JP2005125783A - レーザー光線による樹脂の加熱方法及び装置 - Google Patents
レーザー光線による樹脂の加熱方法及び装置 Download PDFInfo
- Publication number
- JP2005125783A JP2005125783A JP2004300115A JP2004300115A JP2005125783A JP 2005125783 A JP2005125783 A JP 2005125783A JP 2004300115 A JP2004300115 A JP 2004300115A JP 2004300115 A JP2004300115 A JP 2004300115A JP 2005125783 A JP2005125783 A JP 2005125783A
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- Prior art keywords
- laser beam
- resin
- laser
- focal plane
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/0604—Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams
- B23K26/0608—Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams in the same heat affected zone [HAZ]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/0604—Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/244—Overlap seam welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B29C65/16—Laser beams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
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- B29C65/1658—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined scanning once, e.g. contour laser welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/221—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns being in the form of a sinusoidal wave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
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- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
【解決手段】レーザー光線を用いた焦点面への複数のレーザー光点による樹脂の加熱方法及び装置であり、複数のレーザー光点は多重くさび板を有する光学的構成により実現される。この構成を操作ヘッドに組込み、これにより、任意の輪郭線を有する透過溶接の溶接工程の改良が可能となる。
【選択図】図1
Description
2、2′、2″ レーザー光線
3 レンズ
4 二重くさび板
5、6、12 くさび
7 重複領域
8 集光レンズ
9 焦点面
10、11 光点
13 操作ヘッド
14 溶接縫合部
15、16 加工部材
17、18 溶接輪郭線
19 二重くさび
20、21 境界線
22 ガラス球
23 予熱区間
24 溶接区間
Claims (8)
- レーザー透過法に基づいて樹脂を溶接するために、焦点面(9)上の単一のレーザー光線(2)からの複数のレーザー光点を用いて樹脂を加熱する方法であって、レーザー光線(2)は第一のレンズ(3)により平行化され、平行化されたレーザー光線(2′)はくさび(5、6;12)の数に相当する数のレーザー光点(10、11)を生成するように多重くさび板(4)を用いて所定の角度変位し、分割され、分割されたレーザー光線(2″)は各々の伝達方向へ集光するレンズ(8)により更に調整され、集光レンズ(8)により焦点面(9)上に光点(10、11)を生成することを特徴とする樹脂の加熱方法。
- 分離されたレーザー光線は集光レンズ(8)の後方において、レーザー光線に対して透明な球(22)に入射し、球(22)の動きに応じて焦点面(9)に導かれることを特徴とする請求項1記載の樹脂の加熱方法。
- 個々のくさび(5、6;12)の大きさに応じてレーザー光点の強度が決まることを特徴とする請求項1記載の樹脂の加熱方法。
- レーザー光線(2)を横切って移動する偏向素子(19)によって生成した2つのレーザー光点(10、11)は焦点面(9)上を共にジグザグ状に動くことを特徴とする請求項1記載の樹脂の加熱方法。
- 焦点面(9)上にジグザグ状の輪郭線(17、18)を生成するように、レーザー光線(2′)を所定の角度、交互に逆に変位させる2つのくさび(19)をレーザー光路へと動かすことを特徴とする請求項4記載の樹脂の加熱方法。
- レーザー光線を用いて樹脂を加熱する装置であって、操作ヘッド(13)中のレーザー光線(2)の光路に、レーザー光線(2)を平行化する第1のレンズ(3)、くさび(5、6;12)の数に相当する数のレーザー光点(10、11)を生成する多重くさび板(4)及び焦点面(9)上に個々の光点を結ぶ集光レンズ(8)を配置したことを特徴とする樹脂の加熱装置。
- 操作ヘッド(13)は集光レンズ(8)の後方にレーザー光線に透明な球(22)を備え、操作ヘッド(13)内において回転可能に配置したことを特徴とする請求項6記載の樹脂の加熱装置。
- 多重くさび板(4)を二重くさび板として形成し、該くさび板と集光レンズ(8)の間に2つの偏向くさび(19)を備え、その境界面(20)は二重くさび板(4)の境界面(21)と平行であり、レーザー光線(2)を横切って左右に移動可能であることを特徴とする請求項6あるいは請求項7記載の樹脂の加熱装置。
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EP20030024188 EP1525972B1 (de) | 2003-10-21 | 2003-10-21 | Verfahren und Vorrichtung zum Erwärmen von Kunststoffen mittels Laserstrahlen |
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US (1) | US7223315B2 (ja) |
EP (1) | EP1525972B1 (ja) |
JP (1) | JP2005125783A (ja) |
CN (1) | CN1616218A (ja) |
AT (1) | ATE334800T1 (ja) |
DE (1) | DE50304494D1 (ja) |
HK (1) | HK1076426A1 (ja) |
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CN1616218A (zh) | 2005-05-18 |
US7223315B2 (en) | 2007-05-29 |
US20050098260A1 (en) | 2005-05-12 |
DE50304494D1 (de) | 2006-09-14 |
EP1525972B1 (de) | 2006-08-02 |
EP1525972A1 (de) | 2005-04-27 |
ATE334800T1 (de) | 2006-08-15 |
HK1076426A1 (en) | 2006-01-20 |
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