EP3639329B1 - Élément de connexion enfichable doté d'éléments de contact matés et son procédé de fabrication - Google Patents

Élément de connexion enfichable doté d'éléments de contact matés et son procédé de fabrication Download PDF

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Publication number
EP3639329B1
EP3639329B1 EP18729109.1A EP18729109A EP3639329B1 EP 3639329 B1 EP3639329 B1 EP 3639329B1 EP 18729109 A EP18729109 A EP 18729109A EP 3639329 B1 EP3639329 B1 EP 3639329B1
Authority
EP
European Patent Office
Prior art keywords
housing part
plug
caulking
connector part
contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18729109.1A
Other languages
German (de)
English (en)
Other versions
EP3639329A1 (fr
Inventor
Manuel TÜNKER
Cord Starke
Valentin JANSON
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP3639329A1 publication Critical patent/EP3639329A1/fr
Application granted granted Critical
Publication of EP3639329B1 publication Critical patent/EP3639329B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/436—Securing a plurality of contact members by one locking piece or operation
    • H01R13/4367—Insertion of locking piece from the rear
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/424—Securing in base or case composed of a plurality of insulating parts having at least one resilient insulating part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H01R13/5045—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together different pieces being assembled by press-fit

Definitions

  • the invention relates to a plug connector part for plugging in connection with a mating connector part according to the preamble of claim 1 and a method for producing a plug connector part for plugging in connection with a mating connector part.
  • Such a connector part which can be designed as a circular connector part, for example, has a housing part that includes at least one receiving opening. At least one electrical contact element is arranged in the at least one receiving opening, via which the connector part can make electrical contact with the associated mating connector part.
  • contact elements are to be arranged firmly on the housing part.
  • the contact elements are to be fixed in a precise position on the housing part while maintaining low tolerances in such a way that the contact elements are held firmly on the housing part during use and, for example, forces acting when plugging in do not lead to the contact elements becoming detached.
  • the cores of an electrical line must be connected to the contact elements. This is done, for example, via crimp connections, via which the line cores are connected to respectively assigned contact elements, in order then to fix the contact elements together with the line cores connected to them on the housing part.
  • the contact elements can be pressed into the housing part.
  • the contact elements can be latched to the housing part and connected to the housing part in a form-fitting manner.
  • U1 known connectors are set flat contacts by caulking in an insulating material.
  • A1 known connector is a contact element caulked by pressing press-in pins with a housing.
  • a contact element is connected to a housing by heat staking by caulking the housing at a fusion point.
  • U.S. 2016/164223 A1 discloses the features of the preamble of claim 1.
  • the connector part comprises a caulking element arranged on the housing part, which can be moved in a pre-assembly state of the connector part along a caulking direction to the housing part and can be brought into interaction with a caulking section of the housing part by moving in the caulking direction, so that in an assembled state the at least one contact element the housing part is caulked.
  • One or more contact elements are thus attached to a housing part, for example an insulating body made of an electrically insulating material, in particular a plastic material, by caulking.
  • a housing part for example an insulating body made of an electrically insulating material, in particular a plastic material.
  • This makes it possible to place the contact elements initially without force on the housing part by inserting the contact elements into the receiving openings provided for them on the housing part.
  • the contact elements are then caulked to the housing part and thereby fixed to the housing part, so that the contact elements are fixed to the housing part in a resilient manner.
  • the contact elements can initially be inserted without force into the receiving openings provided on the housing part, the contact elements can first be connected to the line cores of the line and then attached to the housing part together with the cable cores. Caulking can then be used to fix the contact elements on the housing part in one working step for all contact elements together, which in particular also makes it possible to handle comparatively stiff cable cores with a large cable cross section while still holding the contact elements firmly on the housing part while maintaining low tolerances.
  • the caulking is done by a caulking element that is arranged on the housing part.
  • the contact elements can be inserted into the receiving openings on the housing part with essentially no force.
  • the caulking then takes place by moving the caulking element towards the housing part in a caulking direction, as a result of which the caulking element interacts with a caulking section on the housing part and thereby caulks the contact elements with the housing part.
  • the caulking thus takes place in a defined manner uniformly for all contact elements using the caulking element, which acts on the housing part to caulk the contact elements.
  • the connector part can be designed, for example, as a round connector part with an at least approximately round cross section.
  • the housing part which is part of a contact insert of the connector part, for example, can have a cylindrical basic shape with an approximately round cross section.
  • a plurality of receiving openings, in which the contact elements are to be received, can be arranged in the housing part, wherein the contact elements can be grouped on the housing part, for example, in such a way that they are arranged along a circle.
  • the caulking section can protrude outwards from a lateral surface of the housing part, for example, in the pre-assembly state of the connector part. Because the caulking element is moved relative to the housing part, the caulking element acts on the caulking section and plastically deforms it in such a way that material is pressed into the area of a receiving opening in which a contact element is placed, so that the contact element is positively locked in the receiving opening and is firmly established. A positive and non-positive connection of one or more contact elements with the housing part is thus created by plastic deformation of the housing part, by means of which the one or more contact elements are fixed in a precise position on the housing part.
  • the caulking element can be designed, for example, as a ring element that surrounds the housing part.
  • the ring element thus surrounds the housing part in the manner of a sleeve and can be displaced towards the housing part in order to act on the at least one caulking section of the housing part and thereby caulk the contact elements arranged on the housing part with the housing part.
  • the caulking element can be made of an electrically conductive material in one configuration, for example.
  • a shielding conductor of a line connected to the connector part can be arranged on the caulking element, for example, so that the shielding conductor is electrically connected to the caulking element and can be contacted electrically with an associated mating connector part via the caulking element.
  • the caulking element thus not only serves to fix the contact elements to the housing part during assembly, but also assumes an electrical function for contacting a shield conductor that is at ground potential.
  • a plug-in section is formed on the housing part, which is used for the plugging connection to a mating connector part and has, for example, one or more contact openings that are aligned with the receiving openings of the housing part.
  • the contact elements lie in the contact openings in such a way that by inserting the plug-in section into the associated mating connector part, electrical contact can be made between the contact elements and associated mating contact elements of the mating connector part.
  • the plug-in section can also have an essentially cylindrical basic shape.
  • a plug-in opening that is cylindrical in its basic shape can be formed in the manner of a socket.
  • the contact element can be designed in different ways.
  • the contact element can form a contact socket into which a mating contact element in the form of a contact pin can be inserted.
  • the contact element also have the form of a contact pin which can be inserted into a contact socket.
  • the contact element can be designed as a turned part, for example.
  • the contact element is thus made from a solid body by turning, wherein contact lamellae (which are elastically deformable to a certain extent to enable a contact pin to be inserted into a contact opening formed by the contact lamellae) can be separated from one another by sawing.
  • the contact element can also be designed as a rolled contact.
  • a contact element consists of a stamped metal sheet that is rolled up to provide a socket geometry.
  • an electrical conductor can be connected to the contact element, for example by crimping.
  • the housing part, together with the caulking element, can be part of a contact insert, for example, which is accommodated in a housing of the connector part.
  • the contact insert is to be arranged together with the line cores connected to the contact elements as a unit in the housing of the connector part, so that simple assembly is possible when using very different contact inserts on very different housings to provide connector parts with very different plug faces.
  • the object is also achieved by a method for producing a connector part for plugging connection with a mating connector part according to claim 9.
  • Figures 1 to 5A , 5B show a first embodiment of a connector part 1, which, as schematically in 1 illustrated, plugged into a plug-in direction E with a associated mating connector part 3 can be engaged in order to establish electrical contact between the connector part 1 and the mating connector part 3 .
  • the plug connector part 1 is designed as a so-called round plug connector, with a housing 10 that is at least approximately round in cross section.
  • a line 11 with line cores 110 routed therein is connected to the housing 10 and is electrically connected to contact elements 23 on a housing part 21 of a contact insert 2, which forms a plug-in section 20 are connected, as is the case, for example, in Figure 4B is shown.
  • the contact elements 23 are received in receiving openings 210 of the housing part 21 .
  • the contact elements 23 are designed as turned parts and are inserted into the receiving openings 210 of the housing part 21 in such a way that the contact elements 23 with socket-shaped contact sections 230 rest in contact openings 200 of the plug-in section 20 and thus plug in via the contact openings 200 with associated contact pins of the mating connector part 3 and can be brought into electrical contact engagement.
  • connection sections 231 connect to the contact sections 230, which are electrically contact-connected to line cores 110 of the line 11, for example by means of crimping.
  • a caulking element 22 is arranged on the housing part 21 in the form of a ring element, which surrounds the housing part 21 in a ring shape and from a pre-assembly state ( 2 ) into an assembly state ( 3 ) is movable to the housing part 21 to set the contact elements 23 within the receiving openings 210 in the assembled state.
  • the contact elements 23 can be inserted into the associated receiving openings 210 of the housing part 21 essentially without force until the connecting sections 231 are inserted into the receiving openings 210 until they stop and the in Figure 4B take position shown in the housing part 21.
  • this takes Caulking element 22 a rearward position on the housing part 21 and is in particular with an end portion 221 not with caulking portions 212 on the outside of the housing part 21 in interaction, such as this Figure 4B is evident.
  • the caulking element 22 is displaced in a caulking direction V on the housing part 21, as is the case in the transition from 2 to 3 is evident.
  • the end section 221 which has a smaller inner diameter than other sections of the cylinder opening 220 of the caulking element 22, runs onto the caulking sections 212 on the outside of an outer lateral surface 211 of the housing part 21, so that the housing part 21 is plastically deformed in the region of the caulking sections 112 and material flows inwards into the Area of the receiving openings 210 is pressed, like this Figure 5B is evident.
  • the outer lateral surface 211 of the housing part 21 can be interrupted by indentations 213 .
  • the caulking sections 212 are arranged on the outer lateral surface 211 in such a way that they are each associated with a receiving opening 210 so that material can be pressed into the region of the receiving openings 210 by plastic deformation on the plug-in sections 211 .
  • the conductors 110 of the line 11 are connected to the contact elements 23 before the caulking.
  • the contact elements 23 can then be attached together to the housing part 21 and caulked together with the housing part 21 by adjusting the caulking element 22 .
  • the caulking element 22 in the form of the ring element surrounding the housing part 21 is preferably made of an electrically conductive material, in particular a metal material.
  • the caulking element 22 can be electrically connected, for example, to a shielding conductor 111, as is shown in Figure 4B is shown, so that the caulking element 22, in addition to its caulking function, also has an electrical function of the connector part 1 takes over and ensures electrical contacting of the shield conductor 111 of the line 11, which is at ground potential.
  • the contact insert 2 can be inserted into the housing 10 of the connector part 1, in order in this way to disconnect the connector part 1 to complete.
  • the contact elements 23 are caulked to the housing part 21 results in simple assembly that can take place without the use of external tools.
  • the caulking element 22 only has to be displaced on the housing part 21. The result is a firm hold of the contact elements 23 within the housing part 21 with possible compliance with even small tolerances.
  • the contact elements 23 are designed as turned parts, in another, in Figures 6 to 10A , 10B illustrated embodiment, the contact elements 23 are made as so-called rolled contacts from a rolled stamped sheet metal.
  • a caulking element 22 is arranged on a housing part 21 of a contact insert 2 of the connector part 1, which is designed as a ring element and surrounds the housing part 21 in a ring shape.
  • the caulking element 22 can come from a pre-assembly state ( 7 ) into an assembly state ( 8 ) are moved in order to caulk the contact elements 23 in receiving openings 210 of the housing part 21 in this way.
  • 9A, 9B show the contact insert 2 in the pre-assembly state.
  • 10A, 10B show the contact insert 2 in contrast in the assembled state.
  • the caulking element 22 acts on caulking sections 212 on the outside of the housing part 21 and thereby presses material into the receiving openings 210, so that material engages in fixing sections 232 in the form of notches on the contact elements 23, as illustrated Figure 10B is evident.
  • the contact elements 23 are fixed in a positive and non-positive manner within the receiving openings 210 and are thus fixed in the housing part 21 .
  • line cores can be connected to connection sections 231 of the contact elements 23 by crimping.
  • the line cores are connected before the contact elements 23 in the housing part 21 are caulked, so that the contact elements 23 on the line cores can be inserted into the receiving openings 210 in the housing part 21 .
  • the connector part 1 extends in a straight line. In the embodiment according to Figures 1 to 5A , 5B the connector part 1 is angled in contrast. However, this is only to be understood as an example and in no way restricts the function of the connector part 1.
  • the caulking of the contact elements in the housing part can be done by cold caulking just by adjusting the caulking element.
  • the caulking element is adjustable relative to the housing part.
  • the caulking element is not necessarily designed as a ring element, but can also have a different shape and can in particular also be movable in other ways, for example be rotatable on the housing part.
  • the connector part is not necessarily designed as a circular connector, but can also have a different shape.

Landscapes

  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Claims (9)

  1. Partie de connecteur enfichable (1) pour la liaison par enfichage à une partie de connecteur enfichable complémentaire (3), avec une partie de boîtier (21) qui présente au moins une ouverture de réception (210), avec au moins un élément de contact électrique (23) qui est agencé dans l'au moins une ouverture de réception (210), et avec un élément de matage (22) agencé sur la partie de boîtier (21), qui, dans un état de prémontage de la partie de connecteur enfichable (1), peut être déplacé le long d'une direction de matage (V) vers la partie de boîtier (21) et peut être amené, par déplacement dans la direction de matage (V), en interaction avec une section de matage (212) de la partie de boîtier (21), de telle sorte que, dans un état de montage, l'au moins un élément de contact (23) est maté avec la partie de boîtier (21), caractérisée en ce que, par déplacement de l'élément de matage (22) dans la direction de matage (V), la partie de boîtier (21) peut être déformée plastiquement dans la zone de la section de matage (212) afin de relier l'au moins un élément de contact (23) à la partie de boîtier (21) .
  2. Partie de connecteur enfichable (1) selon la revendication 1, caractérisée en ce que la partie de boîtier (21) présente une forme de base cylindrique.
  3. Partie de connecteur enfichable (1) selon la revendication 1 ou 2, caractérisée en ce que la section de matage (212) fait saillie d'une surface d'enveloppe (211) de la partie de boîtier (21) dans l'état de prémontage de la partie de connecteur enfichable (1).
  4. Partie de connecteur enfichable (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que l'élément de matage (22) est configuré sous forme d'élément annulaire qui entoure la partie de boîtier (21) sur la périphérique.
  5. Partie de connecteur enfichable (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que la partie de boîtier (21) est fabriquée en un matériau électriquement isolant et l'élément de matage (22) en un matériau électriquement conducteur.
  6. Partie de connecteur enfichable (1) selon l'une quelconque des revendications précédentes, caractérisée en ce qu'une section d'enfichage (20) est agencée sur la partie de boîtier (21) pour la liaison par enfichage à la partie de connecteur enfichable complémentaire (3), la section d'enfichage (20) présentant au moins une ouverture de contact (200) alignée avec l'au moins une ouverture de réception (210), dans laquelle est insérée une section de contact (230) de l'au moins un élément de contact (23).
  7. Partie de connecteur enfichable (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que l'au moins un élément de contact (23) est configuré sous forme de pièce rotative ou sous forme de contact roulé.
  8. Partie de connecteur enfichable (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que la partie de boîtier (21) forme, conjointement avec l'élément de matage (22), un insert de contact (2) qui est reçu dans un boîtier (10) de la partie de connecteur enfichable (1).
  9. Procédé de fabrication d'une partie de connecteur enfichable (1) pour la liaison par enfichage à une partie de connecteur enfichable complémentaire (3), dans lequel au moins un élément de contact électrique (23) est agencé dans au moins une ouverture de réception (210) d'une partie de boîtier (21) de la partie de connecteur enfichable (1), et dans lequel, pour le matage de l'au moins un élément de contact (23) avec la partie de boîtier (21), un élément de matage (22) agencé sur la partie de boîtier (21) est déplacé dans une direction de matage (V) vers la partie de boîtier (21) et est ainsi amené en interaction avec une section de matage (212) de la partie de boîtier (21), de telle sorte que, dans un état de montage, l'au moins un élément de contact (23) est maté avec la partie de boîtier (21), caractérisé en ce que, par déplacement de l'élément de matage (22) dans la direction de matage (V), la partie de boîtier (21) est déformée plastiquement dans la zone de la section de matage (212) afin de relier l'au moins un élément de contact (23) à la partie de boîtier (21).
EP18729109.1A 2017-06-12 2018-06-05 Élément de connexion enfichable doté d'éléments de contact matés et son procédé de fabrication Active EP3639329B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE2017/5419A BE1025310B1 (de) 2017-06-12 2017-06-12 Steckverbinderteil mit verstemmten Kontaktelementen
PCT/EP2018/064689 WO2018228853A1 (fr) 2017-06-12 2018-06-05 Élément de connexion enfichable doté d'éléments de contact matés et et son procédé de fabrication

Publications (2)

Publication Number Publication Date
EP3639329A1 EP3639329A1 (fr) 2020-04-22
EP3639329B1 true EP3639329B1 (fr) 2023-02-15

Family

ID=59101224

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18729109.1A Active EP3639329B1 (fr) 2017-06-12 2018-06-05 Élément de connexion enfichable doté d'éléments de contact matés et son procédé de fabrication

Country Status (5)

Country Link
US (1) US11211732B2 (fr)
EP (1) EP3639329B1 (fr)
CN (1) CN110770977B (fr)
BE (1) BE1025310B1 (fr)
WO (1) WO2018228853A1 (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD924143S1 (en) * 2018-10-29 2021-07-06 Phoenix Contact Gmbh & Co. Kg Electrical connection plug
TWI821860B (zh) * 2022-01-12 2023-11-11 宏致電子股份有限公司 纜線連接器及其組裝方法
TWI821861B (zh) * 2022-01-12 2023-11-11 宏致電子股份有限公司 纜線連接器及其組裝方法

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US20160164223A1 (en) * 2013-07-11 2016-06-09 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Plug connector

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DE102013222941A1 (de) 2013-11-12 2015-05-13 Zf Friedrichshafen Ag Steckverbinder
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CN105552649B (zh) * 2015-09-29 2018-11-13 中航光电科技股份有限公司 一种屏蔽结构及使用该屏蔽结构的连接器
CN205319407U (zh) * 2016-01-05 2016-06-15 四川永贵科技有限公司 一体式圆形电连接器
US9991650B2 (en) * 2016-01-22 2018-06-05 Te Connectivity Corporation Connector assembly
LU93242B1 (de) * 2016-09-29 2018-04-11 Phoenix Contact Gmbh & Co Kg Intellectual Property Licenses & Standards Kabelhaltevorrichtung
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Publication number Priority date Publication date Assignee Title
EP2302743A1 (fr) * 2009-09-23 2011-03-30 Harting Electronics GmbH & Co. KG Connexion de câbles dotée d'un élément de serrage
US20160164223A1 (en) * 2013-07-11 2016-06-09 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Plug connector

Also Published As

Publication number Publication date
US11211732B2 (en) 2021-12-28
WO2018228853A1 (fr) 2018-12-20
EP3639329A1 (fr) 2020-04-22
US20200083630A1 (en) 2020-03-12
BE1025310B1 (de) 2019-01-24
CN110770977B (zh) 2022-04-29
BE1025310A1 (de) 2019-01-17
CN110770977A (zh) 2020-02-07

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