HRP20210992T1 - Proizvodnja aditiva za zgrade i ostale konstrukcije - Google Patents

Proizvodnja aditiva za zgrade i ostale konstrukcije Download PDF

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Publication number
HRP20210992T1
HRP20210992T1 HRP20210992TT HRP20210992T HRP20210992T1 HR P20210992 T1 HRP20210992 T1 HR P20210992T1 HR P20210992T T HRP20210992T T HR P20210992TT HR P20210992 T HRP20210992 T HR P20210992T HR P20210992 T1 HRP20210992 T1 HR P20210992T1
Authority
HR
Croatia
Prior art keywords
nozzle
extrudate
extruder
structural components
cellular structure
Prior art date
Application number
HRP20210992TT
Other languages
English (en)
Inventor
R. Platt BOYD IV
Original Assignee
Branch Technology, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Branch Technology, Inc. filed Critical Branch Technology, Inc.
Publication of HRP20210992T1 publication Critical patent/HRP20210992T1/hr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00—Designing vessels; Predicting their performance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00—Manipulators not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001—Applying decorations on shaped articles, e.g. by painting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B28B17/0081—Process control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
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    • B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
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    • B29D99/00—Subject matter not provided for in other groups of this subclass
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29D99/0014—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
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    • B29D99/0014—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
    • B29D99/0017—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs with filled hollow ridges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
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    • B29D99/0021—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with plain or filled structures, e.g. cores, placed between two or more plates or sheets, e.g. in a matrix
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
    • E04B1/3505—Extraordinary methods of construction, e.g. lift-slab, jack-block characterised by the in situ moulding of large parts of a structure
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04—Devices for both conveying and distributing
    • E04G21/0418—Devices for both conveying and distributing with distribution hose
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149—Honeycomb-like

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Claims (14)

1. Uređaj (3200) proizvodnje aditiva u slobodnom obliku za izgradnju konstrukcije (103, 221, 2010, 2102, 2103, 3101), uređaj (3200) sadrži: a. ekstruder (101) koji sadrži mlaznicu (217) za istiskivanje strukturnih komponenata, b. uređaj za kretanje (102) za pomicanje ekstrudera duž više unaprijed određenih putova dok ekstruder (101) istiskuje strukturne komponente kako bi strukturne komponente smjestio u željene položaje i povezao s odabranim ostalim komponentama kako se komponente proizvode, i c. upravljač (109) za pomicanje ekstrudera (101) i upravljanje radom ekstrudera (101), naznačen time što su predviđena sredstva za uklanjanje topline iz ekstrudata prije izlaska iz mlaznice (217) i izborno po izlasku iz mlaznice čime se olakšava skrućivanje ekstrudata (221) na otvorenom prostoru.
2. Uređaj (3200) prema zahtjevu 1, naznačen time što sredstvo za uklanjanje topline iz mlaznice ekstrudata (217) sadrži prolaz za prolaz tekućine kroz mlaznicu (217) i izlaz kroz nju, tako da tekućina teče preko ekstrudata (221).
3. Uređaj (3200) prema zahtjevu 2, naznačen time što tekućina zračno struji kroz i van mlaznice (217) kroz otvor mlaznice (220), tako da zrak struji oko ekstrudata (221).
4. Uređaj (3200) prema zahtjevu 1, naznačen time što sredstvo za uklanjanje topline iz mlaznice ekstrudata (217) sadrži prolaz za prolaz tekućine kroz i izlazak bez istjecanja izravno na ekstrudat (221).
5. Uređaj (3200) prema zahtjevu 1, naznačen time što sredstvo za uklanjanje topline iz mlaznice ekstrudata (217) sadrži prolaz za tekućinu za recirkulaciju.
6. Uređaj (3200) prema bilo kojem od prethodnih zahtjeva, naznačen time što mlaznica (217) sadrži više otvora (218).
7. Uređaj (3200) prema bilo kojem od prethodnih zahtjeva, naznačen time što nadalje sadrži uređaj za postavljanje za postavljanje međuprostornog materijala unutar barem dijela konstrukcije ekstrudiranih komponenata.
8. Uređaj (3200) prema zahtjevu 7, naznačen time što uređaj za postavljanje sadrži raspršivač za polimernu izolacijsku pjenu.
9. Postupak proizvodnje aditiva u slobodnom obliku za projektiranje i izgradnju konstrukcije, postupak koji sadrži: a. projektiranje ili odabir dizajna konstrukcije, b. projektiranje stanične konstrukcije koja ima međuprostorne prostore za barem neke strukturne komponente dizajna konstrukcije, c. pružanje programa za upravljanje kretanja i rada ekstrudera u uređaju prema bilo kojem od prethodnih zahtjeva, kako bi se proizvela stanična struktura za barem neke strukturne komponente, d. rukovanje ekstruderom kojim upravlja program za proizvodnju stanične strukture, e. ispunjavanje barem dijela međuprostornih prostora materijalom za punjenje male gustoće, i f. nanošenje završnog materijala na barem neke strukturne komponente.
10. Postupak prema zahtjevu 9, nadalje obuhvaća nanošenje drugog završnog materijala na barem neke od strukturnih komponenata.
11. Postupak prema zahtjevu 10, nadalje obuhvaća istiskivanje dijelova stanične matrice za stvaranje ukrasnih elemenata (3108), spojeva, vodova, trkaćih staza, ožičenja, zračnih putova, ili cijevi
12. Postupak prema zahtjevu 10, naznačen time što stanična struktura sadrži uzorak koji se ponavlja.
13. Postupak prema zahtjevu 10, naznačen time što stanična struktura sadrži uzorak koji se razlikuje od jedne stanice ili skupine stanica do druge.
14. Postupak prema zahtjevu 10, naznačen time što je stanična struktura modularizirana i sadrži uzorak koji sadrži jedan ili više prostornih okvira.
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