EP2311154B1 - Câble de données - Google Patents

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Publication number
EP2311154B1
EP2311154B1 EP09776922A EP09776922A EP2311154B1 EP 2311154 B1 EP2311154 B1 EP 2311154B1 EP 09776922 A EP09776922 A EP 09776922A EP 09776922 A EP09776922 A EP 09776922A EP 2311154 B1 EP2311154 B1 EP 2311154B1
Authority
EP
European Patent Office
Prior art keywords
sleeve
deep
bead
moulded piece
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09776922A
Other languages
German (de)
English (en)
Other versions
EP2311154A1 (fr
Inventor
Norbert Friese
Martin Huber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
Original Assignee
MD Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MD Elektronik GmbH filed Critical MD Elektronik GmbH
Publication of EP2311154A1 publication Critical patent/EP2311154A1/fr
Application granted granted Critical
Publication of EP2311154B1 publication Critical patent/EP2311154B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H01R13/5045—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together different pieces being assembled by press-fit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49176—Assembling terminal to elongated conductor with molding of electrically insulating material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming

Definitions

  • the invention relates to a data cable according to the preamble of claim 1 and to a method for producing a connector for a data cable according to the preamble of claims 12 and 14.
  • Such a data cable in conjunction with a connector for producing a data transmission connector between a pin and socket part is used for example in high-speed data bus connector systems of motor vehicles and is known from DE 102 05 333 A1 known.
  • the known connector comprises a rotationally symmetrical sleeve, which is made for cost reasons from a deep-drawn tube, on the inner circumference of an insulating part with a through hole rests in which a contact is mounted, which receives the stripped soul of a data line of the data cable.
  • the data line is surrounded by a shield formed as a braided outer conductor, which is electrically connected to the rotationally symmetrical sleeve of the connector.
  • the deep-drawn tube has a bead formed from a fold of the tube, which serves as a stop for a press-fit on the pipe plugged, designed as a molded plastic part fitting with attached to its outer contour grooves.
  • a housing surrounds the tube and the fitting piece and engages with the axial fixing of the housing with latching and locking means in the grooves of the fitting.
  • the housing of the connector a - clear relative angular position to the wires of the data cable or arranged in the insulating part, connected to the line wires contact pins or sockets occupies and not only fixed axially on the deep-drawn tube, but also in the circumferential direction against rotation is set on the deep drawn tube.
  • Object of the present invention is therefore to form a data cable of the type mentioned with a terminal arranged on the data cable connector with a preferably rotationally symmetric sleeve so that in a simple way an axial location of the housing of the connector and a rotationally fixed assignment with a unique relative angular position of the housing of the connector to the wires of the data cable are guaranteed.
  • the inventive solution ensures simple mounting and with simple mechanical means an axial fixing of the housing of the connector and a rotationally fixed assignment with a clear relative angular position of the housing of the connector to the wires of the data cable.
  • the positive locking elements of the bead consist of punched or cut perforations, recesses or a non-rotationally symmetrical periphery of the bead.
  • the positive locking against rotation which is based on the intermeshing of the interlocking elements of the bead and the counter-interlocking elements of the fitting, is produced from the bead only after the deep-drawing of the tube of the connector forming substantially rotationally symmetrical tube by punching, cutting or the like of the interlocking elements, thus avoiding Before deep drawing applied perforations, recesses or other Materialabtragungen lead to a weakening of the material and thus complicate the deep drawing of the tube or would make impossible.
  • the bead extends annularly around the sleeve and is preferably formed by a defined compression of the deep drawn tube.
  • the substantially rotationally symmetrical sleeve has a formed during deep drawing of the tube, inwardly directed nose, which corresponds with a groove of an inserted into the sleeve and the line wires or connected to the conductor wires contact pins or female contact receiving insulating part, thereby ensuring that the Insulating part can be connected only in a unique relative angular position with the sleeve and thus the condition is created that the other to be connected to the sleeve parts of the connector are aligned in a unique relative angular position with respect to the wires of the data cable.
  • the molding can either be applied to the sleeve by injection molding by means of a high-pressure injection molding process or formed as an injection molded part be fitted or pressed onto the sleeve, wherein the formed as an injection molded part. Fitting has a central opening into which the sleeve is inserted such that the recesses, perforations or the peripheral contour of the bead are pressed into complementary projections or contours of the molding.
  • a mechanical coding is preferably used, with the aid of which formed as an injection molded part can be plugged only in a certain orientation on the bead.
  • This mechanical coding can be produced by predeterminable structuring of the recesses, perforations or peripheral contour of the bead and a counter-structure of the central opening of the shaped piece adapted to this structure.
  • the recess, perforation or peripheral contour of the bead with an additional notch or a peripheral flattening and the central opening of the fitting with a notch adapted nose or with a peripheral flattening adapted web can be provided, which is a compound of the formed as an injection molded part allow with the deep drawn tube only in a predetermined orientation in the circumferential direction and thus in a unique relative angular position.
  • the outer body of the connector is formed by an outer housing having a central opening, the inner surface has a recess, perforation or asymmetrical contour, which is adapted to a recess, perforation or asymmetrical contour of the outer surface of the molding, so that the directional rotation of extending the leads to the housing.
  • the fitting is cube-shaped or cuboid-shaped and bevelled a corner of the square in cross-section or rectangular outer surface of the molding, while the inner surface of the central opening of the housing has a corresponding bevel.
  • the housing is placed in predetermined by the recess, perforation or asymmetrical contour relative angular position on the fitting or on the sleeve and the fitting and fixed by means of a radially adjustable securing element on the fitting.
  • the outer housing is rotationally fixed relative to the conductor wires fixed and thus an axial and circumferentially fixed relationship between the outer housing and the wires of the data cable on the fitting, the bead of the sleeve, the inwardly directed nose of the sleeve and with a Ensured groove provided insulating part, which is indispensable in particular in multi-core systems in contrast to a single-core data cable with a data line to ensure a unique relative angular position between the wires of the data cable and the outer housing.
  • a coding device on which the cable entry into the connector opposite free end of the connector is arranged which ensures correct alignment of the connector to a mating connector for correct line connection and in particular from the periphery of the end face of the insulating protruding, the inner Scope of the sleeve adjacent ribs is made, so that a mating connector can be coupled only in a clear relative angular position with the connector.
  • bar coding, color or shape coding, or the like may be disposed on the outer surface of the housing.
  • a method of manufacturing a connector for a data cable having an electrical lead with a plurality of leads and an electrical shield in which an electrically conductive, metallic material is drawn deep into a tube and the deep drawn tube forming a substantially rotationally symmetric sleeve is electrically conductive to the shield is connected to the features of claims 12 and 14 and advantageous embodiments of the manufacturing method according to the invention the features of the claims 13 and 14 to 18 refer to.
  • the fitting 51 and the housing 6, the housing 6 of the connector 2 in a unique relative angular position with respect to the holes in an insulating part 3, which is aligned and fixed by means of a nose-groove guide in the circumferential direction is disposed in the sleeve 4, plugged pins 21 (or contact sockets 22 according to the Fig. 17 to 22nd ) and thus aligned with the wires of the data cable 1 and fixed.
  • Fig. 1 shows a perspective view of the tail of a data cable 1
  • the cable sheath 10 surrounds a plurality of non-rotationally symmetrical arranged conductor wires and a shield.
  • the conductor wires connected to contact pins 21 are arranged in isolation in a sleeve 4, while the shield is connected to the sleeve 4 made of an electrically conductive material.
  • the sleeve 4 consists of a deep drawn tube 40 with a cylindrical projection 41 and a formed on the tube 40 by defined compression bulge 42.
  • the annularly closed bead 42 is provided with recesses formed as positive locking elements 71, which in the bead 42 after the deep-drawing process for Making the deep drawn tube 40 and the defined compression of the bead 42 are punched or cut into the bead 42 and provide a part of a positive connection for positive rotation of a fitting 51, the outlines in Fig. 1 are shown schematically.
  • the molding 51 is applied directly as encapsulation on the sleeve 4 by the sleeve 4 in the form of an injection molding machine with alignment to the inserted in the deep-drawn tube 40 formed nose and then a plastic, in particular an elastomer, is injected into the mold.
  • the shaped piece 51 can be produced as a separate injection molded part, which has a central opening which is plugged onto the sleeve 4 so that the bead 42 provided with the interlocking elements 71 is pressed into the complementarily shaped central opening of the shaped piece 51 , It serves the in the deep drawn tube 40 formed nose also to determine the mutual orientation this deep drawn. Tube 40 and the fitting 51.
  • a clear association between the sleeve 4 and the Förm Solo 51 achieved are so that the inserted into the sleeve 4 in a certain orientation line cores are aligned in a predetermined manner radially with respect to the mold 51.
  • the parallelepiped-shaped shaped piece 51 has on its outer surface a chamfered corner 81 for forming a further positive-locking element.
  • This further form-fitting element 81 is used to produce a second form-locking connection with an outline in Fig. 3 illustrated outer housing 6, which is fitted with a central recess 60 in the axial direction of the sleeve 4 and the fitting 51 and secured by means of a radially adjustable securing element 9 in the axial direction.
  • the housing 6 In its central opening 60, the housing 6 has a contour adapted to the contour of the form-locking element 81 arranged on the outside of the shaped part 51 as a counter-form-fitting element 82, so that a further form-locking rotation lock between the shaped part 51 and the housing 6 and thus an unambiguous angular assignment to the wires of the data cable 1 and the pins 21 or contact sockets 22 of the connector 2 is made.
  • Fig. 4 shows in a perspective, frontal plan view of the connector 2 which is provided with a contoured interior housing 6 and the front end of the sleeve 4 with the insulating member 3 disposed therein, from the end face four contact pins 21 protrude, which are inserted into holes of the insulating part 3 and the wires of the data cable 1 are connected.
  • the connector 2 is inserted only in one position in the counterpart of another connector 2
  • the perspective front and rear views of the connector 2 illustrate the arrangement and function of the fuse element 9, by the radial displacement of the housing is axially fixed on the sleeve 4 and the fitting 51.
  • Fig. 7 shows a perspective view of the deep drawn tube 40 of the sleeve 4 with the defined by upsetting the deep drawn tube 40, annular bead 42 and formed therein by punching or cutting positive locking elements 71 in the form of recesses prior to connection with the fitting 51st Das Shaped part 51 is then molded onto the deep-drawn tube 40 by injection-molding of the deep-drawn tube 40 in injection molding by means of a high-pressure injection molding process.
  • the sleeve 4 is inserted into the central opening of a formed as an injection molded part 51 so that the positive locking elements 71 of the bead 42 are pressed into the complementary shaped counter-positive locking elements of the central opening of the mold 51.
  • a positive rotation between the sleeve 4 and the fitting 51 is made.
  • the sleeve 4 with the form-fitting anti-rotation with her associated fitting 51 is in the Fig. 9 to 11 in a side view, a plan view and a section along the line XI-XI according to Fig. 9 shown.
  • FIG. 11 illustrates the axial positive engagement between the bead 42 and the central opening of the molding 51 and the radial positive engagement between the formed on the bead 42 form-locking elements 71 and formed in the central opening of the molding counter-interlocking elements 73rd
  • the plan view of the sleeve 4 according to Fig. 10 shows the formed on the cylindrical inner surface of the deep-drawn tube 40 nose 45, to which the complementary groove of the insulating part 3 according to the 4 to 6 is plugged.
  • Fig. 12 shows a connector designed as a pin connector with contact pins 21 and a bead 42
  • the positive locking elements are formed as a square outer contour 72 of the bead 42, which are produced by appropriate cutting or punching and with a notch 74 as an orientation element for angular assignment of the bead 42 on the one hand to the is provided in the opening of the deep drawn tube 40 inserted insulating part 3 and on the other hand to the fitting 52.
  • the short shaped piece 52 is injection molded in the manner described above onto the deep-drawn tube 40 in the region of the bead 42 or attached to the deep-drawn tube 40 as an injection-molded part.
  • Fig. 13 shows a side view of the tail of the data cable 1 with the sleeve 4 and the fitting 52, the beveled outer edge as a positive locking element 81 for producing a second positive connection with the housing 6 according to the Fig. 3 to 6 is trained.
  • the data cable 1 has according to the in Fig. 16 section shown a cable sheath 10 with twisted therein and provided with a cable insulation conductor wires 11 and an electrical shield 12, which is connected to the sleeve 4.
  • the stripped and connected to pins 21 line wires 11 are by precise longitudinal holes supplied to the insulating part 3, which is inserted in a predetermined orientation in the deep-drawn tube 40 of the sleeve 4.
  • Fig. 14 shows in a plan view of the sleeve 4 arranged according to the star-four concept contact pins 21 and the inwardly directed ribs 31 to 33 of the insulating part 3 for mechanical coding for a unique angular position between the line wires 11 and the contact pins 21 and sleeve 4th or in the form-locking against rotation with the sleeve 4 connected fitting 52 and thus the likewise in positive rotation against the fitting 52 connected housing 6 according to the Fig. 3 to 6 ,
  • Fig. 17 shows in perspective view formed as a contact socket connector with contact sockets 22, a cylindrical exhibition 41, formed by compression of the deep-drawn tube 40 bead 42 having a square outer contour as a positive locking element 72 according to the positive locking element 72 according to Fig. 12 and a bushing 43 surrounding the contact pins 22.
  • the square outer contour 72 of the bead 42 produced by corresponding cutting or punching has at one of its chamfered or rounded corners a notch 74 for angular connection of the bead 42 both to the insulating part inserted into the opening of the deep-drawn tube 40 3 as well as to the fitting 53, which is sprayed onto the deep-drawn tube 40 in the region of the bead 42 or plugged as an injection molded part.
  • a Umschlingungskrimpung 7 is placed around the deep-drawn tube 40, the form-fitting with the molded or plugged fitting 53 according to Fig. 18 is connected.
  • Fig. 18 shows a side view of the tail of the data cable 1 with the sleeve 4 and the bead 42, to which the fitting 53 is molded or attached as an injection molded part.
  • the molded long in this embodiment fitting 53 is chamfered at its the data cable 1 facing the end.
  • the shaped piece 53 has a beveled outer edge for forming a positive locking element 81, which with a corresponding beveled inner surface 82 of the central opening 60 of the housing 6 in accordance with Fig. 3 to 6 corresponds.
  • FIGS. 21 and 22 in sections along the lines XXI - XXI and XXII - XXII according to Fig. 19 illustrated end of the data cable 1 and the connector 2 shows the cable sheath 10 with the twisted therein and provided with a cable insulation conductor wires 11 and an electrical shield 12 which is connected to the sleeve 4.
  • the stripped and connected with contact sockets 22 line wires 11 of the data cable 1 are inserted through the longitudinal bores of the insulating part 3, by means of the nose / groove assignment between the cylindrical inner surface of the sleeve 4 and the insulating member 3 in a predetermined orientation in the deep-drawn tube 40 of the sleeve 4 is inserted.
  • Fig. 20 shows in a plan view of the sleeve 4 arranged according to the star-four concept contact sockets 22 and the inwardly directed ribs 31 to 33 of the insulating part 3 for mechanical coding and thus unique angle assignment between the wires 11 of the data cable 1 and the female contact 22nd and the sleeve 4 or the form-fitting anti-rotation with the sleeve 4 connected fitting 53 and thus also in positive rotation with the fitting 53 via the positive locking element 81 of the fitting 53 and the corresponding counter-positive element 82 of the housing 6 according to the Fig. 3 to 6 ,

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

L’invention concerne un câble de données (1) comprenant un conducteur électrique comportant plusieurs brins (11) et un blindage électrique (12), ainsi qu'un connecteur (2) qui est disposé à une extrémité du câble de données (1) et comporte une douille (4) électriquement reliée au blindage (12) et faite d’un tube (40) à emboutissage profond sur lequel est appliqué par déformation sous pression un bourrelet (42) dans lequel sont découpés ou estampés des éléments d’engagement par complémentarité de forme (71) qui forment une première liaison par complémentarité de forme avec des éléments d’engagement par liaison de forme antagonistes d’un élément moulé (5) entourant la douille (4). Le contour extérieur de l’élément moulé (5) et le contour intérieur d’une ouverture centrale d’un boîtier entourant l’élément moulé (5) forment une deuxième liaison par complémentarité de forme, ce qui permet d’obtenir de manière simple une fixation axiale et une relation résistant à la torsion entre le boîtier du connecteur (2) et les brins (11) du câble de données (1).

Claims (18)

  1. Câble de données (1) avec un câble électrique doté de plusieurs torons de câble (11) et d'un blindage électrique (12) ainsi qu'un connecteur enfichable (2) disposé à une extrémité du câble de données (1) qui contient un fourreau (4) relié sur le plan électrique au blindage (12) en partant d'un tube embouti, caractérisé en ce que le fourreau (4) présente un bourrelet (42) pourvu d'éléments de complémentarité de formes (71, 72) formant, avec des contre-éléments de complémentarité de formes (73) d'une pièce façonnée (51 à 53) incluant le fourreau (4), une première liaison par complémentarité de formes et que le contour extérieur de la pièce façonnée (51 à 53) et le contour intérieur d'une ouverture centrale (60) d'un boîtier (6) incluant la pièce façonnée (51 à 53) forme une deuxième liaison par complémentarité de formes (81, 82).
  2. Câble de données (1) selon la revendication 1, caractérisé en ce que les éléments de complémentarité de formes (71, 72) du bourrelet (42) se composent de perforations estampées ou découpées, d'évidements (71) ou d'une périphérie (72) non symétrique en rotation du bourrelet (42).
  3. Câble de données (1) selon la revendication 1 ou 2, caractérisé en ce que le bourrelet (42) s'étend en forme d'anneau autour du fourreau (4) et est de préférence formé par un tassement défini du tube embouti (40).
  4. Câble de données (1) selon au moins l'une quelconque des revendications précédentes, caractérisé en ce que le fourreau (4) comporte un bec (45) orienté vers l'intérieur s'étendant dans la direction longitudinale du fourreau (4), ledit bec correspondant à une encoche d'une partie isolante (3) enfichée dans le fourreau (4) et recevant les torons de câble (11) et/ou les tiges de contact (21) ou les douilles de contact (22) reliées aux torons de câble (11).
  5. Câble de données (1) selon au moins l'une quelconque des revendications 1 à 4, caractérisé en ce que la pièce façonnée (51 à 53) prend la forme d'une pièce moulée par injection et est enfichée ou comprimée sur le fourreau (4).
  6. Câble de données (1) selon la revendication 5, caractérisé en ce que la pièce façonnée (51 à 53) comporte une ouverture centrale dans laquelle le fourreau (4) est enfiché de telle sorte que les évidements, perforations (71) ou le contour périphérique (72) du bourrelet (42) sont comprimés dans des saillies ou des contours complémentaires de la pièce façonnée (51 à 53).
  7. Câble de données (1) selon la revendication 5, caractérisé en ce que les évidements, perforations (71) ou le contour périphérique (72) du bourrelet (42) sont structurés de telle sorte et l'ouverture centrale de la pièce façonnée (51 à 53) comporte une contre-structure (73) adaptée à cette structure et que la pièce façonnée (51 à 53) réalisée sous la forme d'une pièce moulée par injection ne peut être reliée au fourreau (4) que selon une orientation radiale prédéfinie.
  8. Câble de données (1) selon au moins l'une quelconque des revendications précédentes, caractérisé en ce que la surface extérieure de la pièce façonnée (51 à 53) comporte un évidement, une perforation ou un contour asymétrique (81) prenant la forme de l'élément de complémentarité de formes et que la surface intérieure du boîtier comporte un contour (82) de l'évidement, de la perforation ou du contour asymétrique adapté à la surface extérieure de la pièce façonnée prenant la forme d'un contre-élément de complémentarité de formes et que le boîtier (6) est enfiché, dans l'orientation radiale prédéfinie par l'évidement, la perforation ou le contour asymétrique (81, 82) de l'élément de complémentarité de formes et du contre-élément de complémentarité de formes, sur la pièce façonnée (51 à 53) ou sur le fourreau (4) et la pièce façonnée (51 à 53) et est fixé à l'aide d'un élément de fixation (9) réglable dans le plan radial au niveau de la pièce façonnée (51 à 53).
  9. Câble de données (1) selon au moins l'une quelconque des revendications précédentes, caractérisé par la présence d'un dispositif de codage (31 - 33) disposé au niveau de l'extrémité libre du connecteur enfichable (2) opposée au sens d'introduction du câble dans le connecteur enfichable (2).
  10. Câble de données (1) selon la revendication 9, caractérisé en ce que le dispositif de codage se compose de nervures (31 - 33) reposant au niveau de la périphérie intérieure du fourreau (4) en partant de la périphérie du côté avant de la partie isolante (3).
  11. Câble de données (1) selon au moins l'une quelconque des revendications précédentes, caractérisé par la présence d'un élément d'aide à l'orientation disposé au niveau de la surface extérieure du boîtier (6) servant à aligner le connecteur enfichable (2) prenant de préférence la forme d'un codage par barres, par couleurs ou par formes ou leur équivalent sur un contre-connecteur enfichable ou une partie d'élément d'enfichage ou de douille complémentaire.
  12. Procédé de fabrication d'un connecteur enfichable (2) pour un câble de données (1) avec un câble électrique doté de plusieurs torons de câble (11) et d'un blindage électrique (12), dans lequel une matière métallique électriquement conductrice est emboutie pour former un tube et dans lequel le tube embouti formant ledit fourreau (4) est relié de façon électriquement conductrice au blindage (12) ; caractérisé par :
    le tassement du tube embouti (40) pour former un bourrelet (42) de préférence de forme annulaire ;
    l'estampage ou le découpage d'évidements et/ou de perforations (71) et/ou de parties périphériques (72) hors du bourrelet (42) ;
    la mise en place du bourrelet (42) du tube embouti (40) dans un moule de moulage par injection et remplissage du moule de moulage par injection à l'aide de matière plastique, de préférence d'élastomère, pour former une pièce façonnée (51 à 53) ;
    l'enfichage d'un boîtier (6) préfabriqué avec une ouverture centrale (6) adaptée au contour extérieur de la pièce façonnée (51 à 53) et formant au moins une complémentarité de formes radiale avec la pièce façonnée (51 à 53) ; et
    la fixation du boîtier (6) dans la direction axiale sur la pièce façonnée (51 à 53).
  13. Procédé selon la revendication 12, caractérisé en ce qu'un bec (45) orienté vers l'intérieur est formé lors de l'emboutissage du tube (40) et que le tube embouti (40) est orienté de telle sorte par rapport au bec (45) dans un moule de moulage par injection lors de la mise en place du bourrelet (42) au moins du tube embouti (40) qu'une position angulaire relative univoque est réalisée entre le contour extérieur de la pièce façonnée (51 à 53) et le bec (45).
  14. Procédé de fabrication d'un connecteur enfichable (2) pour un câble de données (1) avec un câble électrique doté de plusieurs torons de câble (11) et d'un blindage électrique (12), dans lequel une matière métallique électriquement conductrice est emboutie pour former un tube et que le tube embouti formant un fourreau (4) est relié de façon électriquement conductrice au blindage (12) ; caractérisé par :
    le tassement du tube embouti (40) pour former un bourrelet (42) de préférence de forme annulaire ;
    l'estampage ou le découpage d'évidements et/ou de perforations (71) et/ou de parties périphériques (72) hors du bourrelet (42) ;
    la fabrication d'une pièce façonnée (51 à 53) réalisée sous la forme d'une pièce moulée par injection avec une ouverture centrale ;
    l'enfichage de l'ouverture centrale de la pièce façonnée (51 à 53) sur le tube embouti (40) de telle sorte que les évidements, les perforations (71) et/ou le contour extérieur périphérique (72) du bourrelet (42) sont comprimés dans des parties formées de façon complémentaire de l'ouverture centrale de la pièce façonnée (51 à 53).
  15. Procédé selon la revendication 14, caractérisé en ce qu'un bec (45) orienté vers l'intérieur est formé lors de l'emboutissage du tube (40) et que le tube embouti (40) est orienté de telle sorte par rapport au bec (45) dans un outil d'enfichage de l'ouverture centrale de la pièce façonnée (51 à 53) réalisée sous la forme d'une pièce moulée avec une ouverture centrale que lors de la mise en place du bourrelet (42) au moins du tube embouti (40), une relation radiale univoque est établie entre le contour extérieur de la pièce façonnée (51 à 53) et le bec (45).
  16. Procédé selon la revendication 15, caractérisé en ce qu'un bec (45) orienté vers l'intérieur est formé lors de l'emboutissage du tube (40), que les évidements, les perforations (71) ou les contours périphériques (81) estampés ou découpés dans le bourrelet (42) sont pourvus d'un codage mécanique permettant d'établir une relation radiale univoque entre le bec (45) et les évidements, les perforations (71) ou les contours périphériques (81) de telle sorte que l'ouverture centrale de la pièce façonnée (51 à 53) réalisée sous la forme d'une pièce moulée par injection peut être enfichée sur le bourrelet (42) seulement lorsque l'ouverture centrale est orientée selon une orientation radiale.
  17. Procédé selon au moins l'une quelconque des revendications 12 à 16, caractérisé en ce qu'une partie isolante (3) en forme de cylindre est réalisée à l'aide d'alésages prévus pour recevoir les torons de câble (11) et/ou les tiges de contact (21) ou les douilles de contact (22) reliées aux torons de câble (11) et avec une encoche s'étendant dans la direction longitudinale de la surface extérieure de la partie isolante (3) en forme de cylindre et est enfichée de telle sorte dans le fourreau (4) que le bec (45) du tube embouti (40) correspond à l'encoche de la partie isolante (3).
  18. Procédé selon au moins l'une quelconque des revendications 12 à 17, caractérisé en ce que la surface extérieure de la pièce façonnée (51 à 53) est réalisée avec un contour asymétrique (81) et que la surface intérieure de l'ouverture centrale (60) du boîtier (6) est réalisée avec un contour (82) adapté au contour asymétrique (81) de la surface extérieure de la pièce façonnée (51 à 53), que le boîtier (6) est enfiché selon une orientation radiale prédéfinie par les contours asymétriques (81, 82) sur la pièce façonnée (51 à 53) et qu'un élément de fixation (9) réglable dans le plan radial disposé contre la surface extérieure du boîtier (6) est déplacé dans le plan radial pour fixer le boîtier (6) au niveau de la pièce façonnée (51 à 53).
EP09776922A 2008-08-01 2009-07-02 Câble de données Active EP2311154B1 (fr)

Applications Claiming Priority (2)

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DE102008036399A DE102008036399A1 (de) 2008-08-01 2008-08-01 Datenkabel
PCT/EP2009/004781 WO2010012346A1 (fr) 2008-08-01 2009-07-02 Câble de données

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EP2311154A1 EP2311154A1 (fr) 2011-04-20
EP2311154B1 true EP2311154B1 (fr) 2012-06-06

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US (1) US8202130B2 (fr)
EP (1) EP2311154B1 (fr)
CN (1) CN102160242B (fr)
DE (1) DE102008036399A1 (fr)
MX (1) MX2011000845A (fr)
WO (1) WO2010012346A1 (fr)

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Publication number Publication date
US20110136373A1 (en) 2011-06-09
WO2010012346A1 (fr) 2010-02-04
DE102008036399A1 (de) 2010-02-04
US8202130B2 (en) 2012-06-19
CN102160242A (zh) 2011-08-17
MX2011000845A (es) 2011-04-11
CN102160242B (zh) 2013-10-30
EP2311154A1 (fr) 2011-04-20

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