JP2005502508A - シート状帯材の縁部の位置の制御法 - Google Patents

シート状帯材の縁部の位置の制御法 Download PDF

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JP2005502508A
JP2005502508A JP2003528377A JP2003528377A JP2005502508A JP 2005502508 A JP2005502508 A JP 2005502508A JP 2003528377 A JP2003528377 A JP 2003528377A JP 2003528377 A JP2003528377 A JP 2003528377A JP 2005502508 A JP2005502508 A JP 2005502508A
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sheet
welding
strip
funnel
shaped mold
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JP4118809B2 (ja
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ケラー ゲルハルト
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アイサパック ホールディング ソシエテ アノニム
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7835—Positioning the parts to be joined, e.g. aligning, indexing or centring by using stops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/36—Bending and joining, e.g. for making hollow articles
    • B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
    • B29C53/48—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of indefinite length, i.e. bending a strip progressively
    • B29C53/52—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of indefinite length, i.e. bending a strip progressively using external forming surfaces, e.g. sleeves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/36—Bending and joining, e.g. for making hollow articles
    • B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
    • B29C53/48—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of indefinite length, i.e. bending a strip progressively
    • B29C53/54—Guiding, aligning or shaping edges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3656—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a layer of a multilayer part to be joined, e.g. for joining plastic-metal laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888—Means for handling of moving sheets or webs
    • B29C65/7894—Means for handling of moving sheets or webs of continuously moving sheets or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/347—General aspects dealing with the joint area or with the area to be joined using particular temperature distributions or gradients; using particular heat distributions or gradients
    • B29C66/3472—General aspects dealing with the joint area or with the area to be joined using particular temperature distributions or gradients; using particular heat distributions or gradients in the plane of the joint, e.g. along the joint line in the plane of the joint or perpendicular to the joint line in the plane of the joint
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49—Internally supporting the, e.g. tubular, article during joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167—Quick change joining tools or surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91216—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods enabling contactless temperature measurements, e.g. using a pyrometer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7234—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/967—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes
    • B29C66/9672—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes involving special data inputs, e.g. involving barcodes, RFID tags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02—Aluminium

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  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Physical Vapour Deposition (AREA)
  • Laser Beam Processing (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Laminated Bodies (AREA)
  • Package Closures (AREA)
  • Studio Devices (AREA)
  • Automatic Focus Adjustment (AREA)
  • Making Paper Articles (AREA)

Abstract

本発明は、シート状帯材の縁部（７，７′）の位置の制御法であって、シート状帯材がシート状帯材から成る管部材のための成形装置の漏斗状成形型（５）内へ送られて案内くさび（１１）によって重ね継ぎ目（１３）を形成され、次いで溶着されるようになっている形式のものに関する。本発明に基づき、溶着の後に赤外線センサー（１９）を用いて重ね継ぎ目（１３）に対して垂直方向に温度分布を測定して評価し、かつ与えられた実際値分布からの偏差に際して漏斗状成形型（５）及び案内くさび（１１）の回動のための信号を発信し、この場合、溶着を高周波（ＨＦ）によって行い、温度分布を溶着の直後に測定する。

Description

【技術分野】
【０００１】
本発明は、シート状帯材の縁部の位置の制御法であって、シート状帯材がシート状帯材からの管部材の成形のための装置の漏斗状成形型内へ送られて案内くさびによって重ね継ぎ目を形成され、次いで溶着されるようになっている形式のものに関する。
【０００２】
前記方法においては、まず平らな状態で供給されたシート状帯材が漏斗状成形型内でエンドレス管（連続パイプ）に成形され、この場合に各帯材縁部は重ね継ぎ目の形成のために案内くさびによって互いにオーバーラップされて管を成す所定の位置へ案内される。重ね合わされた側方縁部は熱の作用及び必要に応じて圧力の作用によって堅く溶着されて管を形成し、次いで切り分けられて後続の処理装置に供給される。シート状帯材（フォイル・ストリップ[foil strip]）としてはラミネート部材を用い、ラミネート部材は外側の２つのプラスチック層、必要に応じて該プラスチック層間に位置していて場合によっては粘着層と結合された別のプラスチック層、及び拡散阻止機能の中央の遮断層を有しており、遮断層は例えばアルミニウムフォイル(aluminium foil)によって形成されていてよい。この種のアルミニウムフォイルは０．０１乃至０．０４ｍｍの層厚さを有し、場合によってはそれよりも大きな層厚さを有している。溶接のために誘導熱が、例えば誘導子を用いて高周波によってアルミニウム層内に生ぜしめられる。この場合に、ラミネート部材の側方縁部のオーバーラップは通常はほぼ２乃至４ｍｍであり、特別な場合には該寸法よりも小さい若しくは大きくなっている。
【０００３】
この種の装置はＤＥ-Ｃ２-３７３９４００号明細書によって公知である。漏斗状成形型の代わりに若しくは漏斗状成形型に加えて、管状の成形型が外側の駆動ベルト（ドライブ・ストリップ[drive strip]）並びに必要に応じて内側の駆動ベルトによって構成されていてよく、この場合にも誘導コイルを用いてよい。
【０００４】
磁束の集中のために巻き枠内にフェライトコアを設けてあってよく、これによって誘導熱は空間的に制限して集中的に伝達される。通常は中央のアルミニウムフォイルによって、該アルミニウムフォイルを取り囲むプラスチック層は溶融点を越えて加熱され互いに結合され、必要に応じて加圧下で１つの継ぎ目に圧縮成形され、次いで、例えば外側の冷却ローラによって、場合によっては内側の冷却ローラによっても冷却され、また場合によっては該冷却ローラを用いて溶着継ぎ目を圧縮して耐久的に成形することも可能である。
【０００５】
一般的に、例えばラミネートチューブ(laminate tube)の製造のためのラミネートフォイル帯材は、ほぼ１．２ｍの幅でいわゆるラミネーター上で形成されて、巻き取り機によって親ロール（母ロール）に巻かれる。親ロールはストリップ切断機(strip cutting machine)によってラミネートチューブとしての管部材の所望の直径に関連して管部材の所定の直径に相応した幅の複数の個別ロールに分割される。親ロールの幅にわたって平行に並ぶ各個別ロールはそれぞれ異なる特性を有している。各個別ロールは特に応力分布に関連して著しく異なっており、このことは管成形及び／又は溶着を不安定なものにする。シート状帯材のオーバーラップ領域の左右への振れ、若しくはずれ又は変位が観察される。特に側方へのずれはオーバーラップ領域へのエネルギー伝達の大きな変化をもたらし、従って安定的な重ね継ぎ目を維持することが極めて困難になり、その結果、操作員による積極的な監視並びに位置決めくさび付きの漏斗状成形型の頻繁な調整が、不良品を避けるために必要である。
【０００６】
シート状帯材のシート厚さは多くの場合に極めて小さいので、シート状帯材の縁部は機械的な検出手段を使用できないほどに不安定である。著しく細い空気噴流をオーバーラップ領域に向けて生ぜしめ、これによって空気ノズルと対象物との間の間隔の変化を空気ノズル内の圧力変化でとらえて、圧力変化を帯材の走入の制御に用いる際の流体検出手段にも問題はある。
【０００７】
溶着の強い高周波交流磁場に基づき、誘導式若しくは容量式の測定法のための電気式センサーは使用できない。処理すべきシート状帯材の様々な色及び／又は種々のプリント絵柄に基づき、光学式の走査手段、例えばＣＣＤカメラの使用も問題である。
【０００８】
本発明の課題は、シート状帯材の縁部の位置の請求項１の上位概念に記載の形式の制御法を改善して、重ね継ぎ目の位置の検出監視を行うことなく自動的な制御を可能にし、操作員による監視及び手動制御を避けることである。
【０００９】
前記課題を解決するために請求項１に記載の本発明では、溶着の後に赤外線形センサーを用いて重ね継ぎ目に対して垂直方向に温度分布を測定して評価し、かつ与えられた実際値分布からの偏差に際して漏斗状成形型及び案内くさびの回動のための信号を発信するようにしてある。
【００１０】
有利な実施態様を従属請求項に記載してある。
【００１１】
次に本発明を図示の実施例に基づき詳細に説明する。
【００１２】
図面において、図１はシート状帯材から管片を製造する装置の概略図であり、図２は漏斗状成形型、溶着装置及び線形センサーを備えた装置の拡大部分図であり、図３は図２の装置を上側から（即ち図２に対して９０°回動させて）見た拡大部分図であり、図４は図１の線Ａ−Ａに沿った断面図であり、図５は溶着装置の図１の線Ｂ−Ｂに沿った断面図であり、図６は重ね継ぎ目の線形ＩＲセンサーによって走査された実際温度の分布表示装置と評価装置及び漏斗状成形型の回動のための制御ユニットとを接続する制御回路の概略図である。
【００１３】
図１に示す管片１の製造装置は、帯状のシート（フォイルとも称する）、例えばラミネートシート２からなる個別のロール（図示省略）を保持しており、ロールのラミネートシートは外側の２つのプラスチック層によって密閉された、例えばアルミニウムから成る少なくとも１つの遮断層を含んでいる。平らな状態で供給されるシート２は、該シートの領域に配置されて懸架部４に取り付けられた溶着心棒３の周囲で漏斗状成形型５によって、縁部７，７′を重ねられたエンドレス管６に形成される。
【００１４】
漏斗状成形型５はブッシュ８として形成された保持部内に回転可能に配置されている。モーター９は、ウォーム歯車１０′及びウォーム１０″から成るウォーム伝動装置１０を介して漏斗状成形型５に接続されていて該漏斗状成形型の回転のために用いられている。漏斗状成形型５内に案内くさび１１が不動に配置されており、案内くさびによってシート２の両方の縁部７，７′が互いに重ねられ（オーバーラップされ）た位置で案内される。シート２の縁部７，７′のオーバーラップ範囲はほぼ２乃至５ｍｍである。縁部のオーバーラップは大きくても小さくてもよいものの、形成されるエンドレス管６の所望の直径に相応して十分に大きな寸法であって、後続の溶着装置１２内で十分に強い重ね継ぎ目１３を生ぜしめるようになっている。
【００１５】
図５に概略的に示してある溶着装置１２は、実施例では高周波（HF）の溶着ユニットであり、該溶着ユニットのケーシング１４内で溶着心棒３の側に巻き枠１５が、図示の実施例ではコイル巻体１６と一緒に配置されている。巻き枠１５内に、実施例ではコイル巻体１６内にもフェライトコア１７が配置されている。
【００１６】
図１、図２及び図５に、導線１８が示してあり、該導線を介して作動電流が溶着装置１２に供給される。
【００１７】
溶着心棒３内で溶着コイルのフェライトコア１７と相対する上側の円周部に別のフェライトコア１７′を配置してある。相対するフェライトコア１７，１７′は、シート２の互いに重なり合う縁部７，７′でシートのプラスチック層の、本来の重ね継ぎ目１３を成す狭い領域のみを溶着するようになっている。
【００１８】
溶着装置１２の直後に電気的な赤外線センサー１９を配置してあり、赤外線センサーはエンドレス管６の延在方向に対して横方向に重ね継ぎ目１３の溶融領域内の温度経過を検出するようになっている。ＩＲセンサー１９に続けて単数若しくは複数のローラ２０を配置してあり、該ローラは必要に応じて溶着心棒３内の対向ローラ２１と協働して冷却及び／又はプレス若しくは成形用のローラとして役立っている。ローラ２０及び対向ローラ２１の数は任意に選ばれ、成形及び冷却条件に適合される。
【００１９】
固定された重ね継ぎ目１３を伴って溶着心棒３から走出するエンドレス管６は、切断装置２２若しくは切り分け装置へ送られる。実施例では公知の横断ち機が設けられており、該横断ち機によってエンドレス管は所定の長さに管片１に分断され、該管片は搬送コンベヤ２３によって、例えばチューブ状の閉鎖キャップの装着のために後続の加工装置（図示省略）へ供給される。
【００２０】
溶着心棒３内には冷却媒体、例えば水の供給のための孔２４が設けられていてよい。
【００２１】
実質的にまだ溶融状態にある重ね継ぎ目１３を赤外線センサー１９によって検出して得られた温度分布は、評価装置２５に供給される。目標値・入力器２６によって、所望の製品に関連した目標温度分布を入力する。ＩＲ・分析装置２７によって例えば二秒の時間間隔で、ＩＲ・センサー１９から送られた実際値分布が、与えられた目標値分布と比較されて、その都度の偏差、例えばｅ１，ｅ２が決定される。信号変換器２８は、その都度の偏差ｅ１又はｅ２に相当した信号をモータ９のための信号に変換し、この場合に該信号は増幅器２９によって増幅されてよい。該信号に基づきモータ９はウォーム伝動装置１０を介して漏斗状成形型５を、ひいては漏斗状成形型に結合された案内くさび１１を回動させ、これによって偏差ｅ１又はｅ２が補償され、即ち目標値分布とＩＲ・センサー１９で測定された実際値分布とが重ね合わせられる。
【００２２】
前述のような操作によって、その都度の帯状のラミネートシート２の走入、ひいてはラミネートシート２の縁部７，７′のオーバーラップが変化させられて、ラミネートシートの各個別のロールの横断面にわたる若しくは長さにわたる偏差が最短時間に、実質的に直ちに、自動的に補償される。従って、誤差のある重ね継ぎ目１３ひいては不良品発生が確実に避けられる。
【図面の簡単な説明】
【００２３】
【図１】シート状帯材から管片を製造する装置の概略図
【図２】漏斗状成形型、溶着装置及び線形センサーを備えた装置の拡大部分図
【図３】図２の装置を上側から見た拡大部分図
【図４】図１の線Ａ−Ａに沿った断面図
【図５】溶着装置の図１の線Ｂ−Ｂに沿った断面図
【図６】制御回路の概略図
【符号の説明】
【００２４】
１ 管片、 ２ シート、 ３ 溶着心棒、 ５ 漏斗状成形型、 ６ エンドレス管、 ７，７′ 縁部、 ８ ブッシュ、 ９ モータ、 １０ ウォーム伝動装置、 １０′ ウォーム歯車、 １０″ ウォーム、 １１ 案内くさび、 １２ 溶着装置、 １３ 重ね継ぎ目、 １５ 巻き枠、 １６ コイル巻体、 １７ フェライトコア、 １８ 導線、 １９ 赤外線センサー、 ２０ ローラ、 ２１ 対向ローラ、 ２２ 切断装置、 ２３ 搬送コンベヤ、 ２４ 孔、 ２５ 評価装置、 ２６ 目標値・入力器

Claims (3)

  1. シート状帯材の縁部（７，７′）の位置の制御法であって、シート状帯材がシート状帯材から成る管部材の成形装置の漏斗状成形型（５）内へ送られて案内くさび（１１）によって重ね継ぎ目（１３）を形成され、次いで溶着されるようになっている形式のものにおいて、溶着の後に赤外線センサー（１９）を用いて重ね継ぎ目（１３）に対して垂直方向に温度分布を測定して評価し、かつ与えられた実際値分布からの偏差に際して漏斗状成形型（５）及び案内くさび（１１）の回動のための信号を発信することを特徴とする、シート状帯材の縁部の位置の制御法。
  2. 溶着を高周波（ＨＦ）によって行う請求項１記載の制御法。
  3. 温度分布を溶着の直後に測定する請求項１又は２記載の制御法。
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BG108661A (en) 2005-03-31
CN1553852A (zh) 2004-12-08
AU2002362357B2 (en) 2007-01-04
BR0212444A (pt) 2004-12-28
DE10144898C1 (de) 2003-04-24
US6911632B2 (en) 2005-06-28
CN1276829C (zh) 2006-09-27
PL368123A1 (en) 2005-03-21
ES2237711T3 (es) 2005-08-01
MXPA04002417A (es) 2004-07-30
ATE288353T1 (de) 2005-02-15
EP1425155A1 (de) 2004-06-09
US20040238529A1 (en) 2004-12-02

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