EP3978661A1 - Manchon perforé - Google Patents
Manchon perforé Download PDFInfo
- Publication number
- EP3978661A1 EP3978661A1 EP21199023.9A EP21199023A EP3978661A1 EP 3978661 A1 EP3978661 A1 EP 3978661A1 EP 21199023 A EP21199023 A EP 21199023A EP 3978661 A1 EP3978661 A1 EP 3978661A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filaments
- sieve
- apron
- transverse
- longitudinal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 claims abstract description 67
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 description 15
- 238000010348 incorporation Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
- D01H5/86—Aprons; Apron supports; Apron tensioning arrangements
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
Definitions
- the present invention relates to an endless screen apron for transporting a fiber structure to be compressed over a suction slit of a compression device of a spinning machine, which has a large number of adjacent longitudinal filaments in the circumferential direction and a large number of adjacent transverse filaments transversely to the circumferential direction, with spacings being present between adjacent longitudinal filaments and adjacent transverse filaments , which form free surfaces so that the sieve apron is permeable to air.
- a fiber bundle drawn in a drafting system leaves the drafting system with a specific width and is then twisted into a thread with a relatively small diameter.
- the thread contains marginal fibers that are not properly tied into the twisted thread and thus contribute little at most to the strength of the thread.
- the drafting zone of the drafting system is followed by a compression zone. In the compaction zone, the fibers are compacted relative to one another, which causes the fiber structure to become narrower. The resulting thread then becomes more even, firmer and less hairy.
- a suction tube which is surrounded by an endless, air-permeable sieve strap, is used to compress the fiber structure.
- the sieve apron slides over a suction slot of the suction tube, which is arranged at an angle to the running direction of the fiber structure.
- the running direction of the fiber structure essentially corresponds to the circumferential direction of the sieve apron.
- the fiber structure is transported on the sieve apron and compressed along a suction edge of the suction slot.
- the transport belt is designed as a fabric belt and consists of longitudinal threads running in the transport direction of the fiber structure and transverse threads running transversely to the transport direction of the fiber structure.
- the clear distance between two longitudinal threads is greater than the clear distance between two transverse threads.
- the object of the present invention is therefore to create a screen apron that is wear-resistant and still allows the fiber structure on the screen apron to be moved very well transversely to the circumferential direction of the screen apron.
- a sieve apron has an endless circumference for transporting a fiber structure to be compressed over a suction slot of a compression device of a spinning machine.
- a multiplicity of adjacent longitudinal filaments are arranged in the circumferential direction of the sieve apron and a multiplicity of adjacent transverse filaments are arranged transversely to the circumferential direction of the sieve apron. Between adjacent longitudinal filaments and adjacent transverse filaments there are spaces which form free surfaces, so-called sieve surfaces, so that the sieve apron is permeable to air. These distances can also be called mesh size.
- the longitudinal filaments have a thinner cross-section than the transverse filaments.
- the use of finer longitudinal filaments, which will generally be the weft filaments, and stronger transverse filaments, which will generally be the warp filaments, leads to significant advantages.
- the sieve apron With the stronger transverse filament, the sieve apron has a larger wear volume. The reason for this is that the stronger transverse filament lying transversely to the circumferential direction of the sieve apron or transversely to the transport direction of the fiber structure rests on the suction pipe, while the longitudinal filament is tensioned in such a way that it is not pressed onto the suction pipe even under the load of a pressure roller. Accordingly, wear occurs first on the thicker transverse filament. This increases possible wear times and extends the service life of the screen apron accordingly.
- the necessary low flexural rigidity of the sieve apron is also retained with the finer longitudinal filament.
- the sieve strap continues to run around the small radii of the intake manifold without a gap.
- Another advantage is that the fibers lie mainly on the backs of the stronger and more closely spaced transverse filaments. As a result, the fibers of the fiber structure can be shifted more easily transversely to the spinning direction and can thus be compressed more intensively. If at all, the fibers are correspondingly less hindered in their transverse movement by the longitudinal filaments because of their greater spacing.
- a particular advantage of the invention is that the thinner longitudinal filament touches the suction pipe, if at all, with reduced contact pressure and only after it has reached the transverse filaments after a certain operating time corresponding wear and tear has occurred.
- a screen apron that consists of both reinforced transverse and reinforced longitudinal filaments could be advantageous in terms of wear, but it would have disadvantages in terms of the transverse displaceability of the fibers and the flexibility of the screen apron in the circumferential direction and thus the lack of gaps between the suction pipe and screen apron be avoided with the screen apron according to the invention.
- a particularly advantageous embodiment of the sieve apron is when the longitudinal filaments are arranged within areas formed by turning points of the transverse filaments. A kind of top surface on the screen apron is thus spanned by the transverse filaments. Due to the thinner longitudinal filaments, the fabric can be produced in such a way that the longitudinal filaments, at least when new, are always at most level with the transverse filaments, but preferably below the transverse filaments. Accordingly, the longitudinal filaments are not exposed to the transverse filaments. They are preferably below the transverse filaments, but at most in the same surface area as the transverse filaments. They are thus largely protected from wear and tear by the thicker transverse filaments. As a result, the screen apron remains operational for longer and retains the property of good transverse mobility of the fibers on the screen apron for a long time.
- the longitudinal filaments meander less than the transverse filaments.
- incorporation or crimping is the ratio of the length of a filament incorporated into the fabric to its length in the stretched state. The smaller the incorporation, the more stretched are the filaments in the fabric. In the present case, this means that the particularly advantageous sieve apron has a smaller incorporation of the longitudinal filaments than the transverse filaments. The distance between the turning points of the longitudinal filaments is therefore smaller than the distance between the turning points of the transverse filaments. That Sieve straps are woven with a small weft incorporation when the longitudinal filament is the weft filament.
- the longitudinal filament or the weft filament only meanders very weakly or, if it runs essentially in a straight line, hardly at all through the transverse filaments or the warp filaments. Minimal meandering is advantageous in order to obtain better resistance to displacement of the fabric.
- the longitudinal filaments run essentially in a straight line.
- the longitudinal filaments are therefore not or hardly incorporated into the fabric.
- the stability of the transverse filaments relative to each other is thus reduced, but the resistance to wear and the ability for the fibers to be very easily moved transversely on the sieve apron is improved as a result.
- the reason for this is that it takes longer for the transverse filaments to wear down to the same height as the thinner longitudinal filaments, or for the sieve apron to tear.
- the distance between adjacent longitudinal filaments is greater than the distance between adjacent transverse filaments.
- the close spacing of the transverse filaments is compensated for by the larger spacing of the longitudinal filaments with regard to the mesh size.
- the free screen area does not become too large due to the closer arrangement of the transverse filaments. If the screen surface is too large, the fibers would be increasingly sucked through it. It is therefore advantageous to create a screen surface which, on the one hand, allows the fibers to adhere sufficiently to the screen apron, but on the other hand continues to allow the fibers to be displaced laterally and, if possible, no fibers are sucked through the screen apron.
- the free surface between the longitudinal filaments and the transverse filaments i.e. the screen surface
- the suitable size of the screen surface depends in particular on the type and size of the fibers of the fiber assembly to be compressed.
- the transverse filaments have a diameter that is between 10% and 80% larger than the diameter of the longitudinal filaments.
- the suitable diameter of the filaments depends, among other things, on the type and size of the fibers of the fiber assembly to be compressed.
- the service life i.e. the duration of the wear resistance of the screen apron, and the mobility of the fibers can be influenced as a result.
- the sieve strap has a plain weave or a twill weave.
- the screen strap can be easily manufactured.
- a plain weave on the one hand the dimensional stability of the fabric and on the other hand the adaptation to the suction tube without a gap is very good. This creates very good resistance to displacement and running stability.
- the twill weave running directions of the sieve apron or different sides of the sieve apron can be produced.
- the sieve apron has an antistatic finish. This can be done with an antistatic coating of the sieve apron, for example with carbon. However, all or some of the filaments can also be made of antistatic material and woven into the screen strap.
- figure 1 shows a schematic representation of a side view of a section of a drafting system 1 of a spinning machine, in particular a ring spinning machine with a compression device 2.
- the drafting system 1 comprises a pair of feed rollers 3, a pair of draft rollers 4 and a pair of exit rollers 5.
- Each of the pairs of rollers 3, 4 and 5 is formed by an upper roller and a lower roller or a lower cylinder.
- each pair of rollers 3, 4 and 5 are pressed against each other and form at their point of contact a respective nip point K1, K2 and K3 for a fiber structure 6 entering the drafting system 1, with the nip point K1 being held by the pair of draw-in rollers 3 and the nip point K2 being held by the pair of draft rollers 4 and the nip K3 is formed by the output roller pair 5.
- a thread clamping point K4 is formed by a pressure roller 7 which presses against a suction pipe 8 which can be sucked. Due to the different speeds of the roller pairs 3, 4 and 5, the fiber structure 6 is stretched.
- the fiber structure 6 is transported through the drafting system 1 at the same time. After leaving the drafting system 1, the drafted sliver 1 reaches the compression device 2, in which it is compressed.
- the compression device 2 has a suction slot 9 between the clamping point K3 and the thread clamping point K4 on the suction tube 8, at the edge of which the fibers of the fiber structure 6 are bundled or compressed.
- the stretched fiber structure 6 is transported in the transport direction T by means of a sieve belt 10, which loops around the suction pipe 8 and a deflection rod 11 in the circumferential direction U, over the suction pipe 8.
- the screen apron 10 is driven by the pressure roller 7 .
- the pressure roller 7 is in turn set in rotation by means of elements not shown via the upper roller of the pair of output rollers 5 . Negative pressure, which is present in the suction tube 8 and sucks in the fiber structure 6 via the suction slot 9, also acts through the sieve strap 10, which is permeable to air.
- the fiber structure 6, which forms a thread 12 after the clamping point K4 reaches a thread guide 13 and is guided on to a spinning device, not shown.
- the upper rollers of the lower rollers of the roller pairs 3, 4 and 5 and the pressure roller 7 can be raised.
- a loading arm 14 to which the upper rollers and the pressure roller 7 are fastened in a known manner, is moved about a pivot point D in the direction of the arrow P.
- FIG 2 shows a plan view of the compression device 2 with the sieve apron 10.
- the fiber structure 6 is transported together with the rotating sieve apron 10 in the circumferential direction U of the sieve apron or in the transport direction T of the fiber structure 6 via the suction pipe 8.
- the sieve strap 10 rests on the intake manifold 8 and slides over it.
- the sieve apron 10 is driven, as shown in FIG figure 1 visible, by the in turn driven pressure roller 7.
- the fiber structure 6 is sucked in in the area of the suction slot 9 and is compressed at an edge of the suction slot 9, which is positioned at an angle with respect to the transport direction T of the fiber structure 6.
- the sieve apron 10 is air-permeable, so that the negative pressure present in the suction pipe 8 can act through the sieve apron 10 on the fibers of the fiber structure 6 .
- wear occurs on the underside of the filter apron 10.
- figure 3 shows an enlarged section of a fabric of a sieve apron 10 according to the invention in a plain weave.
- the fabric of the sieve apron 10 has adjacent longitudinal filaments 15 and adjacent transverse filaments 16 .
- Fibers 17 of the fiber structure 6 resting on the sieve apron 10 are shown schematically.
- the fiber structure 6 accordingly lies in the transport direction T of the fiber structure 6 on the sieve apron 10.
- the fibers 17 are longitudinally aligned in the circumferential direction U of the sieve apron 10 .
- Longitudinal filaments 15 and transverse filaments 16 are each spaced apart from one another, so that the sieve apron 10 is permeable to air by means of the resulting meshes.
- a distance AL between the longitudinal filaments 15 is greater than a distance AQ between the transverse filaments 16.
- the distance AL can be about 400 ⁇ m, for example, and the distance AQ can be 100 ⁇ m, for example.
- a resulting screen surface 18 has between the longitudinal filaments 15 and the transverse filaments 16 rectangular meshes with the dimensions of the distances AL and AQ. Due to the small mesh size in the circumferential direction U or transport direction T, there is less fiber loss.
- the large mesh width transverse to the fiber direction enables a large volume flow of the suction air and a good compression effect of the fiber structure 6.
- the free area between the longitudinal filaments 15 and the transverse filaments 16, the screen surface 18, is in particular between 20% and 60%, preferably between 30% and 50% of the total screen apron area.
- the longitudinal filaments 15 have a diameter DL which is significantly smaller than a diameter DQ of the transverse filaments 16.
- the transverse filaments 16 preferably have a diameter DQ which is between 10% and 80% larger than the diameter DL of the longitudinal filaments 15
- the transverse filaments 16 can have a diameter DQ of approximately 150 ⁇ m and the longitudinal filaments 15 have a diameter DL of approximately 100 ⁇ m. This difference in diameter causes the sieve apron 10 to rest on the suction pipe 8 essentially on the surfaces of the transverse filaments 16 . The wear will thus affect the transverse filaments 16 first. Only when this is at a height are worn away so that they are the same as the longitudinal filaments 15, the longitudinal filaments 15 are also included in the wear.
- Figure 4a shows a section through a fabric of a sieve apron 10 in the transport direction T of the fiber structure 6 or in the circumferential direction U of the sieve apron 10.
- the fibers 17 of the fiber structure 6 would accordingly lie on the sieve apron 10 along the plane of the drawing.
- the diameter DL of the longitudinal filaments 15 is smaller than the diameter DQ of the transverse filaments 16.
- imaginary surfaces F, which rest on turning points WQ of the transverse filaments 16 are at a distance from turning points WL of the longitudinal filaments 15. Accordingly, the Underside of the sieve apron 10 essentially with the turning points WQ of the transverse filaments 16 on the suction pipe 8.
- the pressure roller 7 On the upper side of the sieve apron 10, the pressure roller 7 essentially also acts on the turning points WQ of the transverse filaments 16. Accordingly, the wear will essentially take place on the transverse filaments 16, since the thinner longitudinal filaments 15, which also meander less, are spaced at a distance a from these surfaces F and thus generally have no contact with the suction pipe 8 and the pressure roller 7.
- the distance AWL between the turning points WL is therefore less than the distance AWQ between the turning points WQ.
- the turning points WL lie between the two surfaces F.
- FIG 4b a section through a fabric of a sieve apron 10 is shown transversely to the transport direction T of the fiber structure 6 or transversely to the circumferential direction U of the sieve apron 10 .
- the fibers 17 of the fiber structure 6 would thus lie perpendicularly to the plane of the screen apron 10 .
- the imaginary surface F resting on the turning points WQ is at a distance a from the turning points WL of the longitudinal filaments 15 . This creates points of attack for the sieve apron 10 to slide over the Suction pipe 8 and for the drive by the pressure roller 7 essentially on the thicker transverse filaments 16.
- the thinner longitudinal filaments 15 are located on each side of the sieve apron 10 at a distance a from the respective surface F.
- the thinner longitudinal filaments 15 are thus separated by the thicker transverse filaments 16 protected because they are not arranged exposed to the transverse filaments 16 in the fabric of the sieve apron 10.
- the longitudinal filaments meander less than the transverse filaments.
- the meandering can even be largely dispensed with completely.
- the longitudinal filaments then run completely or at least almost in a straight line.
- the present invention is not limited to the illustrated and described embodiments.
- thickness and spacing ratios of the longitudinal filaments 15 and transverse filaments 16 other than those shown are possible.
- the incorporation of the longitudinal filaments 15 can also be more or less than shown in the exemplary embodiments.
- the distance a it is also possible within the scope of the invention for the distance a to be reduced to the value “0”. This can be brought about by incorporating the longitudinal filaments 15 to a greater extent.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020125521.7A DE102020125521A1 (de) | 2020-09-30 | 2020-09-30 | Siebriemchen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3978661A1 true EP3978661A1 (fr) | 2022-04-06 |
EP3978661B1 EP3978661B1 (fr) | 2024-04-10 |
Family
ID=77951621
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21199023.9A Active EP3978661B1 (fr) | 2020-09-30 | 2021-09-27 | Manchon perforé |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3978661B1 (fr) |
CN (1) | CN114318597A (fr) |
DE (1) | DE102020125521A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023105004A1 (fr) * | 2021-12-09 | 2023-06-15 | Rieter Components Germany Gmbh | Dispositif de compactage d'un métier à filer, tablier de transport et tablier intermédiaire |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0567978A2 (fr) | 1992-04-30 | 1993-11-03 | Fujicopian Co., Ltd. | Ruban encreur |
US20010029217A1 (en) | 2000-04-11 | 2001-10-11 | Wilhelm Stahlecker Gmbh | Transport belt for transporting a fiber strand to be condensed and method of making same |
DE10104182A1 (de) | 2001-01-24 | 2002-07-25 | Stahlecker Fritz | Transportband zum Transportieren eines zu verdichtenden Faserverbandes |
CN1453196A (zh) | 2003-04-28 | 2003-11-05 | 宁波德昌精密纺织机械有限公司 | 一种紧密纺纱器的透气环形输送带 |
CN1556267A (zh) | 2003-12-31 | 2004-12-22 | 无锡莱福纶生物材料有限公司 | 一种紧密型纺纱用网格状吸聚圈及其织造方法 |
JP2009185436A (ja) * | 2008-02-04 | 2009-08-20 | Mas Fab Rieter Ag | 二重エプロンドラフト装置のための案内エプロン及び二重エプロンドラフト装置 |
US20100059193A1 (en) | 2005-09-22 | 2010-03-11 | Ichikawa Co., Ltd. | Belt for Shoe Press |
CN102605487A (zh) | 2011-09-07 | 2012-07-25 | 常熟市迅达粉末冶金有限公司 | 一种抗静电紧密纺用网格圈 |
CN204281941U (zh) | 2014-12-01 | 2015-04-22 | 安徽省潜山县八一纺织器材厂 | 适用于环锭细纱机紧密纺装置的节能网格圈 |
DE102014106745A1 (de) | 2014-05-13 | 2015-11-19 | Maschinenfabrik Rieter Ag | Siebriemchen |
CN111254529A (zh) * | 2019-10-01 | 2020-06-09 | 李岚 | 一种细纱机牵伸机构上皮圈 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19837182B4 (de) | 1998-08-17 | 2007-01-25 | Stahlecker, Fritz | Transportband zum Transportieren eines zu verdichtenden Faserverbandes |
DE202007013020U1 (de) | 2007-09-17 | 2007-11-22 | Sefar Ag | Siebriemchen für ein Streckwerk einer Spinnmaschine sowie Streckvorrichtung mit einem Siebriemchen |
-
2020
- 2020-09-30 DE DE102020125521.7A patent/DE102020125521A1/de active Pending
-
2021
- 2021-09-27 EP EP21199023.9A patent/EP3978661B1/fr active Active
- 2021-09-27 CN CN202111133098.4A patent/CN114318597A/zh active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0567978A2 (fr) | 1992-04-30 | 1993-11-03 | Fujicopian Co., Ltd. | Ruban encreur |
US20010029217A1 (en) | 2000-04-11 | 2001-10-11 | Wilhelm Stahlecker Gmbh | Transport belt for transporting a fiber strand to be condensed and method of making same |
DE10104182A1 (de) | 2001-01-24 | 2002-07-25 | Stahlecker Fritz | Transportband zum Transportieren eines zu verdichtenden Faserverbandes |
CN1453196A (zh) | 2003-04-28 | 2003-11-05 | 宁波德昌精密纺织机械有限公司 | 一种紧密纺纱器的透气环形输送带 |
CN1556267A (zh) | 2003-12-31 | 2004-12-22 | 无锡莱福纶生物材料有限公司 | 一种紧密型纺纱用网格状吸聚圈及其织造方法 |
US20100059193A1 (en) | 2005-09-22 | 2010-03-11 | Ichikawa Co., Ltd. | Belt for Shoe Press |
JP2009185436A (ja) * | 2008-02-04 | 2009-08-20 | Mas Fab Rieter Ag | 二重エプロンドラフト装置のための案内エプロン及び二重エプロンドラフト装置 |
CN102605487A (zh) | 2011-09-07 | 2012-07-25 | 常熟市迅达粉末冶金有限公司 | 一种抗静电紧密纺用网格圈 |
DE102014106745A1 (de) | 2014-05-13 | 2015-11-19 | Maschinenfabrik Rieter Ag | Siebriemchen |
CN204281941U (zh) | 2014-12-01 | 2015-04-22 | 安徽省潜山县八一纺织器材厂 | 适用于环锭细纱机紧密纺装置的节能网格圈 |
CN111254529A (zh) * | 2019-10-01 | 2020-06-09 | 李岚 | 一种细纱机牵伸机构上皮圈 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023105004A1 (fr) * | 2021-12-09 | 2023-06-15 | Rieter Components Germany Gmbh | Dispositif de compactage d'un métier à filer, tablier de transport et tablier intermédiaire |
Also Published As
Publication number | Publication date |
---|---|
EP3978661B1 (fr) | 2024-04-10 |
DE102020125521A1 (de) | 2022-03-31 |
CN114318597A (zh) | 2022-04-12 |
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