HRP20240622T1 - Postupak proizvodnje betonskih elemenata - Google Patents

Postupak proizvodnje betonskih elemenata Download PDF

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Publication number
HRP20240622T1
HRP20240622T1 HRP20240622TT HRP20240622T HRP20240622T1 HR P20240622 T1 HRP20240622 T1 HR P20240622T1 HR P20240622T T HRP20240622T T HR P20240622TT HR P20240622 T HRP20240622 T HR P20240622T HR P20240622 T1 HRP20240622 T1 HR P20240622T1
Authority
HR
Croatia
Prior art keywords
concrete
granular material
layer
binder
value
Prior art date
Application number
HRP20240622TT
Other languages
English (en)
Inventor
Michael Metten
Original Assignee
Metten Technologies Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Metten Technologies Gmbh & Co. Kg filed Critical Metten Technologies Gmbh & Co. Kg
Publication of HRP20240622T1 publication Critical patent/HRP20240622T1/hr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/022Agglomerated materials, e.g. artificial aggregates agglomerated by an organic binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/005Devices or processes for obtaining articles having a marble appearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/028Deflecting the flow of the unshaped material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/021Agglomerated materials, e.g. artificial aggregates agglomerated by a mineral binder, e.g. cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0067Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability making use of vibrations
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Road Paving Structures (AREA)
  • Environmental & Geological Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Aftertreatments Of Artificial And Natural Stones (AREA)
  • Combustion & Propulsion (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Claims (21)

1. Postupak proizvodnje betonskih elemenata koji sadrže najmanje jedan sloj betona, gdje se u navedenom postupku beton dodaje u kalup za najmanje jedan element, beton se kompaktira vibriranjem i/ili nabijanjem, te se zatim stvrdnjava, gdje se prije kompaktiranja najmanje jedan dio zrnatog materijala primjenjuje na sloj betona uz pomoć uređaja za primjenjivanje, naznačen time što beton kojeg se puni u kalup ima vrijednost voda/vezivo (vrijednost w/b) od 0,31 do 0,45 prije stvrdnjavanja, a upotrijebljeni zrnati materijal je materijal koji sadrži (a) rasutu komponentu, koja ima prosječni promjer zrna od 0,1 do 5 mm u količini od 75 do 85%, težinski, i (b) vezivo u količini od 15 do 25%, težinski, u svakom slučaju na osnovi ukupnog sastava zrnatog materijala, gdje zrnati materijal ima vrijednost voda/vezivo (vrijednost w/b) od 0,24 do 0,38 prije primjenjivanja na sloj betona, gdje je sloj betona površinski sloj betona, te gdje betonski element u najmanju ruku sadrži jedan dodatni sloj betona.
2. Postupak u skladu s patentnim zahtjevom 1, naznačen time što je betonski element betonski blok, betonska ploča ili betonska stuba.
3. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što beton kojeg se puni u kalup ima vrijednost voda/vezivo (vrijednost w/b) od 0,35 do 0,40 prije stvrdnjavanja.
4. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što je udio cementa u sloju betona 15 do 25%, težinski, osobito 17,5 do 20,5%, težinski, na osnovi ukupnog sastava sloja betona.
5. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što je vezivo kojeg sadrži zrnati materijal anorgansko vezivo, poput cementa, hidrauličnog vapna, gipsa ili vodenog stakla.
6. Postupak u skladu s bilo kojim od patentnih zahtjeva 1 do 4, naznačen time što je vezivo kojeg sadrži zrnati materijal organsko vezivo, poput disperzija plastičnog materijala, akrilatnih smola, alkidnih smola, epoksidnih smola, poliuretana, sol-gel smola ili emulzija silikonske smole.
7. Postupak u skladu s bilo kojim od patentnih zahtjeva 1 do 4, naznačen time što se kao rasutu komponentu upotrebljava rasutu komponentu koja ima prosječni promjer zrna od 0,1 do 1,8 mm i/ili je vrijednost voda/vezivo (vrijednost w/b) zrnatog materijala 0,24 do 0,33.
8. Postupak u skladu s bilo kojim od patentnih zahtjeva 1 do 4 ili 6, naznačen time što se kao rasutu komponentu upotrebljava rasutu komponentu koja ima prosječni promjer zrna od 1,2 do 5 mm, zrnati materijal sadrži vezivo u količini od 15 do 20%, težinski, na osnovi ukupnog sastava zrnatog materijala, i/ili je vrijednost voda/vezivo (vrijednost w/b) zrnatog materijala 0,28 do 0,38.
9. Postupak u skladu s bilo kojim od patentnih zahtjeva 1 do 7, naznačen time što se kao rasutu komponentu upotrebljava rasutu komponentu koja ima prosječni promjer zrna od 0,1 do 1,2 mm.
10. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što je dodatni sloj betona sloj sirovog betona.
11. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što beton sadrži aditive za beton, poput granulirane troske, pucolana, lebdećeg pepela, vapnenca, lebdećeg pepela iz ugljena i/ili silicijske prašine.
12. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što površinski sloj betona ima optička svojstva, poput boje ili sjajnost, a zrnati materijal ima optička svojstva koja se razlikuju od navedenih.
13. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što se zrnati materijal primjenjuje rasipanjem ili nabacivanjem.
14. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što se zrnati materijal primjenjuje na sloj betona uz pomoć uređaja za primjenjivanje, gdje uređaj za primjenjivanje u najmanju ruku sadrži uređaj za kapanje, centrifugalni disk, krak za nabacivanje i/ili katapult, u kojeg se dodaje najmanje jedan dio zrnatog materijala.
15. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što uređaj za primjenjivanje u najmanju ruku sadrži jedan odmjerni spremnik, koji sadrži zrnati materijal i ima odmjernu traku, gdje se odmjerni spremnik navodi iznad kalupa ravnomjernom ili neravnomjernom brzinom.
16. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što uređaj za primjenjivanje u najmanju ruku sadrži jedan cijevni spoj u kojeg se dodaje jedan ili više dijelova zrnatog materijala i kroz kojeg ih se rasipa, nabacuje, izbacuje i/ili ispušta na sloj betona.
17. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što rasuti materijal je ili sadrži kamenu smjesu.
18. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što rasuti materijal u najmanju ruku sadrži materijal kojeg se bira iz skupine koju čine poludragulji, dragulji, tinjac, metalne strugotine, staklo i čestice plastike.
19. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što se nakon kompaktiranja na površinu betonskih blokova ili betonskih ploča primjenjuje sredstvo za brtvljenje i/ili za impregniranje.
20. Postupak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što se nakon kompaktiranja, a prije stvrdnjavanja, površine i/ili rubove betonskih blokova ili betonskih ploča obradi četkama, te tako strukturira i/ili ogrubi i/ili zagladi i/ili se ukloni izbočine na rubovima.
21. Betonski blok ili betonska ploča, naznačeni time što ih se može načiniti postupkom u skladu s bilo kojim od patentnih zahtjeva 1 do 20.
HRP20240622TT 2014-07-11 2015-07-10 Postupak proizvodnje betonskih elemenata HRP20240622T1 (hr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102014010259.9A DE102014010259A1 (de) 2014-07-11 2014-07-11 Verfahren zum Herstellen von Betonelementen
PCT/EP2015/065852 WO2016005566A1 (de) 2014-07-11 2015-07-10 Verfahren zum herstellen von betonelementen
EP15741136.4A EP3166904B1 (de) 2014-07-11 2015-07-10 Verfahren zum herstellen von betonelementen

Publications (1)

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HRP20240622T1 true HRP20240622T1 (hr) 2024-08-02

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HRP20240622TT HRP20240622T1 (hr) 2014-07-11 2015-07-10 Postupak proizvodnje betonskih elemenata

Country Status (15)

Country Link
US (2) US10815150B2 (hr)
EP (1) EP3166904B1 (hr)
AU (1) AU2015286624B2 (hr)
BR (1) BR112016030140B1 (hr)
CA (1) CA2954356C (hr)
DE (2) DE102014010259A1 (hr)
DK (1) DK3166904T3 (hr)
ES (1) ES2984629T3 (hr)
HR (1) HRP20240622T1 (hr)
HU (1) HUE066483T2 (hr)
PL (1) PL3166904T3 (hr)
PT (1) PT3166904T (hr)
RS (1) RS65534B1 (hr)
SI (1) SI3166904T1 (hr)
WO (1) WO2016005566A1 (hr)

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DE202021105285U1 (de) 2021-09-30 2021-10-08 Lithonplus Gmbh & Co. Kg Vorrichtung zur Herstellung von oberflächenstrukturierten Betonbauteilen
EP4159395A1 (de) 2021-09-30 2023-04-05 Lithonplus GmbH & Co. KG Vorrichtung und verfahren zur herstellung von oberflächenstrukturierten betonbauteilen
DE102022123032A1 (de) 2022-09-09 2024-03-14 braun-steine GmbH Drycast-kunststeinkörper und herstellungsverfahren eines solchen drycast-kunststeinkörpers

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Also Published As

Publication number Publication date
DE202015009253U1 (de) 2017-03-27
HUE066483T2 (hu) 2024-08-28
US10815150B2 (en) 2020-10-27
SI3166904T1 (sl) 2024-06-28
DE102014010259A1 (de) 2016-01-14
CA2954356C (en) 2020-10-13
US20210017077A1 (en) 2021-01-21
AU2015286624B2 (en) 2018-06-28
EP3166904B1 (de) 2024-03-20
PL3166904T3 (pl) 2024-06-24
BR112016030140B1 (pt) 2022-08-09
AU2015286624A1 (en) 2017-02-02
PT3166904T (pt) 2024-05-24
CA2954356A1 (en) 2016-01-14
DK3166904T3 (da) 2024-05-06
US20170129811A1 (en) 2017-05-11
WO2016005566A1 (de) 2016-01-14
RS65534B1 (sr) 2024-06-28
BR112016030140A2 (hr) 2017-08-22
ES2984629T3 (es) 2024-10-30
EP3166904A1 (de) 2017-05-17

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