CN100402765C - Box-type building model and its construction method - Google Patents
Box-type building model and its construction method Download PDFInfo
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Abstract
一种盒式建筑房模及其构建方法,它由墙板\顶板模及方钢管柱组成,墙板有复合外墙板、中空结构墙板、复合框架墙板,其特征是墙板外有饰面层,内设钢框架,复合外墙板的钢框架内焊有钢筋网架并浇注加气混凝土,外装保温板;中空结构墙板的钢框架内焊有钢筋网架和轻钢龙骨,复合框架墙板的钢框架内焊有支撑杆件并填充隔声芯层;顶板模由压型钢承板和天棚饰面板组成,方钢管柱两端焊有上下封板。其构建方法为,将房模运至施工现场,拼组成建筑层面后统一浇注混凝土,形成钢和混凝土组合结构。本发明可提高建筑产业现代化水平,减轻房模构件的重量,便于制作、运输和吊装,提高抗震性能。
A box-type building formwork and its construction method. It is composed of wall panels, roof panels and square steel pipe columns. The wall panels include composite exterior wall panels, hollow structure wall panels, and composite frame wall panels. The feature is that there are The facing layer is equipped with a steel frame. The steel frame of the composite exterior wall panel is welded with a reinforced grid and poured with aerated concrete, and the external insulation board is installed; the steel frame of the hollow structure wall panel is welded with a reinforced grid and a light steel keel. The steel frame of the composite frame wall panel is welded with supporting rods and filled with the sound insulation core layer; the roof formwork is composed of a profiled steel bearing plate and a ceiling decorative panel, and the upper and lower sealing plates are welded at both ends of the square steel pipe column. The construction method is to transport the house model to the construction site, put together the building layers and pour concrete uniformly to form a steel and concrete composite structure. The invention can improve the modernization level of the construction industry, reduce the weight of the building model components, facilitate manufacture, transportation and hoisting, and improve the anti-seismic performance.
Description
技术领域 technical field
本发明涉及一种盒式建筑房模及其构建方法。The invention relates to a box-type building model and a construction method thereof.
背景技术 Background technique
在现行民用建筑工程中,存在着砖混、框架、框轻等多种建筑体系,而盒式建筑是其中工厂化、预制化程度最高的一种,代表了建筑产业现代化发展的方向。盒式建筑的基本单元是盒子房,它以钢筋混凝土为基本材料,在工厂内制作成由四面墙板和一面屋顶板组成的五面体盒子形状房屋,运到施工现场再吊装拼接成整幢建筑。和其它建筑体系相比,盒式建筑具有施工速度快,建设周期短,质量易保证以及无粘土砖等明显优势,但也存在着规格单一、工艺复杂、使用质量不够理想,以及建厂投入大等不足,特别是盒子房屋重量大,必须使用大型吊装和运输设备,从而造成机械费成本较高,以至抵销了盒式建筑的优势,阻碍了建筑产业现代化的进一步发展。In the current civil construction projects, there are various building systems such as brick-concrete, frame, and frame-light, and the box-type building is one of the most industrialized and prefabricated, representing the direction of the modernization of the construction industry. The basic unit of the box-type building is the box house, which uses reinforced concrete as the basic material. It is made in the factory into a five-sided box-shaped house composed of four wall panels and one roof panel. . Compared with other building systems, box-type buildings have obvious advantages such as fast construction speed, short construction period, easy quality assurance and no clay bricks. Insufficient, especially box houses are heavy, and large hoisting and transportation equipment must be used, resulting in high mechanical costs, which offset the advantages of box buildings and hinder the further development of the modernization of the construction industry.
发明内容 Contents of the invention
为了克服现有技术存在的上述缺点,打通制约建筑产业现代化发展的瓶颈,本发明的目的在于提供一种盒式建筑房模,以简化盒子房制作工艺,提高工程质量和使用质量,大大减轻产品重量,进一步节能降耗,降低工程造价。In order to overcome the above-mentioned shortcomings existing in the prior art and break through the bottleneck that restricts the modernization of the construction industry, the purpose of the present invention is to provide a box-type building model to simplify the manufacturing process of the box house, improve the quality of the project and use, and greatly reduce the cost of the product. Weight, further saving energy and reducing consumption, reducing project cost.
本发明盒式建筑房模技术方案是:The technical scheme of the box-type building model of the present invention is:
一种盒式建筑房模,其特征在于,它由复合外墙板、内墙板、顶板模和钢管柱组成,所述复合外墙板由结构墙板和外保温饰面板组成,其外形均为矩形且有门窗洞口,所述结构墙板由钢框架、内置钢筋网架和加气混凝土板结合而成,钢框架用槽钢焊制,钢筋网架置于框内并与钢框内侧焊接成一体,所述外保温饰面板与结构墙成固定联接;A box-type building formwork is characterized in that it is composed of composite exterior wall panels, interior wall panels, roof formwork and steel pipe columns, and the composite exterior wall panels are composed of structural wall panels and external thermal insulation panels, and their shapes are uniform. It is rectangular and has openings for doors and windows. The structural wall panel is composed of a steel frame, a built-in reinforced grid frame and an aerated concrete slab. The steel frame is welded with channel steel, and the reinforced grid frame is placed in the frame and welded to the inside of the steel frame. Integrate, and the external thermal insulation panel is fixedly connected with the structural wall;
所述内墙板有中空结构墙板和复合框架墙板;所述中空结构墙板由钢结构和饰面板组成,它们的外形为矩形开设门洞口;所述钢结构部分由钢框架、立体钢筋网架、轻钢龙骨焊接制成,钢框架是由底面及两个边立面的槽钢和顶面的两根外翻角钢焊制而成的矩形框,在钢结构的两个外侧大面焊有多道呈铅垂向的轻钢龙骨;所述饰面板为轻质薄板,它设置在钢结构的两个外侧大面,并由胶粘剂和自攻螺丝与轻钢龙骨紧密联结成一体的中空结构墙板;The inner wall panel has a hollow structure wall panel and a composite frame wall panel; the hollow structure wall panel is composed of a steel structure and a decorative panel, and their shape is rectangular to open a door opening; the steel structure part is composed of a steel frame, a three-dimensional steel bar The grid frame and light steel keel are welded. The steel frame is a rectangular frame welded by channel steel on the bottom and two side elevations and two valgus angle steel on the top. The two outer large surfaces of the steel structure There are multiple vertical light steel keels welded; the veneer is a lightweight thin plate, which is set on the two outer large surfaces of the steel structure, and is tightly connected with the light steel keel by adhesives and self-tapping screws. Hollow structural wall panels;
所述复合框架墙板由钢结构、隔声芯层和饰面层组成,它们的外形为矩形,并开设门洞口;所述钢结构部分由钢框、中间柱、斜支撑杆件焊接制成;所述钢框架为由底面及两个边立面的槽钢和顶面的U形槽钢梁焊制而成的矩形框,所述U形槽钢梁由两根Z形钢对焊而成,并在其上开口端按等间隔焊接多个扁钢或连结钢筋,中间柱和斜支撑杆件由分别用H型钢和槽钢焊接在钢框架内侧而成;所述隔声芯层设在钢框架内;所述饰面层设在钢结构和隔声芯层的两个外侧大面;The composite frame wall panel is composed of a steel structure, a sound-insulating core layer and a facing layer, and their shape is rectangular, and a door opening is provided; the steel structure part is welded by a steel frame, an intermediate column, and a diagonal support rod ; The steel frame is a rectangular frame welded by the channel steel of the bottom surface and two side elevations and the U-shaped channel steel beam of the top surface, and the U-shaped channel steel beam is welded by two Z-shaped steels. The upper opening end is welded with a plurality of flat steel bars or connecting steel bars at equal intervals. The middle column and the oblique support rods are welded on the inner side of the steel frame with H-shaped steel and channel steel respectively; the sound-insulating core layer is set Within the steel frame; the finish layer is arranged on the two outer large surfaces of the steel structure and the sound-insulating core layer;
所述顶板模由压型钢承板和天棚饰面板组成;压型钢承板是定型产品,其两端分别与两侧墙板钢框架的顶面相焊接,在钢承板的底面,用自攻螺丝将天棚饰面板与其相固接,形成天花板;The roof formwork is composed of a profiled steel bearing plate and a ceiling decorative panel; the profiled steel bearing plate is a shaped product, and its two ends are respectively welded to the top surfaces of the steel frames of the wall panels on both sides. On the bottom surface of the steel bearing plate, self-tapping screws Fix the ceiling veneer to it to form the ceiling;
所述钢管柱为方钢管,在钢管柱的两端焊有封板,其中顶端封板的中心开有圆孔,在下端封板底面的中心对应位置焊有用于上下楼层间键槽连接和水平定位的直径略小于上述圆孔的凸起的钢柱,在组装房模时将钢管柱与内外墙板的钢框做成垂直焊接,并通过其顶端的联接板与墙板钢框架的顶面水平焊接;所述联接板为直角L形的钢板;The steel pipe column is a square steel pipe, with sealing plates welded at both ends of the steel pipe column, wherein a round hole is opened in the center of the top sealing plate, and a keyway connection and horizontal positioning between upper and lower floors are welded at the corresponding position of the center of the bottom surface of the lower end sealing plate The diameter of the raised steel column is slightly smaller than the above-mentioned round hole. When assembling the house model, the steel tube column is vertically welded to the steel frame of the inner and outer wall panels, and the connecting plate at the top is horizontal to the top surface of the steel frame of the wall panel. Welding; the connecting plate is a right-angle L-shaped steel plate;
所述盒式房模,包括单体房模和开敞式联体半幅房模两种形式,所述单体盒式房模由一片外墙板、三片内墙板和四根钢管柱组成,一片外墙板和三片内墙板围成四边形,四根钢管柱分设在四角并与四片墙板焊接成一体,所述顶板模的压型钢承板与四周墙板钢框架的顶面焊接并形成稳定的五面立体单体盒式建筑房模;所述联体半幅房模,由两片连接成一体的外墙板或内墙板、三片各为1/2纵向长度的内墙板和两片各为1/2面积的顶板模以及三根钢管柱通过电焊方法组装成1/2进深但却连接成一体的开敞式连体半幅房模。The box-type house model includes two forms: a single house model and an open conjoined half-width house model, and the single box-type house model is composed of an outer wall panel, three inner wall panels and four steel pipe columns , one piece of outer wallboard and three pieces of inner wallboard form a quadrilateral, four steel pipe columns are arranged at the four corners and welded together with the four wallboards, the profiled steel bearing plate of the roof mold and the top surface of the steel frame of the surrounding wallboards Weld and form a stable five-sided three-dimensional single box-type building model; the conjoined half-width house model is composed of two pieces of outer wall panels or inner wall panels connected into one, and three pieces of inner wall panels each of 1/2 longitudinal length Wall panels, two 1/2-area roof formworks and three steel pipe columns are assembled by electric welding to form an open conjoined half-width house formwork that is 1/2 deep but connected as a whole.
本发明盒式建筑房模构建方法是:The building method of box type building house model of the present invention is:
一种盒式建筑房模的构建方法,包括将一片外墙板、三片内墙板分别固定在台座四周,并与四角的四根钢管柱焊接连成一体,然后将压型钢承板焊接在四周墙板钢框架的顶面上,联结成五面体盒式房模;所述各片墙板内的钢框架和钢管柱通过垂直焊接和连接板的水平焊接形成三维立体框架,构成整个盒式房模和建筑的受力骨架,最后安装天花板,接通各墙板和顶板模之间的电线管;其特征在于,将一片联体外墙或内墙板、三片各为1/2纵向长度的内墙板和两片各为1/2面积的顶板模以及三根钢管柱通过电焊方法组装成1/2进深但却连接成一体的开敞式连体半幅房模;这种联体半幅房模的墙板对接面为槽钢,焊接后形成封闭钢管柱,而顶板对接面则用角钢焊接,将两个连体半幅房模组合在一起,使其开敞面相对应并加以焊接,即可得到两个完整的并组装完毕的单体盒式房模。A method for constructing a box-type building model, including fixing an outer wall panel and three inner wall panels around the pedestal respectively, and welding them together with four steel pipe columns at the four corners, and then welding the profiled steel bearing plate on the The top surface of the steel frame of the surrounding wall panels is connected to form a pentahedral box-type house model; the steel frames and steel pipe columns in each piece of wall panels form a three-dimensional frame through vertical welding and horizontal welding of the connecting plates, forming the entire box-type house model. The house model and the stressed skeleton of the building, and finally the ceiling is installed, and the wire pipes between the wall panels and the roof formwork are connected; it is characterized in that a combined outer wall or inner wall panel, and three pieces are each 1/2 longitudinal length The interior wall panels, two roof formworks each with a 1/2 area and three steel pipe columns are assembled by electric welding to form an open conjoined half-width house formwork that is 1/2 deep but connected as a whole; this conjoined half-width house The butt joint surface of the wall panels of the formwork is channel steel, which forms a closed steel pipe column after welding, while the butt joint surface of the top plate is welded with angle steel, and the two conjoined half-width house forms are combined so that the open sides correspond to each other and welded. Two complete and assembled monocoque house models are obtained.
前述的盒式建筑房模的构建方法,其中施工分以下三步:The construction method of the aforementioned box-type building model, wherein the construction is divided into the following three steps:
第一步,基础施工,用盒式房模四角钢管柱底端的封板上的凸起钢柱为键,在吊装时使其进入下层房模钢管柱顶封板的圆孔内,实现键槽配合,以滑动方式消除共震,达到竖向连接并隔震的目的;The first step is foundation construction. Use the protruding steel column on the sealing plate at the bottom end of the square steel pipe column of the box-type house model as a key, and make it enter the round hole of the steel pipe column top sealing plate of the lower house model during hoisting to realize the keyway fit , to eliminate resonance by sliding, to achieve the purpose of vertical connection and vibration isolation;
第二步,进行混凝土浇筑前的准备工作,包括将单个房模和独立板模之间的管线串联接通、绑扎楼面钢筋网和加强筋,并使其与剪力墙模内的钢筋网架和钢框架支撑墙顶端型钢槽内的梁配筋牢固焊接;对顶板模进行临时支撑;为防止中空墙板在浇筑混凝土和震捣时出现涨模,采用对拉螺栓和木方铅丝夹住绞紧双面墙板;The second step is the preparatory work before concrete pouring, including connecting the pipelines between the single house formwork and the independent formwork in series, binding the floor reinforcement mesh and reinforcement bars, and making them compatible with the reinforcement mesh in the shear wall formwork. The steel frame and the beam reinforcement in the steel channel at the top of the steel frame support wall are firmly welded; the roof formwork is temporarily supported; in order to prevent the hollow wall panel from expanding when the concrete is poured and shaken, it is clamped by pull bolts and wooden galvanized wires Twist double-sided wall panels;
第三步,浇筑楼面混凝土及进行养护,采用输送泵将混凝土泵送至楼面,首先浇筑钢管柱内、钢框架U形槽内和墙模空腔内,最后浇筑楼面板。The third step is to pour concrete on the floor and carry out maintenance. The concrete is pumped to the floor by the delivery pump. Firstly, the inside of the steel pipe column, the U-shaped groove of the steel frame and the cavity of the wall formwork are poured, and finally the floor slab is poured.
盒式房模设有多种形式和规格,并配有独立使用的墙板模和顶板模。卫生间和厨房间内的管道最多,在这种盒式房模的内部专门设有管道井,以便于后期竖向干管的安装和更换,而其水平方向的管线则在工厂生产时预先安装在房模内。Cassette house formwork has various forms and specifications, and is equipped with wall panel formwork and roof panel formwork for independent use. There are the most pipes in the bathroom and kitchen. A pipe well is specially provided inside this box-type house model to facilitate the installation and replacement of vertical main pipes in the later stage, while the horizontal pipes are pre-installed in the factory during production. Inside the house model.
前述的盒式建筑房模,其中的天棚饰面板是指石膏刨花板、纤维增强水泥板、及符合设计要求的轻质板材中的任何一种;其中保温饰面板、隔声芯层板是指聚苯板、高密度岩棉板、水泥粉煤灰发泡芯材等符合设计要求的保温隔声材料中的任何一种;其中钢框架和钢筋网架根据设计要求可采用普通型钢、冷弯薄壁型钢和钢筋。The aforementioned box-type building model, wherein the ceiling veneer refers to any one of gypsum particle board, fiber reinforced cement board, and light-weight boards that meet the design requirements; wherein the thermal insulation veneer and sound insulation core board refer to poly Benzene board, high-density rock wool board, cement fly ash foam core material and other thermal insulation and sound insulation materials that meet the design requirements; among them, the steel frame and steel grid can be made of ordinary steel, cold-formed thin Wall shapes and reinforcement.
另外,上述这种联体半幅房模的墙板对接面为槽钢,焊接后形成封闭钢管柱,而顶板对接面则用角钢焊接,经现场浇筑混凝土后,分别形成钢管混凝土柱和钢-混凝土组合暗梁。为保证房模在吊装和运输中的整体稳定,在三片半幅墙模对接面的底角焊有临时连接梁。联体半幅房模在运输时,其1/2纵长形成车体宽度,以有效解决运输宽度的限制,而在施工现场安装时,只需将两个连体半幅房模组合在一起,使其开敞面相对应并加以焊接,即可得到两个完整的并组装完毕的单体盒式房模。In addition, the butt joint surface of the wall panels of the above-mentioned conjoined half-width house formwork is channel steel, which forms a closed steel pipe column after welding, while the joint surface of the top plate is welded with angle steel. After pouring concrete on site, steel pipe concrete columns and steel-concrete columns are formed respectively Combined dark beams. In order to ensure the overall stability of the house formwork during hoisting and transportation, a temporary connecting beam is welded at the bottom fillet of the butt joint surfaces of the three half-width wall formworks. When the conjoined half-width house formwork is transported, its 1/2 length forms the width of the car body to effectively solve the limitation of the transportation width. When installing on the construction site, only two conjoined half-width house forms need to be combined together to make The open surfaces correspond to each other and are welded to obtain two complete and assembled single box-type house models.
本发明的有益效果是:The beneficial effects of the present invention are:
1.制作速度快:盒式建筑房模采用钢框架焊接和轻质复合板安装技术,工效可成倍提高,从而大大缩短了加工制作时间。1. Fast production speed: The box-type building model adopts steel frame welding and lightweight composite board installation technology, which can double the work efficiency and greatly shorten the processing and production time.
2.产品质量高:盒式建筑房模以工业化生产的板材取代了预制混凝土,产品的规格尺寸、精度、韧性及牢固程度均大幅度提高,其表面平整度更优于人工抹面。2. High product quality: The box-type building formwork replaces precast concrete with industrially produced plates. The product specifications, precision, toughness and firmness are greatly improved, and its surface smoothness is better than manual plastering.
3.一模多用:集成化的盒式建筑房模在现场浇筑混凝土时,起模板和支撑作用,而在浇筑完毕后,即与混凝土结合成一体,成为整幢建筑的永久性组成部分。其中房模内的钢框架和钢筋网,与混凝土结合成钢-混凝土组合结构和钢管混凝土一型钢组合结构,而具有保温和隔声作用的轻质复合墙板则成为建筑的围护结构和分隔墙。3. One mold with multiple functions: The integrated box-type building formwork plays the role of formwork and support when concrete is poured on site, and after pouring is completed, it is integrated with concrete and becomes a permanent part of the entire building. Among them, the steel frame and steel mesh in the house formwork are combined with concrete to form a steel-concrete composite structure and a steel pipe concrete composite structure, while the lightweight composite wall panels with thermal insulation and sound insulation functions become the envelope and partition of the building. wall.
4.节能降耗:它完全取消了粘土砖,可以最大限度的节约土地资源,降低能源消耗。4. Energy saving and consumption reduction: it completely cancels clay bricks, which can save land resources to the greatest extent and reduce energy consumption.
5.降低机械费:采用钢框架和轻质复合板制作的盒式建筑房模,其产品重量仅为钢筋混凝土盒子房的1/3~1/4,从而可以避免使用大吨位吊车和运输设备,极大的降低了机械费成本和建筑造价。而且盒式建筑房模既可以在工厂内制作完成,也可以将墙板模及顶板模运至施工现场再进行组装,进一步降低运输费用。5. Reduce mechanical costs: the box-type building model made of steel frame and lightweight composite board, its product weight is only 1/3 to 1/4 of the reinforced concrete box house, thus avoiding the use of large-tonnage cranes and transportation equipment , greatly reducing the cost of machinery and construction costs. Moreover, the box-type building formwork can be completed in the factory, and the wall panel formwork and roof formwork can also be transported to the construction site for assembly, further reducing transportation costs.
6.施工简便:使用盒式建筑房模进行住宅建筑和其它民用建筑施工,比起当前任何一种施工方法都要简便快捷,它只需将盒式房模按图纸要求吊装就位并连接,而后在其顶板上浇筑混凝土即可,其工期仅为常规工法的1/3,甚至更短。6. The construction is simple: the use of box-type building formwork for residential buildings and other civil building construction is simpler and faster than any current construction method. It only needs to hoist the box-type house formwork in place and connect it according to the drawings. Then pour concrete on the top plate, and the construction period is only 1/3 of the conventional construction method, or even shorter.
附图说明 Description of drawings
下面结合附图和实例对本发明进一步说明。The present invention will be further described below in conjunction with accompanying drawings and examples.
图1是本发明实施例的单体盒式房模的分解立体图Fig. 1 is an exploded perspective view of a single box-type house model of an embodiment of the present invention
图2是本发明实施例的联体半幅房模的分解立体图Fig. 2 is an exploded perspective view of the conjoined half-width house model of the embodiment of the present invention
图3a是本发明实施例的单体盒式房模的组装平面图Fig. 3 a is the assembly plane view of the single box type house mold of the embodiment of the present invention
图3b是本发明实施例的联体半幅房模的组装平面图Fig. 3b is an assembly plan view of the conjoined half house model of the embodiment of the present invention
图4是本发明实施例的整幢房屋建筑层面盒式房模的组装及施工立体示意图Fig. 4 is a three-dimensional schematic diagram of the assembly and construction of the box-type house formwork at the construction level of the whole building according to the embodiment of the present invention
图中标号说明:Explanation of symbols in the figure:
10复合外墙板 11结构墙板 12钢框架10 Composite
13钢筋网架 14加气混凝土板 15轻质保温芯层13
16饰面层 17专用挂件 18外保温饰面板16 Finishing layer 17
20复合框架墙板 21U形槽钢梁 22中间型钢柱20 Composite
23斜支撑杆件 24钢框架 25隔声芯层23
26饰面层26 finishing layers
30中空结构墙板 31钢框架 32轻钢龙骨30 hollow
33立体钢筋网架 34饰面板33 three-dimensional reinforced
40顶板模 41压型钢承板 42天棚饰面板40
50方钢管柱 51柱顶封板 52柱底封板50 square
53联结板53 connecting plate
60联体外墙板 71槽钢柱60 conjoined
70半幅复合框架墙板70 Half Width Composite Frame Wall Panel
80半幅中空结构墙板80 semi-width hollow structure wall panels
90联体内墙板90 conjoined interior wall panels
102角钢暗梁102 angle steel concealed beam
A单体盒式房模 B独立板式墙模 C卫生间房模A Single Box Model B Independent Panel Wall Model C Bathroom Model
AA联体半幅房模 D独立顶板模 E阳台模AA conjoined half house mold D independent roof mold E balcony mold
AA’联体半幅房模T楼梯间房模 F现场绑扎钢筋AA' conjoined half-width house model T stairwell house model F binding steel bars on site
AE单体连台房模 G现浇混凝土 LJ临时连接底梁AE single unit formwork G cast-in-place concrete LJ temporary connection bottom beam
AC单体连卫房模AC single bathroom room model
具体实施方式 Detailed ways
实施例1:Example 1:
如图1所示,本发明盒式建筑房模,它由复合外墙板10、复盒框架墙板20或中空结构30、顶板模40和钢管柱50组成:所述复合外墙板10由结构墙板11和外保温饰面板18组成,其外形均为矩形且有门窗洞口。所述结构墙板11的宽和高分别等于设计的室内净宽和净高,该复合外墙板10由钢框架12、内置钢筋网架13和加气混凝土板14结合而成。钢框架12用槽钢焊制,钢筋网架13置于钢框架内并与钢框内侧焊接成一体,通过向框内浇筑料浆并经养护后制成加气混凝土板14。所述外保温饰面板18与结构墙板11成固定联接,其背面设有用于联结和固定的专用挂件17。As shown in Figure 1, box-type building house formwork of the present invention, it is made up of composite
所述内墙板包括中空结构墙板30和复合框架墙板20;所述中空结构墙板30由钢结构和饰面板34组成,它们的外形为矩形并根据需要开设门洞口,其长和高分别等于设计的室内净长和净高;所述钢结构部分由钢框架31、立体钢筋网架33、轻钢龙骨焊32接制成,钢框架31是由底面及两个边立面的槽钢和顶面的两根外翻角钢焊制而成的矩形框,立体钢筋网架33置于钢框内并与钢框内侧焊接成一体,在钢结构的两个外侧大面焊有多道铅垂向的轻钢龙骨32;所述饰面板34为轻质薄板,它设置在钢结构的两个外侧大面,并由胶粘剂和自攻螺丝与轻钢龙骨32紧密联结成一体而成中空结构墙板30,在中间的空腔内可根据设计安装电线管和接线盒。The interior wall panel includes a hollow
所述复合框架墙板20由钢结构、隔声芯层25和饰面层26组成,它们的外形为矩形,并根据需要开设门洞口,其长和高分别等于设计的室内净长和净高;所述钢结构部分由钢框架24、中间型钢柱22、斜支撑杆件23焊接制成;所述钢框架24为由底面及两个边立面的槽钢和顶面的U形槽钢梁21焊制而成的矩形框,所述U形槽钢梁21由两根Z形钢对焊而成,并在其上开口端按等间隔焊接多个扁钢或连结钢筋,中间型钢柱22和斜支撑杆件23根据需要设置,分别用H型钢和槽钢焊接在钢框架24内侧;根据设计预先在钢框架24内安装电线管和接线盒,所述隔声芯层25设在钢框内;所述饰面层26设在钢结构和隔声芯层25的两个外侧大面。The composite
所述顶板模40由压型钢承板41和天棚饰面板42组成,其长度均为设计的室内净宽;压型钢承板41是定型产品,其两端分别与两侧墙板钢框架的顶面相焊接,压型钢承板41在现场浇筑混凝土后即与其结合成组合楼板,在钢承板的底面,用自攻螺丝将天棚饰面板42与其相固接,形成天花板。在两层板的空腔内,根据设计安装电线管和接线盒。The
所述钢管柱50为方钢管,其柱长等于设计的层高,在钢管柱的两端焊有封板,其中顶端封板51的中心开有圆孔,用于吊装和浇筑混凝土,在下端封板52底面的中心对应位置焊有用于上下楼层间键槽连接和水平定位的直径略小于该圆孔的凸起钢柱。在组装房模时方钢管柱50与内外墙板的钢框架12、24做垂直焊接,并通过其顶端的联接板53与墙板钢框架的顶面进行水平焊接;所述联接板53为直角L形的钢板制成。The
所述盒式房模,其每一单体盒式房模由一片外墙板10、三片内墙板20或30和四根方钢管柱50组成,一片外墙板和三片内墙板围成四边形,四板钢管柱分设有四角并与四片墙板焊接成一体,所述顶板模40的压型钢承板41与四周墙板钢框架的顶面成焊接并形成稳定的五面体盒式建筑房模单体。The box-type house model, each single box-type house model is composed of an
每一单体盒式建筑房模A由一片外墙板10、三片内墙板20和30、一片顶板模40和四根钢管柱50组成;其构建方法是:将外墙板10、内墙板20或30分别固定在台座四周,并与四角的四根方钢管柱50焊接连成一体,然后将压型钢承板41焊接在四周墙板钢框架的顶面上,联结成五面体盒式房模;所述各片墙板内的钢框架和方钢管柱通过垂直焊接和连接板的水平焊接形成三维立体框架,构成整个盒式房模和建筑的受力骨架,最后安装天棚饰面板42,接通各墙板和顶板模之间的电线管。如图3所示,盒式房模设有多种形式和规格,并配有如图3a所示的独立使用的墙板模B和顶板模D。Each single box-type building model A is made up of an
实施例2:Example 2:
联体半幅房模如图2、图3b所示,当一座完整的单体盒式建筑房模,由于受到交通和运输车辆的限制而不允许做得足够宽时,则采用二联模横向分割的方法组装,其特征在于它由两片连接成一体的联体外墙板60或联体内墙板90、三片各为1/2纵向长度的半幅复合框架墙板70或半幅中空结构墙板80和两片各为1/2面积的顶板模40以及三根方钢管柱50通过电焊方法组装成1/2进深但却连接成一体的开敞式连体半幅房模AA或AA’。这种联体半幅房模的墙板对接面为槽钢71,焊接后形成封闭钢管柱,而顶板对接面与角钢暗梁102焊接,经现场浇筑混凝土后,分别形成钢管混凝土柱和钢-混凝土组合暗梁。为保证房模在吊装和运输中的整体稳定,在三片半幅墙模对接面的底角焊有临时连接梁LJ。联体半幅房模AA在运输时,其1/2纵长形成车体宽度,以有效解决运输宽度的限制,而在施工现场安装时,只需将两个连体半幅房模AA和AA’组合在一起,使其开敞面相对应并加以焊接,即可得到两个完整的并组装完毕的单体盒式房模。The conjoined half-width house model is shown in Figure 2 and Figure 3b. When a complete single-box building model is not allowed to be wide enough due to the restrictions of traffic and transport vehicles, the two-unit model is used to divide horizontally. Assembled by the method, it is characterized in that it is composed of two connected
实施例3:Example 3:
本盒式建筑房模在施工现场的联接和组装方式,如图3a、图3b所示,当同排房间数量为奇数或需要设置开间厅室时,则如图3a所示,采用盒一板连接法组装,安是将两个单体盒式房模A和A分开设置,中间用独立墙板模B和独立顶板模D进行连接而形成中间的新房间,此方法不仅可以避免相邻墙体的重迭,降低单位造价,而且可以营造出大开间厅室。当同排房间数量为偶数或由于受到交通和运输车辆的限制,房模不允许做得足够宽时,则如图3b所示,采用联体半幅房模进行对接,其方法为将两个联体半幅房模AA和AA’紧贴排列,使其开敞面相对应并进行焊接,由此形成两个完整的并联在一起的盒式房模A和A。在盒式房模的平面组合中,还可利用阳台模封堵外墙,利用独立墙板模分割厅室,不但可收事半功倍之效,而且大大提高了运输效率,进一步降低成本。The connection and assembly methods of the box-type building formwork at the construction site are shown in Figure 3a and Figure 3b. When the number of rooms in the same row is odd or it is necessary to set up a separate hall, it is shown in Figure 3a. Assembled by the connection method, the installation is to separate the two single box-type house forms A and A, and connect the middle with an independent wall formwork B and an independent roof formwork D to form a new room in the middle. This method can not only avoid the adjacent wall The overlapping of bodies can reduce the unit cost, and can create a large open room. When the number of rooms in the same row is an even number or the room model is not allowed to be wide enough due to the restrictions of traffic and transport vehicles, as shown in Figure 3b, a conjoined half-width room model is used for docking. The half-width house forms AA and AA' are closely arranged so that their open faces correspond to each other and welded, thus forming two complete box-type house models A and A connected in parallel. In the plane combination of the box-type house model, the balcony formwork can also be used to block the outer wall, and the independent wall panel formwork can be used to divide the hall and room, which can not only achieve twice the result with half the effort, but also greatly improve the transportation efficiency and further reduce the cost.
实施例4:Example 4:
本盒式建筑房模在用于建造多层建筑时的施工工艺流程,如图4所示,首先进行基础施工,完成后即进入主体施工阶段,先将单体盒式房模A、联体半幅房模AA、单体连台房模AE、单体连卫房模AC、卫生间房模C、阳台模E、楼梯间房模T、独立板式墙模B、独立顶板模D由工厂运至施工现场,并按图纸标定的位置吊装就位,再用电焊方法进行房模间的水平连接。而盒式房模在进行上下楼层间的竖向连接时,不做刚性焊接,而采用滑动隔震联接,其方法为利用盒式房模四角钢管柱底端的圆形凸柱为键,在吊装时使其进入下层房模柱顶封板的圆孔内,实现键槽配合,以滑动方式消除共震,达到竖向连接并隔震的目的。第二步,进行混凝土浇筑前的准备工作,包括将单个房模和独立板模之间的管线串联接通、绑扎楼面钢筋网和加强筋,并使其与剪力墙模内的钢筋网架和框架支撑墙顶端型钢槽内的梁配筋牢固焊接;对顶板模进行临时支撑;为防止中空墙板在浇筑混凝土和震捣时出现涨模,采用对拉螺栓和木方铅丝夹住绞紧双面墙板。第三步,浇筑楼面混凝土及进行养护,采用输送泵将混凝土泵送至楼面,首先浇筑钢管内、钢框架U形槽内和墙模空腔内,最后浇筑楼面板。凝固后的混凝土与各部板模相结合,分别形成钢管混凝土柱、外包钢混凝土组合梁、钢筋混凝土剪力墙以及密肋组合楼板,如此循环往复,直至完成所有楼层的施工,如图4所示。现场施工的最后阶段,是屋面保温防水、楼内竖向水电干线管道联接、门窗安装以及装修作业等,由于大部分工作已在工厂内完成,现场的这些后期工作变得十分简单和快捷。The construction process of this box-type building model when it is used to build a multi-storey building is shown in Figure 4. First, the foundation construction is carried out, and after completion, it enters the main construction stage. First, the single box-type house model A and the conjoined Half-width room model AA, single-unit connected room model AE, single-unit bathroom model AC, toilet room model C, balcony model E, stairwell room model T, independent panel wall formwork B, and independent roof formwork D are transported from the factory to On the construction site, hoist it in place according to the position marked on the drawing, and then use electric welding to connect the room formwork horizontally. When the box-type house model is used for the vertical connection between the upper and lower floors, rigid welding is not used, but a sliding vibration-isolation connection is used. Make it enter the round hole of the top sealing plate of the lower room formwork column at the same time, realize the keyway fit, eliminate the resonance by sliding, and achieve the purpose of vertical connection and shock isolation. The second step is to prepare for concrete pouring, including connecting the pipelines between the single house formwork and the independent formwork in series, binding the floor reinforcement mesh and reinforcement bars, and making them compatible with the reinforcement mesh in the shear wall formwork. The beam reinforcement in the steel channel at the top of the frame and the frame support wall is firmly welded; the roof formwork is temporarily supported; in order to prevent the hollow wall plate from expanding when the concrete is poured and vibrated, the strands are clamped by pull bolts and wooden galvanized wires Tight double-sided wall panels. The third step is to pour the concrete on the floor and carry out maintenance. The concrete is pumped to the floor by the delivery pump. First, the steel pipe, the U-shaped groove of the steel frame and the cavity of the wall form are poured, and finally the floor slab is poured. The solidified concrete is combined with the formwork of each part to form concrete-filled steel tube columns, steel-concrete composite beams, reinforced concrete shear walls, and ribbed composite floors, respectively, and so on, until the construction of all floors is completed, as shown in Figure 4 Show. The last stage of on-site construction is roof insulation and waterproofing, vertical water and electricity main pipeline connection in the building, door and window installation, and decoration work. Since most of the work has been completed in the factory, these post-work on site become very simple and fast.
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| EP0838564A1 (en) * | 1996-10-22 | 1998-04-29 | Lienhop Planen und Zelte Textiles Bauen GmbH | Framing element with flexible cover and building construction made of this framing element |
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| CN2761757Y (en) * | 2004-12-24 | 2006-03-01 | 张东川 | Box type building mould |
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