ES2561052T3 - Procedimiento para la fabricación de telas de fibra de carbono y telas fabricadas con este procedimiento - Google Patents
Procedimiento para la fabricación de telas de fibra de carbono y telas fabricadas con este procedimiento Download PDFInfo
- Publication number
- ES2561052T3 ES2561052T3 ES13713525.7T ES13713525T ES2561052T3 ES 2561052 T3 ES2561052 T3 ES 2561052T3 ES 13713525 T ES13713525 T ES 13713525T ES 2561052 T3 ES2561052 T3 ES 2561052T3
- Authority
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- Spain
- Prior art keywords
- fabric
- polyurethane
- protective layer
- silicone
- carbon fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 38
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 16
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 16
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000011241 protective layer Substances 0.000 claims abstract description 20
- 239000000839 emulsion Substances 0.000 claims abstract description 19
- 229920002635 polyurethane Polymers 0.000 claims abstract description 19
- 239000004814 polyurethane Substances 0.000 claims abstract description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 16
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 3
- 239000002759 woven fabric Substances 0.000 claims abstract description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 5
- 238000003475 lamination Methods 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920002396 Polyurea Polymers 0.000 claims description 2
- OBNDGIHQAIXEAO-UHFFFAOYSA-N [O].[Si] Chemical group [O].[Si] OBNDGIHQAIXEAO-UHFFFAOYSA-N 0.000 claims description 2
- 238000003490 calendering Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 150000002334 glycols Chemical class 0.000 claims description 2
- 238000007731 hot pressing Methods 0.000 claims description 2
- 239000012943 hotmelt Substances 0.000 claims description 2
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 239000003605 opacifier Substances 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 6
- 238000007792 addition Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
Classifications
-
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- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
- D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
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- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/156—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is calendered and immediately laminated
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- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
- D06M17/08—Polyamides polyimides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
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- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
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- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/22—Fibres of short length
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- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
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- B32B2605/003—Interior finishings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/40—Fibres of carbon
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
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- D06N2211/261—Body finishing, e.g. headliners
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T156/10—Methods of surface bonding and/or assembly therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
- Inorganic Fibers (AREA)
Abstract
Procedimiento para la fabricación de telas de fibra de carbono, en el que una tela de fibra de carbono (1) se impregna con una emulsión de silicona, poliuretano o acrílica (4) que, a continuación, se seca conjuntamente con la tela (1), caracterizado porque, como mínimo, una capa protectora (2) que comprende una película, una tela tejida o una tela no tejida se aplica sobre una cara de la tela (1).
Description
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DESCRIPCION
Procedimiento para la fabricacion de telas de fibra de carbono y telas fabricadas con este procedimiento.
La presente invencion se refiere a un procedimiento para la fabricacion de telas de fibra de carbono, en particular, una tela flexible que se puede utilizar para recubrir partes internas de vehlculos a motor. La presente invencion tambien se refiere a un recubrimiento para vehlculos a motor que comprenden esta tela.
Las telas de fibras de carbono conocidas comprenden una malla de filamentos finos de fibras de carbono dispuestos de forma perpendicular entre si. Estas telas conocidas se impregnan con resinas polimericas y se solapan de acuerdo con direcciones adecuadas. Las resinas se curan para obtener materiales rlgidos con una resistencia especlfica elevada, que son adecuados para la produccion de partes estructurales o partes decorativas. Estos materiales, debido a su caracterlstica de rigidez, no pueden aplicarse, por ejemplo, a partes internas de vehlculos a motor, en las que se requieren telas flexibles que puedan coserse y doblarse. Esto tambien excluye la utilizacion de telas en bruto hechas de fibra de carbono, las cuales tienden a deshebrarse y no son capaces de mantener inalterada la disposicion de las fibras una vez se deforman.
Los documentos JP-A-2007169867, JP-A-2003278083, JP-A-2011162897, EP 415254 A2 y JP-A-2004149980 dan a conocer procedimientos o productos en los que una tela de fibra de carbono se impregna con una emulsion de silicona o uretano.
El objetivo de la presente invencion, por lo tanto, es dar a conocer una tela hecha de fibra de carbono, que no presente las desventajas mencionadas. Dicho objetivo se consigue con un procedimiento, una tela y un recubrimiento, cuyas caracterlsticas principales se especifican en las reivindicaciones 1, 18 y 20, mientras que en las reivindicaciones restantes se especifican otras caracterlsticas.
Gracias a sus caracterlsticas particulares, la tela segun la presente invencion puede utilizarse de forma ventajosa para productos y accesorios de prendas de ropa o de piel, en particular, bolsos, as! como para otras aplicaciones que requieran una tela flexible, tales como, por ejemplo, recubrimientos de asientos y paredes interiores, en particular, de vehlculos a motor. De hecho, la tela segun la presente invencion no se deshilacha incluso cuando las costuras tensionan las fibras. Ademas, incluso si se deforma a lo largo de dos ejes transversales de curvatura, concretamente con deformaciones concavas o convexas, la tela mantiene una disposicion sustancialmente perpendicular y un deslizamiento longitudinal limitado de las fibras, con el fin de evitar las deformaciones permanentes de su estructura.
Se aplica una capa protectora especlfica a la tela para mejorar la manipulacion durante la fabricacion y/o para limitar la flexibilidad de la tela, as! como para hacerla resistente, impermeable, aislante, semitransparente, no transparente y/u opaca.
La tela segun la presente invencion es agradable al tacto y tiene una resistencia elevada, superior a la de una tela en bruto de fibra de carbono, a la vez que mantiene una flexibilidad extrema que tambien permite crear pliegues o dobladillos en la misma tela sin que se comprometa su integridad. La tela tambien es muy elastica, dado que su impregnacion especlfica asegura una disposicion correcta de la textura, incluso despues de las deformaciones. Por lo tanto, es posible deformar esta tela sin que se comprometa su textura y sin provocar que se deshebren las fibras.
Segun un aspecto de la presente invencion, la emulsion especlfica de silicona, poliuretano o acrllica tambien impregna las fibras mas interiores de la tela de fibra de carbono, con el fin de que se obtenga una tela resistente al desgaste superficial, pero permaneciendo extremadamente flexible.
Como mlnimo, un borde de la tela en su configuration final esta preferentemente doblado y cosido sobre si mismo, con el fin de que forme un dobladillo que evite el deshebrado de las fibras de las capas mas interiores de la tela.
Otras ventajas y caracterlsticas de la tela y del procedimiento segun la presente invencion seran evidentes para los expertos en la tecnica a partir de la siguiente description detallada y no limitante de una realization de la misma con referencia a los dibujos que se acompanan en los que:
- La figura 1 muestra una section parcial de la tela durante una etapa del procedimiento;
- La figura 2 muestra la tela de la figura 1 durante una etapa posterior del procedimiento;
- La figura 3 muestra la tela de la figura 1 durante una etapa posterior del procedimiento; y
- La figura 4 muestra la tela de la figura 1 durante otra etapa del procedimiento.
Haciendo referencia a la figura 1, se observa que la tela -1- segun la presente invencion comprende, como mlnimo, un tejido, en particular, pano, tela cruzada o saten, de hilos de fibra de carbono que tiene una densidad lineal entre 50 y 5.000 g/km y comprende de 1.000 a 60.000 filamentos, en particular, de 3.000 a 24.000 filamentos que tienen un diametro comprendido entre 5 y 10 micras. El espesor de la tela -1- esta comprendido entre 50 y 1.000 micras. El peso de base de la tela -1- esta comprendido entre 170 y 270 g/m2, en particular, entre 210 y 220 g/m2.
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En una primera etapa de trabajo preliminar, para asegurar la regularidad y el buen acabado estetico del tejido, la tela -1- se cepilla y/o estira a una temperatura comprendida entre 30oC y 200oC y/o a una presion comprendida entre 1 y 100 bar mediante dos cilindros o dos placas adecuadas para ejercer una presion variable.
En una segunda etapa de trabajo preliminar, se aplica, como mlnimo, una capa protectora -2-, que comprende, en particular, una pellcula, una tela tejida o una tela no tejida, mas en particular, una pellcula de poliuretano, poliamida o acrllica, sobre una cara de la tela -1-. El espesor de la capa protectora -2- esta comprendido entre 50 y 500 micras. El peso de base de la capa protectora -2- esta comprendido entre 20 y 40 g/m2, en particular entre 25 y 35 g/m2. La capa protectora -2- se aplica a la tela -1- mediante laminacion, en particular, calandrado o prensado en caliente, en los que la tela -1- y la capa protectora -2- se laminan conjuntamente a una temperatura comprendida entre 30oC y 200oC y/o a una presion entre 10 y 200 bar. Durante esta etapa de trabajo la superficie de la capa protectora -2- en contacto con la tela -1- penetra parcialmente en la tela -1-, con el fin de crear una capa intermedia -3-, que tiene un espesor comprendido entre el 5% y el 60% del espesor de la tela -1-, en la que los filamentos exteriores de la tela -1- se integran en la capa protectora -2-.
Haciendo referencia a la figura 2, se observa que en una etapa de trabajo principal la tela -1- se impregna con una emulsion de silicona, poliuretano o acrllica -4- por medio de pulverizadores -5-, o mediante embadurnado, inmersion o con un procedimiento de transferencia en fusion (“hot-melt”). Los pulverizadores -5- se disponen sobre la cara opuesta de la tela -1- con respecto a la capa protectora -2-, concretamente la tela -1- esta comprendida entre la capa protectora -2- y los pulverizadores -5-. La tela -1- con la emulsion de silicona, poliuretano o acrllica -4- se presiona por rodillos de laminacion a una presion ejercida por los rodillos comprendida entre 1 y 100 bar para hacer penetrar la emulsion de silicona, poliuretano o acrllica -4- en la tela -1- y eliminar la cantidad en exceso.
En una etapa posterior del procedimiento la emulsion de silicona, poliuretano o acrllica -4- en la tela -1- se seca, en particular, mediante un tratamiento termico en un horno a una temperatura comprendida entre 20oC y 200oC, durante un tiempo comprendido entre 2 y 40 horas. Al final de esta etapa de secado la tela -1- se impregna con un porcentaje de emulsion de silicona, poliuretano o acrllica -4- comprendido entre el 1% y el 60% del peso de la tela -1-.
Con referencia a la figura 3, se observa que en una etapa posterior opcional del procedimiento, se pulveriza una solucion alifatica -6- mediante los mismos pulverizadores -5- u otros pulverizadores sobre la tela -1-, con el fin de aplicar un peso de base de la solucion alifatica -6- comprendido entre 48 y 90 g/m2, en particular, 55 g/m2 ± 10% u 80 g/m2 ± 10%, despues de lo cual la solucion alifatica -6- se seca.
La solucion alifatica -6- comprende poliacrilatos, glicoles y/o compuestos de poliuretano alifatico, en particular opacificantes. La solucion alifatica -6- tambien puede comprender cadenas de silicio-oxlgeno.
Con referencia a la figura 4, se observa que en una etapa adicional opcional del procedimiento, se pulveriza una emulsion acuosa -7- de isocianato y/o sustancias de poliurea reticulantes por medio de los mismos pulverizadores -5- o de otros pulverizadores sobre la tela -1-, despues de lo cual esta emulsion acuosa -7- se seca.
El peso de base de la tela -1- al final del proceso esta comprendido preferentemente entre 260 y 320 g/m .
En una realizacion alternativa, la emulsion de silicona, poliuretano o acrllica -4- puede aplicarse a la tela -1- de la manera descrita anteriormente antes de la aplicacion de la capa protectora -2-.
En una etapa de trabajo final, como mlnimo, un borde de la tela -1- impregnado con la emulsion de silicona, poliuretano o acrllica -4- y unido a la capa protectora -2-, si existe, se dobla y cose sobre si mismo con el fin de formar un dobladillo.
Los expertos en la tecnica pueden realizar posibles variantes y/o adiciones a la realizacion de la presente invencion descrita e ilustrada en el presente documento manteniendose dentro del alcance de las siguientes reivindicaciones. En particular, realizaciones adicionales de la presente invention pueden incluir las caracterlsticas tecnicas de una de las siguientes reivindicaciones, con la adicion de una o mas caracterlsticas tecnicas, tomadas individualmente o en cualquier combination mutua, descritas en el texto y/o ilustradas en los dibujos.
Claims (20)
- 5101520253035404550556065REIVINDICACIONES1. Procedimiento para la fabricacion de telas de fibra de carbono, en el que una tela de fibra de carbono (1) se impregna con una emulsion de silicona, poliuretano o acrllica (4) que, a continuacion, se seca conjuntamente con la tela (1), caracterizado porque, como mlnimo, una capa protectora (2) que comprende una pellcula, una tela tejida o una tela no tejida se aplica sobre una cara de la tela (1).
- 2. Procedimiento, segun la reivindicacion anterior, caracterizado porque la emulsion de silicona, poliuretano o acrllica (4) se aplica a la tela (1) mediante pulverizacion (5), embadurnado, inmersion o por un procedimiento de transferencia en fusion (“hot-melt”).
- 3. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque la tela (1) se impregna con un porcentaje de emulsion de silicona, poliuretano o acrllica (4) comprendido entre el 1% y el 60% del peso de la tela (1).
- 4. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque antes del secado de la tela (1) con la emulsion de silicona, poliuretano o acrllica (4) se presiona a una presion comprendida entre 1 y 100 bar.
- 5. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque la capa protectora (2) se aplica mediante laminacion a la cara de la tela (1).
- 6. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque la emulsion de silicona, poliuretano o acrllica (4) se aplica a la tela (1) antes de que la capa protectora (2) se aplique a la tela (1).
- 7. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque la capa protectora (2) comprende una pellcula de poliuretano, poliamida o acrllica.
- 8. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque la capa protectora (2) se aplica a la tela (1) mediante una laminacion, en particular, un calandrado o prensado en caliente, en el que la superficie de la capa protectora (2) que esta en contacto con la tela (1) penetra parcialmente en la tela (1), con el fin de crear una capa intermedia (3) en la que los filamentos exteriores de la tela (1) estan integrados en la capa protectora (2).
- 9. Procedimiento, segun la reivindicacion anterior, caracterizado porque el espesor de la capa intermedia (3) esta comprendido entre el 5% y el 60% del espesor de la tela (1).
- 10. Procedimiento, segun una de las reivindicaciones 5 a 9, caracterizado porque dicha laminacion se lleva a cabo a una temperatura comprendida entre 30oC y 200oC y/o a una presion comprendida entre 10 y 200 bar.
- 11. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque una solucion alifatica (6) se pulveriza sobre la tela (1), despues de lo cual esta se seca.
- 12. Procedimiento, segun la reivindicacion anterior, caracterizado porque el peso de base de la solucion alifatica (6) esta comprendido entre 48 y 90 g/m2, en particular, 55 g/m2 ± 10% u 80 g/m2 ± 10%.
- 13. Procedimiento, segun la reivindicacion 11 o 12, caracterizado porque la solucion alifatica (6) comprende poliacrilatos, glicoles y/o compuestos de poliuretano alifatico, en particular opacificantes.
- 14. Procedimiento, segun una de las reivindicaciones 11 a 13, caracterizado porque la solucion alifatica (6) comprende cadenas de silicio-oxlgeno.
- 15. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque se pulveriza una emulsion acuosa (7) de isocianato y/o sustancias de poliurea reticulantes sobre la tela (1), despues de lo cual esta se seca.
- 16. Procedimiento, segun una de las reivindicaciones anteriores caracterizado porque el peso de base de la tela (1) al final del procedimiento esta comprendido entre 260 y 320 g/m2.
- 17. Procedimiento, segun una de las reivindicaciones anteriores, caracterizado porque, como mlnimo, un borde de la tela (1) impregnado con la emulsion de silicona, poliuretano o acrllica (4) y unido a la capa protectora (2), se dobla y cose sobre si mismo con el fin de formar un dobladillo.
- 18. Tela de fibra de carbono (1), caracterizada porque se fabrica con el procedimiento segun una de las reivindicaciones anteriores.
- 19. Tela, segun la reivindicacion anterior, caracterizada porque es deformable a lo largo de dos ejes de curvatura transversales.
- 20. Revestimiento para vehlcuios a motor, caracterizado porque comprende una tela, segun la reivindicacion 18 o 19.
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IT000245A ITMI20120245A1 (it) | 2012-02-20 | 2012-02-20 | Processo per fabbricare tessuti in fibra di carbonio e tessuto fabbricato con questo processo |
PCT/IB2013/051113 WO2013124760A1 (en) | 2012-02-20 | 2013-02-11 | Process for manufacturing carbon fiber fabrics and fabric manufactured with this process |
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- 2013-02-11 ES ES13713525.7T patent/ES2561052T3/es active Active
- 2013-02-11 EP EP13713525.7A patent/EP2817447B1/en active Active
- 2013-02-11 CN CN201380007216.4A patent/CN104937163A/zh active Pending
- 2013-02-11 US US14/371,233 patent/US9511564B2/en active Active
- 2013-02-11 JP JP2014557142A patent/JP6100282B2/ja active Active
- 2013-02-11 RU RU2014138134A patent/RU2614679C2/ru active
- 2013-02-18 SA SA113340308A patent/SA113340308B1/ar unknown
-
2015
- 2015-10-13 HK HK15110005.5A patent/HK1209466A1/xx unknown
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2016
- 2016-10-25 US US15/333,437 patent/US10392745B2/en active Active
Also Published As
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JP6100282B2 (ja) | 2017-03-22 |
JP2015510558A (ja) | 2015-04-09 |
US20150004863A1 (en) | 2015-01-01 |
RU2614679C2 (ru) | 2017-03-28 |
ITMI20120245A1 (it) | 2013-08-21 |
EP2817447A1 (en) | 2014-12-31 |
US10392745B2 (en) | 2019-08-27 |
US20170037566A1 (en) | 2017-02-09 |
HK1209466A1 (en) | 2016-04-01 |
RU2014138134A (ru) | 2016-04-10 |
CN104937163A (zh) | 2015-09-23 |
US9511564B2 (en) | 2016-12-06 |
SA113340308B1 (ar) | 2016-06-19 |
EP2817447B1 (en) | 2015-10-28 |
WO2013124760A1 (en) | 2013-08-29 |
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