EP3529020B1 - Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element. - Google Patents

Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element. Download PDF

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Publication number
EP3529020B1
EP3529020B1 EP17797061.3A EP17797061A EP3529020B1 EP 3529020 B1 EP3529020 B1 EP 3529020B1 EP 17797061 A EP17797061 A EP 17797061A EP 3529020 B1 EP3529020 B1 EP 3529020B1
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EP
European Patent Office
Prior art keywords
head element
elements
formwork
planar elements
core formwork
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Application number
EP17797061.3A
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German (de)
French (fr)
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EP3529020A1 (en
Inventor
Tobias Lechner
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Lechner Group GmbH
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Lechner Group GmbH
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Publication date
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Priority to PL17797061T priority Critical patent/PL3529020T3/en
Priority to SI201730896T priority patent/SI3529020T1/en
Priority to RS20210997A priority patent/RS62199B1/en
Publication of EP3529020A1 publication Critical patent/EP3529020A1/en
Application granted granted Critical
Publication of EP3529020B1 publication Critical patent/EP3529020B1/en
Priority to HRP20211321TT priority patent/HRP20211321T1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels
    • B28B7/30Cores; Mandrels adjustable, collapsible, or expanding
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34823Elements not integrated in a skeleton the supporting structure consisting of concrete

Definitions

  • the invention relates to a device and a method for the one-piece production of a room module having three side elements and a floor element and / or a ceiling element.
  • a prefabricated transportable room cell which consists of a base plate, a ceiling plate and side walls in a monolithic composite.
  • these individual side walls, the base plate and the top plate are produced separately and connected to one another to form the room cell, for example via grooves and tongues.
  • Different devices are necessary for the production of such side walls, floor panels and ceiling panels so that they can finally be joined together to form a corresponding room cell.
  • the formwork device has two end elements and a central element.
  • the system consists of two tiltable, heated outer formwork sets and a mold core which can be moved in two directions between these outer formwork sets and is arranged coaxially between these two outer formwork sets.
  • Each set of external formwork consists of the floor formwork, which is attached to a platform, the tiltable side wall formwork and a removable heat shield, which is provided with a calibration frame.
  • the mold core consists of one in two directions movable metal frame, consisting of a carrier that can be rolled in these two directions and a sliding set of internal formwork that is attached to the metal frame.
  • this object is achieved by a device with all the features of claim 1.
  • this object is achieved by a method with all of the features of claim 9.
  • Advantageous embodiments of the invention can be found in the subclaims.
  • the invention now provides a core formwork around which an outer formwork can be arranged, with reinforcement made of a metal, in particular steel, optionally also being able to be arranged between the core formwork and the outer formwork, so that a hardenable compound is inserted between the outer formwork and the core formwork and the one-piece room module is formed between the outer formwork and the core formwork.
  • garages Particularly in the production of garages, it has proven to be useful to use concrete as the hardenable mass, so that one-piece garage modules can be easily produced as room modules with the device according to the invention, which already have a ceiling and a floor panel and three side walls. A garage door can then finally be arranged in the opening there on the open wall of such a garage module.
  • room modules with only three side walls and a floor or ceiling plate so that they can be placed on top of one another and a ceiling plate of a lower room module functions as the floor plate of an upper room module or a floor plate of an upper room module functions as a ceiling plate of a lower room module.
  • the outer formwork can be removed.
  • the fundamental problem that then exists and is solved according to the invention is that the core formwork has to be removed from the cuboid, cured room module.
  • the first surface elements of the head element of the core formwork are first moved under the second surface elements of the head element of the core formwork and then moved against one another in such a way that they move away from the edge of the head element of the core formwork towards its center.
  • the second surface elements of the head element of the core formwork can also be moved against one another, so that the rectangular area of the head element is reduced.
  • the side elements of the core formwork consisting of third and fourth surface elements are no longer in contact with the edge area of the head element, since its second surface elements are now below Reduction of the rectangular area of the head element are shifted inward.
  • This gap makes it possible to move the third and fourth surface elements of the side elements one after the other in the direction of the central longitudinal axis of the head element or the core formwork.
  • the gap then no longer exists between the side elements and the head element of the core formwork, but between the side elements of the core formwork and the side elements or the floor element and / or the ceiling element of the room module to be produced.
  • the head element Because the first and second surface elements of the head element have already been moved, the head element is still in contact with the room module, but has already been detached from it. In this state, the core formwork is no longer in contact with the produced room module, so that the core formwork can be easily removed from the produced room module.
  • installation elements such as electrical lines, fresh water and waste water pipes, heating pipes and other sanitary facilities, free spaces for windows and doors, empty pipes and the like are arranged on the core formwork before an outer formwork is arranged.
  • installation elements such as electrical lines, fresh water and waste water pipes, heating pipes and other sanitary facilities, free spaces for windows and doors, empty pipes and the like are arranged on the core formwork before an outer formwork is arranged.
  • reinforcement is attached to the core formwork before an outer formwork is arranged.
  • metal reinforcement in particular steel reinforcement, is generally recommended.
  • a moving device is provided within the hollow core formwork, with which the surface elements can be moved.
  • This measure makes it possible in a simple manner to provide such a moving device for the individual surface elements and to arrange it within the cavity of the core formwork, which is otherwise not used or where a device for stabilizing the core formwork must otherwise be provided.
  • Such a moving device therefore not only serves to remove the corresponding surface elements from the space module after it has hardened. Rather, such a moving device also provides a stabilization element that holds the surface elements during the hardening of the hardenable mass, in particular the concrete, in the corresponding position against the pressure of the not yet hardened mass until the mass hardens.
  • the displacement device is designed for the mechanical, electrical, pneumatic and / or hydraulic displacement of the surface elements.
  • Such moving devices are known in many ways and can be easily integrated into the cuboid, hollow core formwork, so that they guarantee both the stability function during the hardening of the hardenable mass and the subsequent necessary movement of the individual surface elements, for example via a corresponding lever mechanism.
  • the first surface elements of the head element are designed as diagonal struts extending from its center to its corners.
  • Such diagonal struts can be easily lowered under the second surface elements of the head element and moved against each other so that a corresponding gap is already formed between these diagonal struts and the side elements of the core formwork in the corner areas of the head element. It is then possible in a simple manner to move the other surface elements of the head element against one another while reducing the rectangular area of the head element, so that a circumferential gap is now formed between the head element and the side elements of the core formwork.
  • a rotary element designed as a head plate is provided for lowering the first surface elements under the second surface elements of the head element, and a guide system is provided for moving them against one another.
  • a guide system can be formed, for example, from bolts arranged on the first surface elements of the head element with corresponding guide rails for these bolts within the core formwork.
  • the second surface elements are designed essentially as triangular elements and can be pushed together while reducing the rectangular area of the head element.
  • first and second surface elements can be configured as four cross-shaped struts that extend outward from the center of the head element, and the second surface elements can be arranged as rectangular elements arranged accordingly.
  • a tilting device is provided with which the core formwork can be tilted from a vertical to a horizontal position and vice versa. If the cured room module, in particular the finished garage module and thus also the core formwork, is now in the horizontal position, a moving device is provided with which the room module can be moved away from the core formwork or with which the core formwork can be pulled out of the room module.
  • the one-piece room module produced and the core formwork are now separated from one another, so that the finished room module can be used for further use, while the core formwork can be reused for the further production of such one-piece room modules.
  • FIG. 1 to 4 an embodiment of a device according to the invention for the one-piece production of a three side elements 24 as well as a floor element 25 and a ceiling element 26 having room module 8 is shown.
  • the room module 8 has not been shown in order to be able to better show the mode of operation of the device according to the invention.
  • FIG Figures 7 to 13 An embodiment of a manufacturing method for a room module with a device according to the invention, for example the device of Figures 1 to 4 , and a method according to the invention is schematically shown in FIG Figures 7 to 13 shown.
  • the device according to the invention is designed as a cuboid and hollow core formwork 10, around which an outer formwork, not shown here, which is in the Figure 9 is provided with the reference numeral 9, can be arranged for the space module 8 to be produced.
  • the core formwork 10 has a rectangular head element 11 consisting of first surface elements 1 and second surface elements 2.
  • first surface elements 1 are provided, which are designed as diagonal struts 27, which run from the center 18 of the head element 11 to two corners 19 of the head element 11 and are angled essentially at right angles in the area of the corners 19.
  • the corresponding second surface elements 2 are designed as triangular elements 7 in this embodiment, so that the second surface elements 2 designed as triangular elements 7 together with the first surface elements 1 designed as diagonal struts 27 form the rectangular head element 11 according to the Figure 1 form.
  • Side elements 12, 13, 14 and 15 consisting of third surface elements 3 and fourth surface elements 4 are arranged perpendicular to the head element 11 in its edge regions, with the third surface elements 3 having corner regions 17 of the side elements 12, 13, 14 and 15 in the present exemplary embodiment and in the The area of the corners 19 of the first surface elements 1 designed as diagonal struts 27 are essentially flush with their areas angled at right angles.
  • the first surface elements 1 of the head element 11, designed as diagonal struts 27, can be lowered below the second surface elements 2 of the head element 11, designed as triangular elements 7, as shown in FIG Figure 2 is indicated by the hatching of the first surface elements 1 designed as diagonal struts 27.
  • the first surface elements 1 designed as diagonal struts 27 are included Can be moved via a hydraulic moving device and a lever mechanism coupled therewith in the direction of a head plate 5, designed as a rotating device 6, in the center 18 of the head element 11.
  • the second surface elements 2 of the head element 11, which are designed as triangular elements 7, can also be moved in the direction of a central longitudinal axis 16 of the core formwork 10, as indicated by the arrows on the triangular elements 7 of Figure 2 is indicated.
  • FIG 3 A third position of the core formwork 10 according to the invention is now shown, in which the second surface elements 2 designed as triangular elements 7 are moved in the direction of the central longitudinal axis 16 of the core formwork 10. This has the effect that the rectangular area of the head element 11 has been reduced and a gap 20 is formed between the edge regions of the head element 11 and the side surfaces 12, 13, 14 and 15 of the core formwork 10.
  • This gap 20 makes it possible to move the third surface areas 3 of the core formwork, which are designed as corner areas 17, over their entire longitudinal extent, which also extends over the longitudinal extent of the core formwork 10, also in the direction of the central longitudinal axis 16 of the core formwork 10.
  • This method of the third surface elements 3 designed as corner regions 17 is now shown in FIG Figure 4 shown, this method being indicated by the arrows drawn at the corner regions 17.
  • the fourth surface elements 4 can also be moved in the direction of the central longitudinal axis 16 of the core formwork 10, so that the third and fourth surface elements 3 and 4 also adapt to the reduced rectangular area of the head element 11 of the core formwork 10.
  • FIG. 7 to 14 the production of a room module 8 in a device according to the invention designed as a core formwork 10 with a method according to the invention is shown schematically.
  • the core formwork 10 is positioned vertically so that the head element 11 points upwards and the side elements 13 and 15 of the core formwork 10 are tightened in this sectional view.
  • the room module 8 to be produced here should be designed as a garage module with a floor element 25, a ceiling element 26 and three side elements 24.
  • concrete is used as the hardenable mass. It is therefore necessary for the required stability of the garage module to work a reinforcement 21, preferably made of steel, into the concrete.
  • This reinforcement 21 is according to the illustration of Figure 8 arranged around the core formwork 10 or around its side elements 12, 13, 14 and 15 and its head element 11.
  • an intermediate space 22 is formed, within which the reinforcement 21 is arranged.
  • an outer formwork 9 does not necessarily have to be arranged in the area of the head element 11 of the core formwork 10, since due to the vertical positioning of the core formwork 10, the concrete aligns itself according to the force of gravity parallel to the head element 11 of the core formwork and only needs to be smoothed there if necessary.
  • the space 22 is now filled with the hardenable mass, in this case with concrete, and the entire device according to the invention remains in this position together with the Outer formwork 9 and the not yet hardened mass until it has hardened.
  • the outer formwork 9 can be removed.
  • the room module 8 designed as a garage module has already formed.
  • the core formwork 10 still has to be removed from the interior of the room module 8 designed as a garage module.
  • the vertically positioned room module 8 as shown in FIG Figure 10 is shown, tilted using a tilting device, not shown here, so that the room module 8 comes to rest on its base plate 25.
  • the core formwork 10 is no longer positioned vertically, but horizontally, as shown in FIG Figure 11 is shown.
  • the first surface elements 1 of the head element 11 of the core formwork 10 are now lowered, moved against each other and then the second surface elements 2, designed as triangular elements 27, also move against each other while reducing the rectangular area of the head element 11.
  • the reduced rectangular area of the head element 11 is in the Figure 12 indicated by the thicker lines compared to the room module 8 or its side wall 24.
  • the third and fourth surface elements 3 and 4 of the core formwork 10 are then adapted to the reduced rectangular area of the head element 11 by being moved in the direction of the central longitudinal axis 16 of the core formwork 10, as in FIG Figure 13 shown.
  • a gap 20 is formed in the area of the side elements 12, 13, 14 and 15 between the core formwork 10 and room module 8, so that the core formwork 10 can be moved out of the interior of the room module 8. This is in Figure 14 shown schematically.
  • the room module 8 thus produced and designed as a garage module can now be used for further processing or use, and the core formwork 10 can be used to produce further room modules 8.
  • the room module 8 has a floor element 25, a ceiling element 26 and three side elements 24, that is to say already has five surfaces.
  • a garage door can be arranged as the area closing the room module 8, so that no other garage door than this arrangement Processing steps are necessary to produce a finished garage.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
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Description

Die Erfindung betrifft eine Vorrichtung und ein Verfahren zur einstückigen Herstellung eines drei Seitenelemente sowie ein Bodenelement und/oder ein Deckenelement aufweisenden Raummoduls.The invention relates to a device and a method for the one-piece production of a room module having three side elements and a floor element and / or a ceiling element.

Aus der DE 10 2008 045 394 A1 ist eine industriell vorfertigbare Raumzelle für ein Gebäude in Modularbauweise bekannt. Diese Raumzelle weist wenigstens zwei aneinandergrenzende Wände und ein damit verbundenes Bodenelement auf. Bei derartigen Raumzellen ist es noch notwendig, die einzelnen Wände und das Bodenelement separat herzustellen und danach miteinander zu verbinden.From the DE 10 2008 045 394 A1 an industrially prefabricated room cell for a building with a modular design is known. This room cell has at least two adjoining walls and a floor element connected to them. With such room cells it is still necessary to produce the individual walls and the floor element separately and then to connect them to one another.

Ferner ist aus der EP 1 207 238 A2 eine vorgefertigte transportable Raumzelle bekannt, die aus einer Bodenplatte, einer Deckenplatte und Seitenwänden in monolithischem Verbund besteht. Allerdings werden diese einzelnen Seitenwände, die Bodenplatte und die Deckenplatte separat hergestellt und beispielsweise über Nuten und Federn miteinander zu der Raumzelle verbunden. Für die Herstellung derartiger Seitenwände, Bodenplatten und Deckenplatten sind unterschiedliche Vorrichtungen notwendig, damit diese abschließend zu einer entsprechenden Raumzelle zusammengefügt werden können.Furthermore, from the EP 1 207 238 A2 a prefabricated transportable room cell known, which consists of a base plate, a ceiling plate and side walls in a monolithic composite. However, these individual side walls, the base plate and the top plate are produced separately and connected to one another to form the room cell, for example via grooves and tongues. Different devices are necessary for the production of such side walls, floor panels and ceiling panels so that they can finally be joined together to form a corresponding room cell.

Aus der FR 2 031 378 A1 ist eine Schalungseinrichtung für den Bau von Betonbauten bekannt. Die Schalungsvorrichtung weist zwei Endelemente und ein Zentralelement auf.From the FR 2 031 378 A1 a formwork device for the construction of concrete structures is known. The formwork device has two end elements and a central element.

Aus der DE 26 01 287 A1 ist eine Anlage und ein Verfahren zur Fertigung von Betonraumzellen bekannt, die aus drei Wänden und zwei Platten, dem Fußboden und der Decke, bestehen. Die Anlage besteht aus zwei kippbaren, erwärmten Außenschalungssätzen und aus einem Formkern, der in zwei Richtungen zwischen diesen Außenschalungssätzen bewegbar ist und koaxial zwischen diesen beiden Außenschalungssätzen angeordnet ist. Jeder Satz Außenschalungen besteht aus der Fußbodenschalung, die auf einer Plattform befestigt ist, den kippbaren Seitenwandschalungen und einem abnehmbaren Wärmeschild, der mit einem Kalabrierrahmen versehen ist. Der Formkern besteht aus einem in zwei Richtungen bewegbaren Metallgestell, aus einem in diesen zwei Richtungen rollbaren Trägen und aus einem verschiebbaren, Satz Innenschalungen, der auf dem Metallgestell befestigt ist.From the DE 26 01 287 A1 a system and a method for the production of concrete room cells is known, which consist of three walls and two plates, the floor and the ceiling. The system consists of two tiltable, heated outer formwork sets and a mold core which can be moved in two directions between these outer formwork sets and is arranged coaxially between these two outer formwork sets. Each set of external formwork consists of the floor formwork, which is attached to a platform, the tiltable side wall formwork and a removable heat shield, which is provided with a calibration frame. The mold core consists of one in two directions movable metal frame, consisting of a carrier that can be rolled in these two directions and a sliding set of internal formwork that is attached to the metal frame.

Es ist daher Aufgabe der Erfindung, eine verbesserte Vorrichtung und ein verbessertes Verfahren zur einstückigen Herstellung eines drei Seitenelemente sowie ein Bodenelement und/oder ein Deckenelement aufweisenden Raummoduls zu Verfügung zu stellen.It is therefore the object of the invention to provide an improved device and an improved method for the one-piece production of a three-sided element as well as a floor element and / or a ceiling element having room module.

Vorrichtungsgemäß wird diese Aufgabe gelöst durch eine Vorrichtung mit allen Merkmalen des Patentanspruchs 1. Verfahrensmäßig wird diese Aufgabe gelöst durch ein Verfahren mit allen Merkmalen des Patentanspruchs 9. Vorteilhafte Ausgestaltungen der Erfindung finden sich in den Unteransprüchen.According to the device, this object is achieved by a device with all the features of claim 1. In terms of method, this object is achieved by a method with all of the features of claim 9. Advantageous embodiments of the invention can be found in the subclaims.

Die erfindungsgemäße Vorrichtung zur einstückigen Herstellung eines drei Seitenelemente sowie ein Bodenelement und/oder ein Deckenelement aufweisenden Raummoduls, wobei die Vorrichtung als kraterförmige und hohle Kernschalung ausgebildet ist, um welche eine Außenschalung für das herzustellenden Raummodul anordenbar ist, weist dabei folgende Merkmale auf:

  1. a) Ein rechteckiges, aus ersten und zweiten Flächenelementen bestehendes Kopfelement;
  2. b) senkrecht zu dem Kopfelement in dessen Randbereichen angeordnete, aus dritten und vierten Flächenelementen bestehende Seitenelemente, wobei wenigstens die dritten oder die vierten Flächenelemente Eckbereiche der Seitenelemente aufweisen;
  3. c) die ersten Flächenelemente unter die zweiten Flächenelemente des Kopfelementes absenkbar sowie gegeneinander verschiebbar sind und nachfolgend die zweiten Flächenelemente unter Verringerung der Rechteckfläche des Kopfelementes zusammenschiebbar sind und
  4. d) die senkrecht zu dem Kopfelement angeordneten dritten und vierten Flächenelemente der Seitenelemente nacheinander in Richtung einer Mittellängsachse des Kopfelementes beziehungsweise der Kernschalung verfahrbar sind.
The device according to the invention for the one-piece production of a room module having three side elements and a floor element and / or a ceiling element, the device being designed as a crater-shaped and hollow core formwork around which an outer formwork for the room module to be produced can be arranged, has the following features:
  1. a) A rectangular head element consisting of first and second surface elements;
  2. b) side elements consisting of third and fourth surface elements arranged perpendicular to the head element in its edge regions, wherein at least the third or fourth surface elements have corner regions of the side elements;
  3. c) the first surface elements can be lowered below the second surface elements of the head element and can be displaced relative to one another and subsequently the second surface elements can be pushed together while reducing the rectangular area of the head element, and
  4. d) the third and fourth surface elements of the side elements, which are arranged perpendicular to the head element, can be displaced one after the other in the direction of a central longitudinal axis of the head element or the core formwork are.

Durch die Erfindung ist nunmehr eine Kernschalung gegeben, um welche eine Außenschalung anordenbar ist, wobei zwischen der Kernschalung und der Außenschalung gegebenenfalls noch eine Armierung aus einem Metall, insbesondere aus einem Stahl, anordenbar ist, sodass zwischen die Außenschalung und die Kernschalung eine aushärtbare Masse eingefügt werden kann und sich zwischen der Außenschalung und der Kernschalung das einstückige Raummodul ausbildet.The invention now provides a core formwork around which an outer formwork can be arranged, with reinforcement made of a metal, in particular steel, optionally also being able to be arranged between the core formwork and the outer formwork, so that a hardenable compound is inserted between the outer formwork and the core formwork and the one-piece room module is formed between the outer formwork and the core formwork.

Insbesondere auch bei der Herstellung von Garagen hat es sich dabei bewährt, als aushärtbare Masse Beton einzusetzen, sodass mit der erfindungsgemäßen Vorrichtung in einfacher Weise einstückige Garagenmodule als Raummodule herstellbar sind, die bereits eine Decken- und eine Bodenplatte sowie drei Seitenwände aufweisen. An der offenen Wand eines derartigen Garagenmoduls kann dann in der dortigen Öffnung abschließend ein Garagentor angeordnet werden. Allerdings ist auch möglich, derartige Raummodule nur mit drei Seitenwänden und einer Boden- oder Deckenplatte herzustellen, sodass diese übereinandergesetzt werden können und eine Deckenplatte eines unteren Raummoduls als Bodenplatte eines oberen Raummoduls oder eine Bodenplatte eines oberen Raummoduls als Deckenplatte eines unteren Raummoduls fungiert.Particularly in the production of garages, it has proven to be useful to use concrete as the hardenable mass, so that one-piece garage modules can be easily produced as room modules with the device according to the invention, which already have a ceiling and a floor panel and three side walls. A garage door can then finally be arranged in the opening there on the open wall of such a garage module. However, it is also possible to produce such room modules with only three side walls and a floor or ceiling plate so that they can be placed on top of one another and a ceiling plate of a lower room module functions as the floor plate of an upper room module or a floor plate of an upper room module functions as a ceiling plate of a lower room module.

Sobald die zwischen Außenschalung und Kernschalung eingebrachte aushärtbare Masse, insbesondere der Beton ausgehärtet ist, kann die Außenschalung entfernt werden.As soon as the hardenable mass introduced between the outer formwork and the core formwork, in particular the concrete, has hardened, the outer formwork can be removed.

Das grundsätzliche Problem, das dann besteht und erfindungsgemäß gelöst wird, ist, dass die Kernschalung aus dem quaderförmigen ausgehärteten Raummodul entfernt werden muss. Hierzu werden zuerst die ersten Flächenelemente des Kopfelementes der Kernschalung unter die zweiten Flächenelemente des Kopfelementes der Kernschalung und anschließend derart gegeneinander verfahren, dass sie sich vom Rande des Kopfelementes der Kernschalung zu dessen Mitte hin wegbewegen. Nachfolgend können die zweiten Flächenelemente des Kopfelementes der Kernschalung ebenfalls gegeneinander verfahren werden, sodass sich die Rechteckfläche des Kopfelementes verringert. In diesem Zustand liegen die aus dritten und vierten Flächenelementen bestehenden Seitenelemente der Kernschalung nicht mehr im Randbereich des Kopfelementes an, da dessen zweite Flächenelemente nunmehr unter Verringerung der Rechteckfläche des Kopfelementes nach innen verschoben sind. Insofern ist zwischen den Seitenelementen der Kernschalung und dessen Kopfelement mit reduzierter Rechteckfläche nunmehr ein Spalt gegeben. Durch diesen Spalt ist es möglich, die dritten und vierten Flächenelemente der Seitenelemente nacheinander in Richtung der Mittellängsachse des Kopfelementes beziehungsweise der Kernschalung zu verfahren. Der Spalt besteht dann nicht mehr zwischen den Seitenelementen und dem Kopfelement der Kernschalung, sondern zwischen den Seitenelementen der Kernschalung und den Seitenelementen beziehungsweise dem Bodenelement und/oder dem Deckenelement des herzustellenden Raummoduls. Dadurch, dass die ersten und zweiten Flächenelemente des Kopfelementes bereits verfahren wurden, liegt das Kopfelement zwar noch an dem Raummodul an, ist aber bereits von diesem gelöst. In diesem Zustand liegt auch die Kernschalung nicht mehr an dem hergestellten Raummodul an, sodass die Kernschalung in einfacher Weise aus dem hergestellten Raummodul entnommen werden kann.The fundamental problem that then exists and is solved according to the invention is that the core formwork has to be removed from the cuboid, cured room module. For this purpose, the first surface elements of the head element of the core formwork are first moved under the second surface elements of the head element of the core formwork and then moved against one another in such a way that they move away from the edge of the head element of the core formwork towards its center. Subsequently, the second surface elements of the head element of the core formwork can also be moved against one another, so that the rectangular area of the head element is reduced. In this state, the side elements of the core formwork consisting of third and fourth surface elements are no longer in contact with the edge area of the head element, since its second surface elements are now below Reduction of the rectangular area of the head element are shifted inward. In this respect, there is now a gap between the side elements of the core formwork and its head element with a reduced rectangular area. This gap makes it possible to move the third and fourth surface elements of the side elements one after the other in the direction of the central longitudinal axis of the head element or the core formwork. The gap then no longer exists between the side elements and the head element of the core formwork, but between the side elements of the core formwork and the side elements or the floor element and / or the ceiling element of the room module to be produced. Because the first and second surface elements of the head element have already been moved, the head element is still in contact with the room module, but has already been detached from it. In this state, the core formwork is no longer in contact with the produced room module, so that the core formwork can be easily removed from the produced room module.

Das erfindungsgemäße Verfahren zur einstückigen Herstellung eines drei Seitenelemente sowie ein Bodenelement und/oder ein Deckenelement aufweisenden Raummoduls weist dabei folgende Verfahrensschritte auf:

  1. a) Bereitstellen einer quaderförmigen und hohlen Kernschalung in einer vertikalen Position, in welcher ein rechteckiges Kopfelement die obere Begrenzung der Kernschalung bildet, auf dessen Randbereichen Seitenelemente angeordnet sind,
  2. b) Anordnen einer Außenschalung um die quaderförmige und hohle Kernschalung unter Bildung eines Zwischenraums zwischen Außenschalung und Kernschalung,
  3. c) Befüllen des Zwischenraums mit einer aushärtbaren Masse,
  4. d) Aushärten der Masse,
  5. e) Entfernen der Außenschalung,
  6. f) Absenken von ersten Flächenelementen unter zweite Flächenelementen des Kopfelementes sowie Verschieben der ersten Flächenelemente gegeneinander in Richtung Mitte des Kopfelementes sowie Zusammenschieben der zweiten Flächenelemente unter Verringerung der Rechteckfläche des Kopfelementes,
  7. g) Verfahren von senkrecht zu dem Kopfelement angeordneten dritten und vierten Flächenelementen in Richtung einer Mittellängsachse des Kopfelementes beziehungsweise der Kernschalung und
  8. h) Entfernen der Kernschalung aus dem fertigen Raummodul mittels einer Verfahreinrichtung.
The method according to the invention for the one-piece production of a room module having three side elements and a floor element and / or a ceiling element has the following method steps:
  1. a) providing a cuboid and hollow core formwork in a vertical position, in which a rectangular head element forms the upper boundary of the core formwork, on the edge areas of which side elements are arranged,
  2. b) arranging an outer formwork around the cuboid and hollow core formwork with the formation of a space between the outer formwork and the core formwork,
  3. c) filling the space with a hardenable compound,
  4. d) hardening of the mass,
  5. e) removing the outer formwork,
  6. f) lowering of first surface elements below second surface elements of the head element and moving the first surface elements against each other in Towards the middle of the head element as well as pushing the second surface elements together while reducing the rectangular area of the head element,
  7. g) moving third and fourth surface elements arranged perpendicular to the head element in the direction of a central longitudinal axis of the head element or the core formwork and
  8. h) Removal of the core formwork from the finished room module by means of a moving device.

Mittels der erfindungsgemäßen Vorrichtung und dem erfindungsgemäßen Verfahren ist es nunmehr möglich, einstückige Raummodule, insbesondere einstückige Garagenmodule, die nur noch mit einem entsprechenden Garagentor versehen werden müssen, anzufertigen. Ein separates Verbinden der einzelnen Seitenwände beziehungsweise der Boden- und Deckenplatten mit den Seitenwänden ist nicht mehr notwendig, da diese mit der erfindungsgemäßen Vorrichtung und dem erfindungsgemäßen Verfahren bereits einstückig miteinander verbunden sind.By means of the device according to the invention and the method according to the invention, it is now possible to manufacture one-piece room modules, in particular one-piece garage modules that only need to be provided with a corresponding garage door. A separate connection of the individual side walls or the floor and ceiling panels to the side walls is no longer necessary, since these are already connected to one another in one piece with the device and the method according to the invention.

Nach dem erfindungsgemäßen Verfahren kann es vorgesehen sein, dass vor dem Anordnen einer Außenschalung Installationselemente, wie beispielsweise elektrische Leitungen, Frisch- und Abwasserleitungen, Heizungsrohre sowie weitere Sanitäreinrichtungen, Freiräume für Fenster und Türen, Leerrohre und dergleichen mehr an der Kernschalung angeordnet werden. Dies hat den besonderen Vorteil, dass derartige Installationselemente nicht mehr nachträglich in dem Raummodul angeordnet werden müssen, was in der Regel auch eine Beschädigung der einzelnen Wände beziehungsweise Decken- und/oder Bodenplatten mit sich führt.According to the method according to the invention, it can be provided that installation elements, such as electrical lines, fresh water and waste water pipes, heating pipes and other sanitary facilities, free spaces for windows and doors, empty pipes and the like are arranged on the core formwork before an outer formwork is arranged. This has the particular advantage that such installation elements no longer have to be arranged subsequently in the room module, which usually also leads to damage to the individual walls or ceiling and / or floor panels.

Insbesondere bei der Verwendung von Beton als aushärtbare Masse hat es sich als vorteilhaft erwiesen, dass vor dem Anordnen einer Außenschalung eine Armierung auf der Kernschalung angebracht wird. Bei einer derartigen Armierung unter Verwendung von Beton als aushärtbare Masse empfiehlt sich in der Regel eine Metall- insbesondere eine Stahlarmierung.In particular when using concrete as the hardenable mass, it has proven to be advantageous that reinforcement is attached to the core formwork before an outer formwork is arranged. In the case of reinforcement of this type using concrete as the hardenable compound, metal reinforcement, in particular steel reinforcement, is generally recommended.

Nach einer ersten vorteilhaften Ausgestaltung der erfindungsgemäßen Vorrichtung ist es vorgesehen, dass innerhalb der hohlen Kernschalung eine Verfahreinrichtung vorgesehen ist, mit welcher die Flächenelemente verfahrbar sind. Durch diese Maßnahme ist es in einfacher Weise möglich, eine derartige Verfahreinrichtung für die einzelnen Flächenelemente vorzusehen und innerhalb des Hohlraums der Kernschalung anzuordnen, der ansonsten nicht genutzt wird beziehungsweise wo ansonsten eine Vorrichtung zur Stabilisierung der Kernschalung vorgesehen sein muss. Eine derartige Verfahreinrichtung dient daher nicht nur dazu, die entsprechenden Flächenelemente nach dem Aushärten des Raummoduls von diesem zu entfernen. Vielmehr wird durch eine derartige Verfahreinrichtung auch ein Stabilisationselement zur Verfügung gestellt, das die Flächenelemente während des Aushärtens der aushärtbaren Masse, insbesondere des Betons, entgegen dem Druck der noch nicht ausgehärteten Masse in der entsprechenden Position bis zum Aushärten der Masse hält.According to a first advantageous embodiment of the device according to the invention, it is provided that a moving device is provided within the hollow core formwork, with which the surface elements can be moved. This measure makes it possible in a simple manner to provide such a moving device for the individual surface elements and to arrange it within the cavity of the core formwork, which is otherwise not used or where a device for stabilizing the core formwork must otherwise be provided. Such a moving device therefore not only serves to remove the corresponding surface elements from the space module after it has hardened. Rather, such a moving device also provides a stabilization element that holds the surface elements during the hardening of the hardenable mass, in particular the concrete, in the corresponding position against the pressure of the not yet hardened mass until the mass hardens.

Dabei hat es sich weiterhin als vorteilhaft erwiesen, dass die Verfahreinrichtung zum mechanischen, elektrischen, pneumatischen und/oder hydraulischen Verfahren der Flächenelemente ausgebildet ist. Derartige Verfahreinrichtungen sind in vielfältiger Weise bekannt und können in einfacher Weise in die quaderförmige, hohle Kernschalung integriert werden, sodass sie sowohl die Stabilitätsfunktion während des Aushärtens der aushärtbaren Masse als auch das anschließend notwendige Verfahren der einzelnen Flächenelemente, beispielsweise über eine entsprechende Hebelmechanik gewährleistet.It has furthermore proven to be advantageous that the displacement device is designed for the mechanical, electrical, pneumatic and / or hydraulic displacement of the surface elements. Such moving devices are known in many ways and can be easily integrated into the cuboid, hollow core formwork, so that they guarantee both the stability function during the hardening of the hardenable mass and the subsequent necessary movement of the individual surface elements, for example via a corresponding lever mechanism.

Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung hat es sich bewährt, dass die ersten Flächenelemente des Kopfelementes als sich von dessen Mitte zu dessen Ecken erstreckende Diagonalstreben ausgebildet sind. Derartige Diagonalstreben können in einfacher Weise unter die zweiten Flächenelemente des Kopfelementes abgesenkt und gegeneinander verfahren werden, sodass sich in den Eckbereichen des Kopfelementes bereits ein entsprechender Spalt zwischen diesen Diagonalstreben und den Seitenelementen der Kernschalung bildet. Anschließend ist es in einfacher Weise möglich, die weiteren Flächenelemente des Kopfelementes unter Reduzierung der Rechteckfläche des Kopfelementes gegeneinander zu verfahren, sodass zwischen dem Kopfelement und den Seitenelementen der Kernschalung nunmehr ein umlaufender Spalt ausgebildet ist.According to a further advantageous embodiment of the invention, it has been proven that the first surface elements of the head element are designed as diagonal struts extending from its center to its corners. Such diagonal struts can be easily lowered under the second surface elements of the head element and moved against each other so that a corresponding gap is already formed between these diagonal struts and the side elements of the core formwork in the corner areas of the head element. It is then possible in a simple manner to move the other surface elements of the head element against one another while reducing the rectangular area of the head element, so that a circumferential gap is now formed between the head element and the side elements of the core formwork.

Vorteilhaft ist es dabei ebenfalls, dass zum Absenken der ersten Flächenelemente unter die zweiten Flächenelemente des Kopfelementes ein als eine Kopfplatte ausgebildetes Drehelement und zum gegeneinander Verschieben ein Führungssystem vorgesehen ist. Ein derartiges Führungssystem kann beispielsweise aus an den ersten Flächenelementen des Kopfelementes angeordneten Bolzen mit dazu korrespondierenden Führungsschienen für diese Bolzen innerhalb der Kernschalung ausgebildet sein.It is also advantageous that a rotary element designed as a head plate is provided for lowering the first surface elements under the second surface elements of the head element, and a guide system is provided for moving them against one another. A Such a guide system can be formed, for example, from bolts arranged on the first surface elements of the head element with corresponding guide rails for these bolts within the core formwork.

Bei Verwendung von Diagonalstreben als erste Flächenelemente des Kopfelementes ist es weiterhin vorteilhaft, dass die zweiten Flächenelemente im Wesentlichen als Dreieckelemente ausgebildet sind und unter Verringerung der Rechteckfläche des Kopfelementes zusammenschiebbar sind.When using diagonal struts as the first surface elements of the head element, it is furthermore advantageous that the second surface elements are designed essentially as triangular elements and can be pushed together while reducing the rectangular area of the head element.

Allerdings ist es auch denkbar, die ersten und zweiten Flächenelemente anders auszubilden, beispielsweise können die ersten Flächenelemente als vier kreuzförmig angeordnete Streben ausgebildet sein, die sich von der Mitte des Kopfelementes nach außen erstrecken, und die zweiten Flächenelemente als entsprechend dazu angeordnete Rechteckelemente angeordnet sein.However, it is also conceivable to design the first and second surface elements differently, for example the first surface elements can be configured as four cross-shaped struts that extend outward from the center of the head element, and the second surface elements can be arranged as rectangular elements arranged accordingly.

Damit das nunmehr ausgehärtete Raummodul, insbesondere das fertige Garagenmodul von der Kernschalung getrennt werden kann, ist eine Kippeinrichtung vorgesehen, mit der die Kernschalung aus einer vertikalen in eine horizontale Position und umgekehrt gekippt werden kann. Befindet sich das ausgehärtete Raummodul, insbesondere das fertige Garagenmodul und somit auch die Kernschalung nunmehr in der horizontalen Position, ist eine Verfahreinrichtung vorgesehen, mit welcher das Raummodul von der Kernschalung wegverfahren werden kann oder mit welcher die Kernschalung aus dem Raummodul herausgezogen beziehungsweise herausgefahren werden kann.So that the now hardened room module, in particular the finished garage module, can be separated from the core formwork, a tilting device is provided with which the core formwork can be tilted from a vertical to a horizontal position and vice versa. If the cured room module, in particular the finished garage module and thus also the core formwork, is now in the horizontal position, a moving device is provided with which the room module can be moved away from the core formwork or with which the core formwork can be pulled out of the room module.

Nunmehr sind das hergestellte einstückige Raummodul und die Kernschalung voneinander getrennt, sodass das fertige Raummodul seiner weiteren Verwendung zugeführt werden kann, während die Kernschalung zur weiteren Herstellung von derartigen einstückigen Raummodulen wieder verwendbar ist.The one-piece room module produced and the core formwork are now separated from one another, so that the finished room module can be used for further use, while the core formwork can be reused for the further production of such one-piece room modules.

Weitere Ziele, Vorteile, Merkmale und Anwendungsmöglichkeiten der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen anhand der Zeichnungen.Further goals, advantages, features and possible applications of the present invention emerge from the following description of exemplary embodiments with reference to the drawings.

Es zeigen:

Figur 1
eine mögliche Ausführungsform einer erfindungsgemäßen Vorrichtung zur einstückigen Herstellung eines Raummoduls in einer ersten Position in einer perspektivischen Ansicht,
Figur 2
die Vorrichtung gemäß Figur 1 in einer zweiten Position in einer perspektivischen Ansicht,
Figur 3
die Vorrichtung der Figur 1 in einer dritten Position in einer perspektivischen Ansicht,
Figur 4
die Vorrichtung der Figur 1 in einer vierten Position in einer perspektivischen Ansicht,
Figur 5
eine Teilschnittdarstellung einer erfindungsgemäßen Vorrichtung, die sich in einer ersten Position gemäß Figur 1 befindet,
Figur 6
die Vorrichtung gemäß Figur 5, die sich in einer zweiten Position gemäß der Figur 2 befindet und
Figuren 7 bis 14
schematische Darstellung der Herstellung eines Raummoduls mit einer erfindungsgemäßen Vorrichtung und einem erfindungsgemäßen Verfahren in unterschiedlichen Teilschritten.
Show it:
Figure 1
a possible embodiment of a device according to the invention for the one-piece production of a room module in a first position in a perspective view,
Figure 2
the device according to Figure 1 in a second position in a perspective view,
Figure 3
the device of the Figure 1 in a third position in a perspective view,
Figure 4
the device of the Figure 1 in a fourth position in a perspective view,
Figure 5
a partial sectional view of a device according to the invention, which is in a first position according to Figure 1 is located
Figure 6
the device according to Figure 5 which are in a second position according to the Figure 2 is located and
Figures 7 to 14
schematic representation of the production of a room module with a device according to the invention and a method according to the invention in different sub-steps.

In den Figuren 1 bis 4 ist ein Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung zur einstückigen Herstellung eines drei Seitenelemente 24 sowie ein Bodenelement 25 und ein Deckenelement 26 aufweisenden Raummoduls 8 dargestellt. Dabei wurde auf die Darstellung des Raummoduls 8 verzichtet, um die Funktionsweise der erfindungsgemäßen Vorrichtung besser darstellen zu können.In the Figures 1 to 4 an embodiment of a device according to the invention for the one-piece production of a three side elements 24 as well as a floor element 25 and a ceiling element 26 having room module 8 is shown. The room module 8 has not been shown in order to be able to better show the mode of operation of the device according to the invention.

Ein Ausführungsbeispiel eines Herstellungsverfahrens eines Raummoduls mit einer erfindungsgemäßen Vorrichtung, beispielsweise der Vorrichtung der Figuren 1 bis 4, und einem erfindungsgemäßen Verfahren ist schematisch in den Figuren 7 bis 13 dargestellt.An embodiment of a manufacturing method for a room module with a device according to the invention, for example the device of Figures 1 to 4 , and a method according to the invention is schematically shown in FIG Figures 7 to 13 shown.

Aus der Figur 1 ist ersichtlich, dass die erfindungsgemäße Vorrichtung als quaderförmige und hohle Kernschalung 10 ausgebildet ist, um welche eine hier nicht dargestellte Außenschalung, welche in der Figur 9 mit dem Bezugszeichen 9 versehen ist, für das herzustellende Raummodul 8 anordenbar ist. Die Kernschalung 10 weist dabei ein rechteckiges, aus ersten Flächenelementen 1 und zweiten Flächenelementen 2 bestehendes Kopfelement 11 auf. Im vorliegenden Ausführungsbeispiel sind zwei erste Flächenelemente 1 vorgesehen, welche als Diagonalstreben 27 ausgebildet sind, die von der Mitte 18 des Kopfelementes 11 zu zwei Ecken 19 des Kopfelementes 11 verlaufen und im Bereich der Ecken 19 im Wesentlichen rechtwinklig abgewinkelt sind. Die dazu korrespondierenden zweiten Flächenelemente 2 sind in diesem Ausführungsbeispiel als Dreieckelemente 7 ausgebildet, sodass die als Dreieckelemente 7 ausgebildeten zweiten Flächenelemente 2 zusammen mit den als Diagonalstreben 27 ausgebildeten ersten Flächenelementen 1 das rechteckige Kopfelement 11 entsprechend der Figur 1 bilden.From the Figure 1 it can be seen that the device according to the invention is designed as a cuboid and hollow core formwork 10, around which an outer formwork, not shown here, which is in the Figure 9 is provided with the reference numeral 9, can be arranged for the space module 8 to be produced. The core formwork 10 has a rectangular head element 11 consisting of first surface elements 1 and second surface elements 2. In the present embodiment, two first surface elements 1 are provided, which are designed as diagonal struts 27, which run from the center 18 of the head element 11 to two corners 19 of the head element 11 and are angled essentially at right angles in the area of the corners 19. The corresponding second surface elements 2 are designed as triangular elements 7 in this embodiment, so that the second surface elements 2 designed as triangular elements 7 together with the first surface elements 1 designed as diagonal struts 27 form the rectangular head element 11 according to the Figure 1 form.

Senkrecht zu dem Kopfelement 11 sind in dessen Randbereichen aus dritten Flächenelementen 3 und vierten Flächenelementen 4 bestehende Seitenelemente 12, 13, 14 und 15 angeordnet, wobei im vorliegenden Ausführungsbeispiel die dritten Flächenelemente 3 Eckbereiche 17 der Seitenelemente 12, 13, 14 und 15 aufweisen und im Bereich der Ecken 19 der als Diagonalstreben 27 ausgebildeten ersten Flächenelemente 1 im Wesentlichen bündig mit deren rechtwinklig abgewinkelten Bereiche abschließen.Side elements 12, 13, 14 and 15 consisting of third surface elements 3 and fourth surface elements 4 are arranged perpendicular to the head element 11 in its edge regions, with the third surface elements 3 having corner regions 17 of the side elements 12, 13, 14 and 15 in the present exemplary embodiment and in the The area of the corners 19 of the first surface elements 1 designed as diagonal struts 27 are essentially flush with their areas angled at right angles.

Erfindungsgemäß ist nunmehr vorgesehen, dass die als Diagonalstreben 27 ausgebildeten ersten Flächenelemente 1 des Kopfelementes 11 unter die als Dreieckelemente 7 ausgebildeten zweiten Flächenelemente 2 des Kopfelementes 11 absenkbar sind, wie dies in Figur 2 durch die Schraffierung der als Diagonalstreben 27 ausgebildeten ersten Flächenelemente 1 angedeutet ist. Während oder nach dem Absenken der als Diagonalstreben 27 ausgebildeten ersten Flächenelemente 1 werden diese gegeneinander verschoben, sodass die Ecken 19 des Kopfelementes 11 nach innen in Richtung der Mitte 18 des Kopfelementes 11 verschoben werden, wie dies in Figur 2 durch die Pfeile innerhalb der ersten Flächenelemente 1 angedeutet ist. Die als Diagonalstreben 27 ausgebildeten ersten Flächenelemente 1 sind dabei über eine hydraulische Verfahreinrichtung und eine damit gekoppelte Hebelmechanik in Richtung einer als Dreheinrichtung 6 ausgebildeten Kopfplatte 5 in der Mitte 18 des Kopfelementes 11 verfahrbar.According to the invention, it is now provided that the first surface elements 1 of the head element 11, designed as diagonal struts 27, can be lowered below the second surface elements 2 of the head element 11, designed as triangular elements 7, as shown in FIG Figure 2 is indicated by the hatching of the first surface elements 1 designed as diagonal struts 27. During or after the lowering of the first surface elements 1, designed as diagonal struts 27, they are shifted relative to one another, so that the corners 19 of the head element 11 are shifted inward towards the center 18 of the head element 11, as shown in FIG Figure 2 is indicated by the arrows within the first surface elements 1. The first surface elements 1 designed as diagonal struts 27 are included Can be moved via a hydraulic moving device and a lever mechanism coupled therewith in the direction of a head plate 5, designed as a rotating device 6, in the center 18 of the head element 11.

Zum Absenken der Diagonalstreben 27 weisen diese Bolzen 28 auf, die in entsprechenden Führungsschienen 29 eines Führungssystems 23 geführt werden, wie dies beispielhaft in den Figuren 5 und 6 gezeigt ist.To lower the diagonal struts 27, these have bolts 28 which are guided in corresponding guide rails 29 of a guide system 23, as exemplified in FIG Figures 5 and 6th is shown.

Nachdem die Diagonalstreben 27 und somit die ersten Flächenelemente 1 des Kopfelementes 11 abgesenkt wurden, sind die als Dreieckelemente 7 ausgebildeten zweiten Flächenelemente 2 des Kopfelementes 11 ebenfalls in Richtung einer Mittellängsachse 16 der Kernschalung 10 verfahrbar, wie dies durch die Pfeile auf den Dreieckelementen 7 der Figur 2 angedeutet ist.After the diagonal struts 27 and thus the first surface elements 1 of the head element 11 have been lowered, the second surface elements 2 of the head element 11, which are designed as triangular elements 7, can also be moved in the direction of a central longitudinal axis 16 of the core formwork 10, as indicated by the arrows on the triangular elements 7 of Figure 2 is indicated.

In Figur 3 ist nunmehr eine dritte Position der erfindungsgemäßen Kernschalung 10 gezeigt, in welcher die als Dreieckelemente 7 ausgebildeten zweiten Flächenelemente 2 in Richtung der Mittellängsachse 16 der Kernschalung 10 verfahren sind. Hierdurch ist erreicht, dass sich die Rechteckfläche des Kopfelementes 11 reduziert hat und zwischen den Randbereichen des Kopfelementes 11 und den Seitenflächen 12, 13, 14 und 15 der Kernschalung 10 ein Spalt 20 gebildet ist.In Figure 3 A third position of the core formwork 10 according to the invention is now shown, in which the second surface elements 2 designed as triangular elements 7 are moved in the direction of the central longitudinal axis 16 of the core formwork 10. This has the effect that the rectangular area of the head element 11 has been reduced and a gap 20 is formed between the edge regions of the head element 11 and the side surfaces 12, 13, 14 and 15 of the core formwork 10.

Durch diesen Spalt 20 ist es möglich, die als Eckbereiche 17 ausgebildeten dritten Flächenbereiche 3 der Kernschalung über ihre gesamte Längserstreckung, die sich auch über die Längserstreckung der Kernschalung 10 erstreckt, ebenfalls in Richtung der Mittellängsachse 16 der Kernschalung 10 zu verfahren. Dieses Verfahren der als Eckbereiche 17 ausgebildeten dritten Flächenelemente 3 ist nunmehr in Figur 4 gezeigt, wobei dieses Verfahren durch die an den Eckbereichen 17 angezogenen Pfeilen angedeutet ist.This gap 20 makes it possible to move the third surface areas 3 of the core formwork, which are designed as corner areas 17, over their entire longitudinal extent, which also extends over the longitudinal extent of the core formwork 10, also in the direction of the central longitudinal axis 16 of the core formwork 10. This method of the third surface elements 3 designed as corner regions 17 is now shown in FIG Figure 4 shown, this method being indicated by the arrows drawn at the corner regions 17.

Abschließend können auch die vierten Flächenelemente 4 in Richtung der Mittellängsachse 16 der Kernschalung 10 verfahren werden, sodass sich auch die dritten und vierten Flächenelemente 3 und 4 an die reduzierte Rechteckfläche des Kopfelementes 11 der Kernschalung 10 anpassen.Finally, the fourth surface elements 4 can also be moved in the direction of the central longitudinal axis 16 of the core formwork 10, so that the third and fourth surface elements 3 and 4 also adapt to the reduced rectangular area of the head element 11 of the core formwork 10.

In den Figuren 5 und 6 ist, wie bereits weiter oben angedeutet, in einer Teilschnittdarstellung das Innenleben der Kernschalung 10 dargestellt. Dabei ist eine hier nicht näher angezogene Hebelmechanik sichtbar, die mithilfe der ebenfalls nicht näher angezogenen hydraulischen Verfahreinrichtung dazu ausgebildet ist, die einzelnen Flächenelemente 1, 2, 3 und 4 entsprechend zu verfahren. Weiterhin wird durch die hydraulische Verfahreinrichtung auch gewährleistet, dass die Kernschalung 10 beim Aushärten einer aushärtbaren Masse deren Druck standhält und somit die Stabilität der Kernschalung 10 und schließlich eine effektive und gleichmäßige, wiederholbare Herstellung einer Vielzahl gleicher Raummodule 8 gewährleistet.In the Figures 5 and 6th is, as already indicated above, in a partial sectional view the inner workings of the core formwork 10 are shown. A lever mechanism, which is not shown in detail here, is visible here, which is designed to move the individual surface elements 1, 2, 3 and 4 accordingly with the aid of the hydraulic movement device, which is also not shown in detail. Furthermore, the hydraulic moving device also ensures that the core formwork 10 withstands the pressure of a curable mass when it hardens and thus ensures the stability of the core formwork 10 and finally an effective and uniform, repeatable production of a large number of identical room modules 8.

In den Figuren 7 bis 14 ist schematisch die Herstellung eines Raummoduls 8 in einer als Kernschalung 10 ausgebildeten erfindungsgemäßen Vorrichtung mit einem erfindungsgemäßen Verfahren dargestellt. Dabei ist in Figur 7 die Kernschalung 10 vertikal positioniert, sodass das Kopfelement 11 nach oben zeigt und in dieser Schnittdarstellung die Seitenelemente 13 und 15 der Kernschalung 10 angezogen sind. Das hier zu fertigende Raummodul 8 soll dabei als ein Garagenmodul mit einem Bodenelement 25, einem Deckenelement 26 sowie drei Seitenelementen 24 ausgebildet sein. Bei der Herstellung eines derartigen als Garagenmodul ausgebildeten Raummoduls 8 wird als aushärtbare Masse Beton verwendet. Daher ist es für die erforderliche Stabilität des Garagenmoduls notwendig, innerhalb des Betons eine Armierung 21, vorzugsweise aus Stahl, einzuarbeiten. Diese Armierung 21 wird entsprechend der Darstellung der Figur 8 um die Kernschalung 10 beziehungsweise um dessen Seitenelemente 12, 13, 14 und 15 und dessen Kopfelement 11 herum angeordnet.In the Figures 7 to 14 the production of a room module 8 in a device according to the invention designed as a core formwork 10 with a method according to the invention is shown schematically. In Figure 7 the core formwork 10 is positioned vertically so that the head element 11 points upwards and the side elements 13 and 15 of the core formwork 10 are tightened in this sectional view. The room module 8 to be produced here should be designed as a garage module with a floor element 25, a ceiling element 26 and three side elements 24. In the production of such a room module 8 designed as a garage module, concrete is used as the hardenable mass. It is therefore necessary for the required stability of the garage module to work a reinforcement 21, preferably made of steel, into the concrete. This reinforcement 21 is according to the illustration of Figure 8 arranged around the core formwork 10 or around its side elements 12, 13, 14 and 15 and its head element 11.

Nachdem die Armierung 21 um die Kernschalung 10 herum angeordnet wurde, wird diese Anordnung nunmehr mit einer Außenschalung 9 versehen, wie dies in Figur 9 dargestellt ist.After the reinforcement 21 has been arranged around the core formwork 10, this arrangement is now provided with an outer formwork 9, as shown in FIG Figure 9 is shown.

Dabei ist ersichtlich, dass zwischen Kernschalung 10 beziehungsweise dessen Seitenelementen 12, 13, 14 und 15 sowie dessen Kopfelement 11 ein Zwischenraum 22 gebildet ist, innerhalb dem die Armierung 21 angeordnet ist. Dabei muss im Bereich des Kopfelementes 11 der Kernschalung 10 nicht unbedingt eine Außenschalung 9 angeordnet sein, da sich aufgrund der vertikalen Positionierung der Kernschalung 10 der Beton entsprechend der Schwerkraft parallel zum Kopfelement 11 der Kernschalung ausrichtet und dort gegebenenfalls nur noch geglättet werden muss.It can be seen that between the core formwork 10 or its side elements 12, 13, 14 and 15 and its head element 11, an intermediate space 22 is formed, within which the reinforcement 21 is arranged. In this case, an outer formwork 9 does not necessarily have to be arranged in the area of the head element 11 of the core formwork 10, since due to the vertical positioning of the core formwork 10, the concrete aligns itself according to the force of gravity parallel to the head element 11 of the core formwork and only needs to be smoothed there if necessary.

Der Zwischenraum 22 wird nunmehr mit der aushärtbaren Masse, in diesem Fall mit Beton, gefüllt, und in dieser Position verbleibt die gesamte erfindungsgemäße Vorrichtung mit samt der Außenschalung 9 und der noch nicht ausgehärteten Masse, bis diese ausgehärtet ist.The space 22 is now filled with the hardenable mass, in this case with concrete, and the entire device according to the invention remains in this position together with the Outer formwork 9 and the not yet hardened mass until it has hardened.

Sobald die Masse beziehungsweise der Beton ausgehärtet ist, kann die Außenschalung 9 entfernt werden. Nach dem Aushärten des Betons hat sich bereits das als Garagenmodul ausgebildete Raummodul 8 gebildet. Allerdings muss die Kernschalung 10 noch aus dem Inneren des als Garagenmodul ausgebildeten Raummoduls 8 entfernt werden. Hierzu wird das vertikal positionierte Raummodul 8, wie es in der Figur 10 dargestellt ist, mithilfe einer hier nicht dargestellten Kippeinrichtung gekippt, sodass das Raummodul 8 auf seiner Bodenplatte 25 zum Liegen kommt. In dieser Position ist die Kernschalung 10 nun nicht mehr vertikal, sondern horizontal positioniert, wie dies in Figur 11 dargestellt ist.As soon as the mass or the concrete has hardened, the outer formwork 9 can be removed. After the concrete has hardened, the room module 8 designed as a garage module has already formed. However, the core formwork 10 still has to be removed from the interior of the room module 8 designed as a garage module. For this purpose, the vertically positioned room module 8, as shown in FIG Figure 10 is shown, tilted using a tilting device, not shown here, so that the room module 8 comes to rest on its base plate 25. In this position, the core formwork 10 is no longer positioned vertically, but horizontally, as shown in FIG Figure 11 is shown.

In der Position gemäß der Figur 11 werden nunmehr die ersten Flächenelemente 1 des Kopfelementes 11 der Kernschalung 10 abgesenkt, gegeneinander verfahren und nachfolgend die zweiten als Dreieckelemente 27 ausgebildeten Flächenelemente 2 unter Reduzierung der Rechteckfläche des Kopfelementes 11 ebenfalls gegeneinander verfahren. Die reduzierte Rechteckfläche des Kopfelementes 11 ist in der Figur 12 durch die stärkere Linierung gegenüber dem Raummodul 8 beziehungsweise dessen Seitenwand 24 angedeutet.In the position according to the Figure 11 the first surface elements 1 of the head element 11 of the core formwork 10 are now lowered, moved against each other and then the second surface elements 2, designed as triangular elements 27, also move against each other while reducing the rectangular area of the head element 11. The reduced rectangular area of the head element 11 is in the Figure 12 indicated by the thicker lines compared to the room module 8 or its side wall 24.

Nachfolgend werden die dritten und vierten Flächenelemente 3 und 4 der Kernschalung 10 an die reduzierte Rechteckfläche des Kopfelementes 11 angepasst, indem sie in Richtung der Mittellängsachse 16 der Kernschalung 10 verfahren werden, wie in der Figur 13 dargestellt. Hierdurch ist im Bereich der Seitenelemente 12, 13, 14 und 15 zwischen Kernschalung 10 und Raummodul 8 ein Spalt 20 gebildet, sodass die Kernschalung 10 aus dem Inneren des Raummoduls 8 heraus verfahren werden kann. Dies ist in Figur 14 schematisch dargestellt.The third and fourth surface elements 3 and 4 of the core formwork 10 are then adapted to the reduced rectangular area of the head element 11 by being moved in the direction of the central longitudinal axis 16 of the core formwork 10, as in FIG Figure 13 shown. As a result, a gap 20 is formed in the area of the side elements 12, 13, 14 and 15 between the core formwork 10 and room module 8, so that the core formwork 10 can be moved out of the interior of the room module 8. This is in Figure 14 shown schematically.

Das so gefertigte, als Garagenmodul ausgebildete Raummodul 8 kann nun seiner weiteren Verarbeitung beziehungsweise Verwendung zugeführt und die Kernschalung 10 zur Herstellung weiterer Raummodule 8 verwendet werden.The room module 8 thus produced and designed as a garage module can now be used for further processing or use, and the core formwork 10 can be used to produce further room modules 8.

Das Raummodul 8 weist dabei ein Bodenelement 25, ein Deckenelement 26 sowie drei Seitenelemente 24 auf, also bereits fünf Flächen auf. An der Öffnung 30 des als Garagenmodul ausgebildeten Raummoduls 8 kann als das Raummodul 8 schließende Fläche ein Garagentor angeordnet werden, sodass außer dieser Anordnung des Garagentors keine weiteren Bearbeitungsschritte zur Herstellung einer fertigen Garage notwendig sind.The room module 8 has a floor element 25, a ceiling element 26 and three side elements 24, that is to say already has five surfaces. At the opening 30 of the room module 8 designed as a garage module, a garage door can be arranged as the area closing the room module 8, so that no other garage door than this arrangement Processing steps are necessary to produce a finished garage.

BezugszeichenlisteList of reference symbols

11
FlächenelementSurface element
22
FlächenelementSurface element
33
FlächenelementSurface element
44th
FlächenelementSurface element
55
KopfplatteHeadstock
66th
DreheinrichtungRotating device
77th
DreieckelementTriangle element
88th
RaummodulRoom module
99
AußenschalungExternal formwork
1010
KernschalungCore formwork
1111
KopfelementHead element
1212th
SeitenelementSide element
1313th
SeitenelementSide element
1414th
SeitenelementSide element
1515th
SeitenelementSide element
1616
MittellängsachseCentral longitudinal axis
1717th
EckbereichCorner area
1818th
Mittecenter
1919th
Eckecorner
2020th
Spaltgap
2121
Armierungreinforcement
2222nd
ZwischenraumSpace
2323
FührungssystemManagement system
2424
SeitenelementSide element
2525th
BodenelementFloor element
2626th
DeckenelementCeiling element
2727
DiagonalstrebeDiagonal brace
2828
Bolzenbolt
2929
FührungsschieneGuide rail
3030th
Öffnungopening

Claims (11)

  1. Apparatus for the one-piece production of a room module (8) having three side elements (24) and also a floor element (25) and/or a ceiling element (26), wherein the apparatus is designed as a parallelepipedal, hollow core formwork (10) around which there can be arranged an outer formwork (9) for the room module (8) to be produced, which apparatus has the following features:
    a) a rectangular head element (11) consisting of first planar elements (1) and second planar elements (2);
    b) side elements (12, 13, 14, 15) arranged perpendicularly to the head element (11) in the edge regions thereof and consisting of third planar elements (3) and fourth planar elements (4), wherein at least the third planar elements (3) or the fourth planar elements (4) have corner regions (17) of the side elements (12, 13, 14, 15);
    c) the first planar elements (1) can be lowered under the second planar elements (2) of the head element (11) and are displaceable with respect to one another, and subsequently the second planar elements (2) can be pushed together to reduce the rectangular area of the head element (11), and
    d) the third planar elements (3) and fourth planar elements (4), which are arranged perpendicularly to the head element (11), of the side elements (12, 13, 14, 15) can be moved in succession in the direction of a centre longitudinal axis (16) of the head element (11) or of the core formwork (10).
  2. Apparatus according to Claim 1, characterized in that a movement device, by means of which the planar elements (1, 2, 3, 4) can be moved, is provided within the hollow core formwork (10).
  3. Apparatus according to Claim 2, characterized in that the movement device is designed to mechanically, electrically, pneumatically and/or hydraulically move the planar elements (1, 2, 3, 4).
  4. Apparatus according to one of the preceding claims, characterized in that the first planar elements (1) of the head element (10) are designed as diagonal struts (6) which extend from the centre (18) of said head element to the corners (19) of said head element.
  5. Apparatus according to one of the preceding claims, characterized in that, in order to lower the first planar elements (1) under the second planar elements (2) of the head element (11), there is provided a rotary element (6), which is designed as a head plate (5), and, for mutual displacement, a guide system (23).
  6. Apparatus according to one of the preceding claims, characterized in that the second planar elements (2) are designed substantially as triangular elements (7) and can be pushed together to reduce the rectangular area of the head element (11).
  7. Apparatus according to one of the preceding claims, characterized in that a tilting device is provided by means of which the core formwork (1) can be tilted from a vertical position into a horizontal position, and vice versa.
  8. Apparatus according to one of the preceding claims, characterized in that a movement device is provided by means of which the room module (8) can be moved away from the core formwork (10) or by means of which the core formwork (10) can be pulled out of, or moved out of, the room module.
  9. Method for the one-piece production of a room module (8) having three side elements and also a floor element and/or a ceiling element, comprising the following method steps:
    a) providing a parallelepipedal and hollow core formwork (10) in a vertical position in which a rectangular head element (11) forms the upper boundary of the core formwork (10), with side elements (12, 13, 14, 15) being arranged on the edge regions of said head element,
    b) arranging an outer formwork (9) around the parallelepipedal and hollow core formwork (10) to form an interspace (22) between the outer formwork (9) and core formwork (10),
    c) filling the interspace (22) with a curable compound,
    d) curing the compound,
    e) removing the outer formwork (9),
    f) lowering the first planar elements (1) under the second planar elements (2) of the head element (11) and displacing the first planar elements (1) with respect to one another in the direction of the centre (18) of the head element (11), and pushing together the second planar elements (2) to reduce the rectangular area of the head element (11),
    g) moving third planar elements (3) and fourth planar elements (4), which are arranged perpendicularly to the head element (11), in the direction of a centre longitudinal axis (16) of the head element (11) or of the core formwork (10), and
    h) removing the core formwork from the finished room module (8) by means of a movement device.
  10. Method according to Claim 9, characterized in that, prior to the arrangement of an outer formwork (9), installation elements, such as for example electrical lines, fresh water and wastewater lines, clearances for windows and doors, empty conduits and the like, are arranged on the core formwork.
  11. Method according to Claim 9 or 10, characterized in that, prior to the arrangement of an outer formwork (9), a reinforcement (21) is mounted on the core formwork.
EP17797061.3A 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element. Active EP3529020B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PL17797061T PL3529020T3 (en) 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element.
SI201730896T SI3529020T1 (en) 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element.
RS20210997A RS62199B1 (en) 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element.
HRP20211321TT HRP20211321T1 (en) 2016-10-20 2021-08-16 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016120047.6A DE102016120047B4 (en) 2016-10-20 2016-10-20 Device and method for the integral production of a three side elements and a floor element and / or a ceiling element having room module
PCT/EP2017/076663 WO2018073325A1 (en) 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element, and room module of this type

Publications (2)

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EP3529020A1 EP3529020A1 (en) 2019-08-28
EP3529020B1 true EP3529020B1 (en) 2021-06-02

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EP17797061.3A Active EP3529020B1 (en) 2016-10-20 2017-10-19 Apparatus and method for the one-piece production of a room module having three side elements and a floor element and/or a ceiling element.

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US (1) US11643829B2 (en)
EP (1) EP3529020B1 (en)
CN (1) CN109963696B (en)
AU (1) AU2017347495B2 (en)
CA (1) CA3039408C (en)
DE (1) DE102016120047B4 (en)
DK (1) DK3529020T3 (en)
EA (1) EA037135B1 (en)
ES (1) ES2874723T3 (en)
HR (1) HRP20211321T1 (en)
HU (1) HUE055313T2 (en)
LT (1) LT3529020T (en)
MY (1) MY192531A (en)
PL (1) PL3529020T3 (en)
PT (1) PT3529020T (en)
RS (1) RS62199B1 (en)
SG (1) SG11201903052YA (en)
SI (1) SI3529020T1 (en)
WO (1) WO2018073325A1 (en)

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US3932082A (en) * 1974-01-21 1976-01-13 Beaman Samuel W Means for forming a reinforced concrete module
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DE2845106C2 (en) 1978-10-17 1984-07-12 Lorenz 4600 Dortmund Kesting Method and device for the production of monolithic reinforced concrete room cells, e.g. prefabricated garages
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CN2207418Y (en) 1994-02-25 1995-09-13 中国建筑第一工程局建筑科学研究所 Block pouring shaping and automatic demoulding form for box-like room member
ATE321920T1 (en) 2000-11-16 2006-04-15 Resulit Gmbh PREFABRICATED SPACE CELL FOR THE PRODUCTION OF BUILDINGS
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CN100402765C (en) * 2004-12-24 2008-07-16 张东川 Box shaped house model of construction and fabricating method
MXPA05013858A (en) 2005-12-16 2006-06-13 Corporacion Geo S A De C V Integral system for an industrialized modular housing.
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DE102016120047A1 (en) 2018-04-26
CN109963696B (en) 2021-05-04
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DE102016120047B4 (en) 2018-05-03
HUE055313T2 (en) 2021-11-29
EA201900163A1 (en) 2019-12-30
ES2874723T3 (en) 2021-11-05
WO2018073325A1 (en) 2018-04-26
EA037135B1 (en) 2021-02-10
MY192531A (en) 2022-08-26
US11643829B2 (en) 2023-05-09
RS62199B1 (en) 2021-08-31
EP3529020A1 (en) 2019-08-28
PT3529020T (en) 2021-07-20
CA3039408C (en) 2021-09-07
CN109963696A (en) 2019-07-02
LT3529020T (en) 2021-07-12
SI3529020T1 (en) 2021-11-30
CA3039408A1 (en) 2018-04-26
SG11201903052YA (en) 2019-05-30
US20200024854A1 (en) 2020-01-23
AU2017347495A1 (en) 2019-05-02
PL3529020T3 (en) 2021-11-08
HRP20211321T1 (en) 2021-11-26
AU2017347495A9 (en) 2019-05-09

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