式中、S=トリアリールスルホニウム塩およびA=弱配位性アニオン〕
で示される化合物
c)一般式(I):
KA (I)
〔K=モノ−、ジ−、オリゴ−および/またはポリホスホニウムカチオンおよびA=弱配位性アニオン〕
で示される少なくとも1つの難燃剤を含む硬化性調製物であり、ここで、開始剤のおよび難燃剤の弱配位性アニオンAは、ヘキサフルオロアンチモン酸塩(SbF6 −)、ヘキサフルオロリン酸塩(PF6 −)、テトラフルオロホウ酸塩(BF4 −)、ヘキサフルオロアルミン酸塩(AlF6 3−)、トリフルオロメタンスルホン酸塩(CF3SO3 −)、ヘキサフルオロヒ酸塩(AsF6 −)、テトラキス(ペンタフルオロフェニル)ホウ酸塩(B[C6F5]4 −)、テトラキス[3,5−ビス(トリフルオロメチル)フェニル]ホウ酸塩(B[C6H3(CF3)2]4 −)、テトラフェニルホウ酸塩(B[C6H5]4 −)、ヘキサフルオロチタン酸塩(TiF6 2−)、ペンタクロロチタン酸塩(TiCl5 −)、ペンタクロロスズ酸塩(SnCl5 −)、ヘキサフルオロゲルマニウム酸塩(GeF6 2−)、ヘキサフルオロケイ酸塩(SiF6 2−)、ヘキサフルオロニッケル酸塩(NiF6 2−)、またはヘキサフルオロジルコニウム酸塩(ZrF6 2−)から選択される。
a.硬化性組成物を提供する工程、
b.前記調製物に充分な放射線を照射して、前記調製物を硬化する工程
含む、本発明の調製物を硬化するための方法であり、硬化生成物は、本発明の調製物の非熱的硬化によって、好適には上記の方法によって得られる。
で示される化合物から選択される。
で示される化合物から選択される。
で示される化合物から選択される。
で示される化合物から選択される。
で示される化合物から選択されるアルキルハライドで処理することによって製造することができる。
a)エポキシ樹脂系、
b)以下の化合物またはその混合物から選択される開始剤
i)一般式(XV)
{[M(L)a]Ab}c (XV)
〔式中、
M=金属カチオン、L=リガンド、A=弱配位性アニオン、a=1〜10、好ましくは1〜6、特に好ましくは1〜4、b=1〜10、好ましくは1〜6、特に好ましくは1〜3、およびc=1〜20000000、好適には1〜20000、特に好適には1〜1000、極めて特に好適には1〜500、とりわけ1〜300、ここで、a、b、およびcは、整数および数値範囲を表すことができ、aは、非整数をさらに表すこともできる〕
で示される化合物、
ii)一般式(XVI):
IA (XVI)
〔式中、I=ジアリールヨードニウム塩およびA=弱配位性アニオン〕
で示される化合物、または
iii)一般式(XVII):
SA (XVII)
〔式中、S=トリアリールスルホニウム塩およびA=弱配位性アニオン〕
で示される化合物
c)一般式(I):
KA (I)
〔K=モノ−、ジ−、オリゴ−および/またはポリホスホニウムカチオンおよびA=弱配位性アニオン〕
で示される少なくとも1つの難燃剤を含む硬化性調製物であり、ここで、開始剤のおよび難燃剤の弱配位性アニオンAは、ヘキサフルオロアンチモン酸塩(SbF6−)、ヘキサフルオロリン酸塩(PF6−)、テトラフルオロホウ酸塩(BF4−)、ヘキサフルオロアルミン酸塩(AlF6 3−)、トリフルオロメタンスルホン酸塩(CF3SO3−)、ヘキサフルオロヒ酸塩(AsF6 −)、テトラキス(ペンタフルオロフェニル)ホウ酸塩(B[C6F5]4 −)、テトラキス[3,5−ビス(トリフルオロメチル)フェニル]ホウ酸塩(B[C6H3(CF3)2]4 −)、テトラフェニルホウ酸塩(B[C6H5]4 −)、ヘキサフルオロチタン酸塩(TiF6 2−)、ペンタクロロチタン酸塩(TiCl5 −)、ペンタクロロスズ酸塩(SnCl5 −)、ヘキサフルオロゲルマニウム酸塩(GeF6 2−)、ヘキサフルオロケイ酸塩(SiF6 2−)、ヘキサフルオロニッケル酸塩(NiF6 2−)、またはヘキサフルオロジルコニウム酸塩(ZrF6 2−)から選択される。
{[M(L)a]Ab}c (XV)
で示される化合物から選択される。
IA (XVI)
〔式中、Iはジアリールヨードニウム塩およびAは本発明による弱配位性アニオンである〕
で示される化合物から選択される。
で示される化合物である。
SA (XVII)
〔式中、Sはトリアリールスルホニウム塩を表し、およびAは弱配位性アニオンである〕
で示される化合物から選択される。
またはこれらの混合物で示される化合物から選択される。
a.硬化性組成物を提供する工程、
b.前記調製物に、前記調製物を硬化するのに十分な放射線を照射する工程
含む、本発明の調製物を硬化するための上記の方法であり、硬化生成物は、本発明の調製物の非熱的硬化によって、好適には上記の方法によって得られる。
銀アルケン錯体のための出発物質として、市販品されているAgSbF6(Aldrich、98%またはChempur、95+%)を選択した。錯体の合成は、文献に記載の方法により行った(H.W.Qinn、R.L.Van Gilder、Can.J.Chem. 1970、48、2435;A.Albinati、S.V.Meille、G.Carturan、J.Organomet.Chem. 1979、182、269;H.Masuda、M.Munakata、S.Kitagawa、J.Organomet.Chem. 1990、391、131;A.J.Canty、R.Colton、Inorg.Chim.Acta 1994、220、99)。AgSbF6をトルエンまたはTHFに溶解し、過剰のアルケン(好ましくはアルケンの4当量)と処理した。{[Ag(アルケン)a]SbF6}cアルケン錯体は、難溶性であり、反応混合物から沈殿し、濾過によって単離することができる。次いで、該物質を高真空下で乾燥した。
実施例2a:イオン交換による相当するハライドからのホスホニウムヘキサフルオロアンチモン酸塩の通常の合成
アリールトリフェニルホスホニウムクロリド35g(103mmol)(CAS 18489−23−4)を水88ml溶解し、KSbF634g(124mmol) (CAS 16893−92−8) を水75mlに溶解した。KSbF6溶液を15分間にわたってホスホニウム塩溶液に強撹拌しながら添加するとすぐに、ホスホニウムヘキサフルオロアンチモン酸塩(V)が沈殿した。懸濁液をさらに3時間室温で撹拌し、次いで、沈殿固形物をろ過によって分離した。該固形物を水70mlで3回洗浄し、次いで70mlジエチルエーテルで洗浄した。無色固形物を真空下50℃で乾燥させた。収率:50g(93mmol、90%)。
(メトキシカルボニルメチル)トリフェニルホスホニウムクロリド50g(135mmol)を水130mlに溶解し、KSbF644.5g(162mmol) (CAS 16893−92−8) を水180mlに溶解した。KSbF6溶液を15分間にわたって塩化ホスホニウム溶液に添加するとすぐに、無色沈殿物として生成物が沈殿した。撹拌をさらに3時間継続し、ホスホニウムヘキサフルオロアンチモン酸塩をろ過によって分離し、水100mlで3回洗浄し、次いで100mlジエチルエーテルで洗浄した。次いで、該生成物を真空下50℃で乾燥させた。収率:71.3g(125mmol、92%)。
M.pt.: 113 ℃
1H NMR (DMSO-d6): δ 3.60 (s, 3H), 5.34 (d, 2H), 7.76-7.93 (m, 15H)
31P NMR (DMSO-d6): δ 21.6 (s)
a)塩化ジホスホニウムの合成
1,2−ビス−(ジフェニルホスフィノ)エタン30g(75mmol)およびクロロアセトン27.9g(302mmol)をDMF200mlに溶解し、反応混合物を16時間120℃で撹拌した。室温に冷却後、得られる懸濁液を200mlジエチルエーテル中に注ぎ、さらに2時間撹拌した。該無色沈殿物をろ過によって分離し、ジエチルエーテル100mlで洗浄した。次いで、塩化ジホスホニウムを真空下50℃で乾燥させた。収率:40g(69mmol、92%)。
1H NMR (D2O): δ 2.27 (s, 6H), 3.26 (d, 4H), 4.79 (d, 4H), 7.67-7.90 (m, 20H)
1H NMR (DMSO-d6): δ 2.30 (br, 6H), 3.60 (br, 4H), 5.45 (br, 4H), 7.53-7.95 (m, 20H)
31P NMR (DMSO-d6): δ 25.5 (s)
塩化ジホスホニウム18.2g(31mmol)を水560ml溶解し、KSbF615.9g(58mmol)を水55mlに溶解した。ヘキサフルオロアンチモン酸塩の溶液を15分間にわたって塩化ジホスホニウムの溶液に添加するとすぐに、無色沈殿が沈殿した。撹拌をさらに3時間室温で継続し、次いで、該生成物をろ過によって分離した。該生成物を水100mlで2回洗浄し、次いでジエチルエーテル100mlで洗浄し、50℃にて真空下で乾燥させた。収率:25g(25mmol、81%)。
M.pt.: 196〜202℃
1H NMR (DMSO-d6): δ 2.29 (s, 6H), 3.38 (d, 4H), 5.13 (d, 4H), 7.70-7.88 (m, 20H)
31P NMR (DMSO-d6): δ 25.4 (s)
a)塩化テトラホスホニウムの合成
1,2−ビス−(ジフェニルホスフィノ)エタン10g(25mmol)をDMF110mlに溶解し、70℃に加熱した。該溶液に、DMF110ml中のα,α−ジクロロ−p−キシレン17.5g(100mmol)の溶液を15分間にわたって添加した。次いで、該温度を120℃に上昇し、撹拌を該温度でさらに2時間継続した。沈殿した無色沈殿を、ろ過し、DMF25mlで3回洗浄した。該固形物をDMF100ml中で、次いでジエチルエーテル100mlで洗浄し、50℃にて真空下で乾燥させた。該固形物をDMF100mlに取り出し、DMF40mlトリフェニルホスフィン26.2g(100mmol)の溶液を添加した。該反応混合物を16時間140℃で撹拌した。室温に冷却後、まず、該混合物をデカントし、次いで遠心分離し、該生成物をDMF40mlで3回洗浄し、次いでジエチルエーテル25mlで2回洗浄した。次いで、該生成物を真空下50℃で乾燥させた。収率:28g(22mmol、88%)。
1H NMR (D2O): δ 3.04 (br, 4H), 4.45 (br, 4H), 4.64 (d, 4H) 6.54 (m, 8H), 7.45-7.83 (m, 50H)
31P NMR (D2O): δ 23.4 (m), 29.1 (m)
塩化テトラホスホニウム10g(8mmol)を水400mlに溶解し、KSbF6溶液17g(62mmol)を水60mlに溶解した。該KSbF6溶液を15分間にわたって塩化ホスホニウム溶液に添加するとすぐに、生成物が無色沈殿物として沈殿した。撹拌をさらに2時間継続し、該生成物をろ過によって分離し、水100mlで2回洗浄し、ジエチルエーテル50mlで一回洗浄した。次いで、該生成物を真空下50℃で乾燥させた。収率:14.2g(7mmol、87%)。
M.pt.: 279-288 ℃ (分解)
1H NMR (DMSO-d6): δ 3.15 (br, 4H), 4.73 (br, 4H), 5.03 (d, 4H), 6.58 (m, 8H), 7.56-7.92 (m, 50H)
31P NMR (DMSO-d6): δ 24.2 (m), 29.7 (m)
a)塩化ポリホスホニウムの合成
1,2−ビス−(ジフェニルホスフィノ)エタン24.8g(62mmol)をDMF130mlに溶解し、90℃に加熱した。DMF110ml中のα,α−ジクロロ−p−キシレン10.9g(62mmol)の溶液を15分間にわたって滴下した。該反応混合物を120℃に加熱し、さらに2時間該温度で撹拌した。反応混合物を120℃に加熱し、さらに3時間該温度で撹拌するとすぐに、無色沈殿が沈殿した。これを、ろ過し、次いで、DMF60ml、ジエチルエーテル60mlで洗浄した。次いで、該物質を真空下で50℃で乾燥させた。粗製生成物の収率:36.2g(DMFを未だ含む)。
1H NMR (D2O): δ 2.90 (br, 4H), 4.32 (br, 4H), 6.36 (m, br, 4H), 7.44-7.89 (m, br, 20H)
31PNMR (D2O): δ 29.2 (S)
塩化ポリホスホニウム30gを水300mlに溶解し、NaSbF635g(135mmol)を水500mlに溶解した。該NaSbF6溶液を15分間にわたって塩化ポリホスホニウム溶液に添加すると、すぐに、生成物が無色沈殿物として沈殿した。該混合物をさらに16時間50℃で撹拌し、次いでろ過した。該沈殿物を水250mlおよびジエチルエーテル250mlで洗浄し、真空下50℃で乾燥させた。収率:39g(77%)。
M.pt.: 255〜268℃(分解)
1H NMR (DMSO-d6): δ 2.99 (br, 4H), 4.53 (br, 4H), 6.32 (m, br, 4H), 7.34〜7.86 (m, br, 20H)
31P NMR (DMSO-d6): δ 29.8 (s)
a)本発明による硬化性調製物の調製のための通常の手順
本発明によるエポキシ樹脂系の混合物(40重量%〜95重量%)、本発明による難燃剤(0.01重量%〜50重量%)および本発明による開始剤(0.1重量%〜10重量%)および任意のさらなる添加剤を1〜100分内に撹拌しながら、必要に応じてわずかに加熱しながら、均質化した。
エポキシ樹脂(Dow Chemical Co.からのNovolak DEN 431、100重量部)および式V〜XIIによる検討中下でのホスホニウム塩のヘキサフルオロアンチモン酸塩(難燃添加剤、10または20重量部)を組み合わせ、1〜2分間50℃で撹拌しながらブレンドした。次いで、光開始剤 {[Ag(1,7−オクタジエン)1.5](SbF6)}p(2重量部)を50℃で添加し、該調製物を撹拌しながら均質化した。
寸法7×3.5×3cm(長さ×幅×高さ)を有する調製物を、小さなアルミニウムボウルに移し、真空乾燥オーブン中で60℃にて15mbarの圧力下、脱気した。試料を、電子ビーム放射線によって200kWRhodotron加速器により10MeVの電子ビームエネルギーで硬化した。132kGyの全放射線量を33kGy工程により供給した。
電子ビーム硬化樹脂プラーク(3mm試料厚み)を脱型し、裁断し、難燃特性について、UL94垂直燃焼試験を用いてHVUL2燃焼試験室(Atras Company)中で試験した。5つの独立した測定を各材料について実施した。燃焼試験の結果を表1〜5に示す。ホスホニウム塩添加剤を用いないプラークの比較データを表1に示す。
Claims (19)
- 樹脂系のための難燃剤としての、一般式(I):
KA (I)
〔式中、K=モノ−、ジ−、オリゴ−および/またはポリホスホニウムカチオンおよびA=弱配位性アニオン、ここで、弱配位性アニオンAは、ヘキサフルオロアンチモン酸塩(SbF6 −)、ヘキサフルオロリン酸塩(PF6 −)、テトラフルオロホウ酸塩(BF4 −)、ヘキサフルオロアルミン酸塩(AlF6 3−)、トリフルオロメタンスルホン酸塩(CF3SO3 −)、ヘキサフルオロヒ酸塩(AsF6 −)、テトラキス(ペンタフルオロフェニル)ホウ酸塩(B[C6F5]4 −)、テトラキス[3,5−ビス(トリフルオロメチル)フェニル]ホウ酸塩(B[C6H3(CF3)2]4 −)、テトラフェニルホウ酸塩(B[C6H5]4 −)、ヘキサフルオロチタン酸塩(TiF6 2−)、ペンタクロロチタン酸塩(TiCl5 −)、ペンタクロロスズ酸塩(SnCl5 −)、ヘキサフルオロゲルマニウム酸塩(GeF6 2−)、ヘキサフルオロケイ酸塩(SiF6 2−)、ヘキサフルオロニッケル酸塩(NiF6 2−)、またはヘキサフルオロジルコニウム酸塩(ZrF6 2−)から選択される〕
で示される少なくとも1つの化合物の使用。 - 樹脂系は、非熱的硬化性エポキシ樹脂系に関する、請求項1に記載の使用。
- モノホスホニウムカチオンは、一般式(II):
で示される化合物から選択される、請求項1または2に記載の使用。 - ジホスホニウムカチオンは、一般式(III):
で示される化合物から選択される、請求項1または2に記載の使用。 - オリゴ−またはポリホスホニウムカチオンは、一般式(IV):
で示される化合物から選択される、請求項1または2に記載の使用。 - 弱配位性アニオンAはヘキサフルオロアンチモン酸塩(SbF6 −)である、請求項1〜6のいずれかに記載の使用。
- 請求項6における式(X)〜(XII)で示される化合物のジ−、オリゴ−またはポリホスホニウムカチオン、および請求項6における式(VII)、(X)、(Xl)および(XII)で示される化合物のヘキサフルオロアンチモン酸塩。
- a)エポキシ樹脂系、
b)以下の化合物またはその混合物から選択される開始剤、
i)一般式(XV):
{[M(L)a]Ab}c (XV)
〔式中、
M=金属カチオン、L=リガンド、A=弱配位性アニオン、a=1〜10、好ましくは1〜6、特に好ましくは1〜4、b=1〜10、好ましくは1〜6、特に好ましくは1〜3、およびc=1〜20000000、好適には1〜20000、特に好適には1〜1000、極めて特に好適には1〜500、とりわけ1〜300、ここで、a、b、およびcは、整数および数値範囲を表すことができ、aは、非整数をさらに表すこともできる〕
で示される化合物、
ii)一般式(XVI):
IA (XVI)
〔式中、I=ジアリールヨードニウム塩およびA=弱配位性アニオン〕
で示される化合物、または
iii)一般式(XVII):
SA (XVII)
〔式中、S=トリアリールスルホニウム塩およびA=弱配位性アニオン〕
で示される化合物、
c)一般式(I):
KA (I)
〔K=モノ−、ジ−、オリゴ−および/またはポリホスホニウムカチオンおよびA=弱配位性アニオン〕
で示される少なくとも1つの難燃剤を含み、開始剤および難燃剤の弱配位性アニオンAは、ヘキサフルオロアンチモン酸塩(SbF6 −)、ヘキサフルオロリン酸塩(PF6 −)、テトラフルオロホウ酸塩(BF4 −)、ヘキサフルオロアルミン酸塩(AlF6 3−)、トリフルオロメタンスルホン酸塩(CF3SO3−)、ヘキサフルオロヒ酸塩(AsF6 −)、テトラキス(ペンタフルオロフェニル)ホウ酸塩(B[C6F5]4 −)、テトラキス[3,5−ビス(トリフルオロメチル)フェニル]ホウ酸塩(B[C6H3(CF3)2]4 −)、テトラフェニルホウ酸塩(B[C6H5]4 −)、ヘキサフルオロチタン酸塩(TiF6 2−)、ペンタクロロチタン酸塩(TiCl5 −)、ペンタクロロスズ酸塩(SnCl5 −)、ヘキサフルオロゲルマニウム酸塩(GeF6 2−)、ヘキサフルオロケイ酸塩(SiF6 2−)、ヘキサフルオロニッケル酸塩(NiF6 2−)、またはヘキサフルオロジルコニウム酸塩(ZrF6 2−)から選択される、硬化性調製物。 - 開始剤のおよび/または難燃剤の弱配位性アニオンAはヘキサフルオロアンチモン酸塩(SbF6 −)である、請求項9に記載の調製物。
- 式(XV)で示される開始剤は、[Ag(シクロヘキセン)1−4]SbF6、[Ag(シクロオクテン)1−4]SbF6、[Ag(シクロドデセン)1−4]SbF6、[Ag(trans−2−オクテン)1−4]SbF6、[Ag(スチレン)1−4]SbF6、[Ag(5−ノルボルネン−2−カルボン酸)1−4]SbF6、{[Ag(1,5−ヘキサジエン)1−4]SbF6}1−p、{[Ag(1,7−オクタジエン)1.5]SbF6}p、{[Ag(1,7−オクタジエン)1.5]SbF6}1000、{[Ag(1,7−オクタジエン)1.5]SbF6}500、{[Ag(1,9−デカジエン)1−4]SbF6}1−p、{[Ag(ソルビン酸エチル)1−4]SbF6}1−p、{[Ag(1,3−シクロヘキサジエン)1−4]SbF6}1−p、{[Ag(1,3−シクロオクタジエン)1−4]SbF6}1−p、[Ag(1,5−シクロオクタジエン)2]SbF6、{[Ag(ノルボルナジエン)1−4]SbF6}1−p、{[Ag(ジシクロペンタジエン)1−4]SbF6}1−p、{[Ag(シクロヘプタトリエン)1−4]SbF6}1−p、{[Cu(1,7−オクタジエン)1−4]SbF6}1−p、[Cu(1,5−シクロオクタジエン)2]SbF6、[Cu(15−クラウン−5)]SbF6、[Fe(15−クラウン−5)](SbF6)3、[Fe(18−クラウン−6)](SbF6)3、[Mg(15−クラウン−5)](SbF6)2、[Co(15−クラウン−5)](SbF6)2、[Ag(1R−(−)−ノポール)1−4]SbF6、[Ag(アリルグリシジルエーテル)1−4]SbF6、{[Ag(trans,trans,cis−1,5,9−シクロドデカトリエン)1−4]SbF6}1−p、{[Ag(trans,trans,trans−1,5,9−シクロドデカトリエン)1−4]SbF6}1−p、{[Ag(シクロオクタテトラエン)1−4]SbF6}1−p、{[Ag(スクアレン)1−4]SbF6}1−p、〔式中p=20000000〕および/またはこれらの任意の混合物から選択され、および/または
式(XVI)で示される開始剤は、式(XVIII):
で示される化合物から選択され、および/または
式(XVII)で示される開始剤は、式(XIX)および/または式(XX):
で示される化合物から選択される、請求項9または10に記載の調製物。 - 請求項3〜7のいずれかに記載の使用に用いられる化合物を難燃剤として用いる、請求項9〜11のいずれかに記載の使用。
- 開始剤の画分は調製物の全量において0.01〜10重量%、好適には0.5〜3重量%、特に好適には1〜2重量%である、請求項9〜12のいずれかに記載の調製物。
- 難燃剤の画分は調製物の全量において0.01〜50重量%、好適には0.5〜30重量%、特に好適には2〜21重量%、とりわけ20重量%または10重量%である、請求項9〜13のいずれかに記載の調製物。
- 調製物は非熱的硬化性である、請求項9〜14のいずれかに記載の調製物。
- 接着剤、複合材料、封止化合物、基礎材料としてのおよび/または被覆表面のための、請求項9〜15のいずれかに記載の調製物の使用。
- 以下の工程:
a.請求項9〜15のいずれかに記載の調製物を提供する工程、
b.前記調製物を硬化するのに十分な放射線を前記調製物に照射する工程
含む、請求項9〜15のいずれかに記載の調製物の硬化法。 - 請求項9〜15のいずれかに記載の調製物の非熱的硬化によって製造される、硬化生成物。
- 前記生成物は、被覆物、フィルム、基礎材料、複合材料、接着剤および/または封止用化合物である、請求項18に記載の硬化生成物。
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2007
- 2007-09-05 DE DE102007041988A patent/DE102007041988A1/de not_active Ceased
-
2008
- 2008-08-26 WO PCT/EP2008/061105 patent/WO2009030604A2/de active Application Filing
- 2008-08-26 KR KR1020107004912A patent/KR20100049635A/ko not_active Application Discontinuation
- 2008-08-26 AT AT08787457T patent/ATE543865T1/de active
- 2008-08-26 EP EP08787457A patent/EP2185643B1/de not_active Not-in-force
- 2008-08-26 JP JP2010523473A patent/JP2010538134A/ja active Pending
- 2008-08-26 CN CN200880105891XA patent/CN102015869A/zh active Pending
-
2010
- 2010-03-05 US US12/718,035 patent/US20100160476A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS50158698A (ja) * | 1974-05-02 | 1975-12-22 | ||
JPS5638350A (en) * | 1979-08-03 | 1981-04-13 | Gen Electric | Silicone composition and production and use thereof |
JPS61213217A (ja) * | 1985-03-19 | 1986-09-22 | Nippon Soda Co Ltd | 封着用光硬化性組成物 |
JPS6473651A (en) * | 1987-09-14 | 1989-03-17 | Nitto Denko Corp | Semiconductor device |
JP2000169557A (ja) * | 1998-12-03 | 2000-06-20 | Toshiba Chem Corp | エポキシ樹脂組成物および半導体封止装置 |
Also Published As
Publication number | Publication date |
---|---|
ATE543865T1 (de) | 2012-02-15 |
EP2185643A2 (de) | 2010-05-19 |
DE102007041988A1 (de) | 2009-03-12 |
KR20100049635A (ko) | 2010-05-12 |
WO2009030604A2 (de) | 2009-03-12 |
CN102015869A (zh) | 2011-04-13 |
US20100160476A1 (en) | 2010-06-24 |
EP2185643B1 (de) | 2012-02-01 |
WO2009030604A3 (de) | 2010-04-22 |
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