EP3296551B1 - Two-valve engine - Google Patents

Two-valve engine Download PDF

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Publication number
EP3296551B1
EP3296551B1 EP15891808.6A EP15891808A EP3296551B1 EP 3296551 B1 EP3296551 B1 EP 3296551B1 EP 15891808 A EP15891808 A EP 15891808A EP 3296551 B1 EP3296551 B1 EP 3296551B1
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EP
European Patent Office
Prior art keywords
ignition device
central axis
region
intake
axis line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15891808.6A
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German (de)
English (en)
French (fr)
Other versions
EP3296551A1 (en
EP3296551A4 (en
Inventor
Hayato TANOKURA
Minoru Suzuki
Masaki Ito
Yohei IWAKI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamaha Motor Co Ltd
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Yamaha Motor Co Ltd
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Filing date
Publication date
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Publication of EP3296551A1 publication Critical patent/EP3296551A1/en
Publication of EP3296551A4 publication Critical patent/EP3296551A4/en
Application granted granted Critical
Publication of EP3296551B1 publication Critical patent/EP3296551B1/en
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00—Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/08—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/16—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines characterised by use in vehicles
    • F02M35/162—Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B31/00—Modifying induction systems for imparting a rotation to the charge in the cylinder
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00—Cylinders; Cylinder headsย 
    • F02F1/24—Cylinder heads
    • F02F1/42—Shape or arrangement of intake or exhaust channels in cylinder heads
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00—Pistonsย 
    • F02F3/26—Pistonsย  having combustion chamber in piston head
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00—Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/08—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition
    • F02B23/10—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition with separate admission of air and fuel into cylinder
    • F02B2023/102—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition with separate admission of air and fuel into cylinder the spark plug being placed offset the cylinder centre axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00—Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/08—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition
    • F02B23/10—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition with separate admission of air and fuel into cylinder
    • F02B2023/106—Tumble flow, i.e. the axis of rotation of the main charge flow motion is horizontal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00—Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/08—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition
    • F02B23/10—Other engines characterised by special shape or construction of combustion chambers to improve operation with positive ignition with separate admission of air and fuel into cylinder
    • F02B2023/108—Swirl flow, i.e. the axis of rotation of the main charge flow motion is vertical

Definitions

  • the present teaching relates to a two-valve engine.
  • One of the methods for improving the fuel efficiency is to increase the rapidness of combustion in an expansion stroke of the engine.
  • Non-patent Literature 1 shows an engine having its fuel efficiency improved by the enhancement of a tumble flow, which is a vortex of a mixed gas in a combustion chamber.
  • the engine of Non-patent Literature 1 is a four-stroke engine for a compact two-wheel vehicle, which is a two-valve engine.
  • the mixed gas is rapidly combusted because the mixed gas has a strong flow due to the enhancement of the tumble flow. That is, a main combustion duration in the expansion stroke, which means a crank angle range in which a predetermined large part of fuel in the combustion chamber is combusted, is shortened.
  • the rapid combustion in the expansion stroke increases the pressure rise rate in the expansion stroke. This makes pressure-volume characteristics close to ideal ones, and increases the working efficiency. Thus, the fuel efficiency is improved.
  • NPTL 1 Honda R&D Technical Review, Vol. 16, No. 2. Oct. 2004
  • Other two-valve engines are shown by US 2014238367 A1 , EP 1034365 B1 , DE 3741218 A1 , FR 1184314 and DE 2918097 A1 .
  • combustion shock As the pressure rise rate in the combustion chamber increases due to the rapid combustion of the mixed gas, a combustion shock increases.
  • the combustion shock leads to a combustion noise of the engine.
  • the shock propagates through a piston, a crankshaft and a bearing.
  • the engine of Non-patent Literature 1 employs a roller bearing as a journal bearing for supporting the crankshaft.
  • the engine of Non-patent Literature 1 suppresses propagation of a combustion noise by improving, with the roller bearing, the support stiffness of a crankshaft.
  • a two-valve engine having such a configuration is able to suppress a combustion noise occurrence while improving fuel efficiency even when a bearing (e.g., a ball bearing) other than a roller bearing is adopted as a journal bearing.
  • a bearing e.g., a ball bearing
  • such two-valve engine can achieve, at a higher level, improvement in fuel efficiency and suppression of a combustion noise occurrence.
  • An object of the present teaching is to provide a two-valve engine configured to suppress a combustion noise occurrence while improving fuel efficiency.
  • the present teaching adopts the following configurations.
  • the piston part is housed in the cylinder bore of the cylinder body part.
  • the cylinder head part has one intake port communicating with the intake passage and one exhaust port communicating with the exhaust passage.
  • the intake port is opened and closed by the intake valve, and the exhaust port is opened and closed by the exhaust valve.
  • the cylinder part cooperates with the piston part to define a combustion chamber.
  • the ignition device is not arranged on the straight line that passes through the center of the intake port and the center of the exhaust port.
  • the ignition device is arranged in one of the two regions that are defined by dividing the combustion chamber by the above-mentioned straight line.
  • the fuel injector part injects the fuel into the intake passage.
  • a mixed gas containing the fuel flows through the intake passage and then through the intake port into the combustion chamber along with movement of the piston part.
  • the mixed gas in the combustion chamber is ignited by the ignition device, to be combusted.
  • the mixed gas having passed through the intake passage enters the combustion chamber from the intake port, a vortex of the mixed gas occurs in the combustion chamber.
  • the intake passage is arranged such that the straight line, that is an extension of the center line of the intake passage from the center of the intake port, passes through the region where the ignition device is not arranged, when viewed in the direction of the central axis line of the cylinder bore.
  • the vortex of the mixed gas in the combustion chamber has a swirling flow component flowing around the central axis line and a tumble flow component flowing around a line perpendicular to the central axis line. That is, a combined flow of a swirling flow and a tumble flow occurs in the combustion chamber.
  • a main tumble flow (simply referred to as a tumble flow) of the mixed gas having, entered the combustion chamber from the intake port, flows along the straight line that is, an extension of the center line of the intake passage from the intake port. Therefore, the tumble flow orientation is not parallel to but oblique from the direction from the intake port toward the exhaust port.
  • the tumble flow is oriented so as to flow from the center of the intake port and pass through one of the two regions where the ignition device is not arranged. Since the tumble flow circles around the line perpendicular to the central axis line, the above-described oblique tumble flow orientation is true not only in the vicinity of the intake port but also in the vicinity of the ignition device. Therefore, the tumble flow orientation in the vicinity of the ignition device contains a component oriented from the intake port toward the exhaust port and a component oriented from the ignition device toward the other region where the ignition device is not arranged.
  • the swirling flow of the mixed gas circles around the central axis line.
  • the swirling flow circles around the central axis line in such a direction as to pass through the intake port, the exhaust port, and the ignition device in this order.
  • the swirling flow in the vicinity of the ignition device is oriented from the exhaust port toward the intake port.
  • the piston part has, in the top surface of the piston part, the concave portion that is recessed from its surrounding. When viewed in the direction of the central axis line of the cylinder bore, the area over which one of the two regions where the ignition device is not arranged, and overlaps the concave portion is smaller than the area over which one of the two regions where the ignition device is arranged and overlaps the concave portion.
  • the region where the ignition device is not arranged, which overlaps the concave portion over a smaller area is located on the straight line which is an extension of the center line of the intake passage from the center of the intake port.
  • the mixed gas in the vicinity of the ignition device flows from the region where the ignition device is arranged toward the region where the ignition device is not arranged, which easily allows flame produced by the ignition device to quickly spread in the combustion chamber.
  • time required for the flame to spread over a main region of the combustion chamber is shortened. In other words, a main combustion duration in an expansion stroke is shortened.
  • the two-valve engine of (1) suppresses rapid propagation of flame toward the exhaust port in the initial stage of combustion, but, nevertheless, the main combustion duration in the expansion stroke is shortened.
  • the fuel efficiency of the two-valve engine is improved.
  • the two-valve engine of the present teaching is able to suppress occurrence of a combustion noise while improving the fuel efficiency.
  • the straight line that is an extension of the center line of the intake passage from the center of the intake port, extends through the region where the ignition device is not arranged when viewed in the direction of the central axis line, promotes the swirling flow of the mixed gas in the combustion chamber. Accordingly, further suppression of a combustion noise occurrence can be obtained with further improvement in the fuel efficiency.
  • the configuration of (2) in which the intake passage forms a curving arc on the upstream side of the intake port while the ignition device is arranged outside the arc, produces a large swirling flow of the mixed gas having passed through the intake passage. It is therefore easy to maintain the swirling flow of the mixed gas in the combustion chamber. Accordingly, further suppression of a combustion noise occurrence can be obtained with further improvement in the fuel efficiency.
  • a bottom portion of the combustion chamber extends in the shape of a spherical surface. It is therefore further easy to maintain the swirling flow of the mixed gas in the combustion chamber. Accordingly, further suppression of a combustion noise occurrence can be obtained with further improvement in the fuel efficiency.
  • the configuration of (4) retards flame propagation because a space of the combustion chamber is narrowed, the space corresponding to the region where the convex portion is arranged.
  • the retard of flame propagation occurs in the region opposite to the ignition device when viewed in the direction of the central axis line, and this region is involved in combustion that occurs after completion of combustion in the main combustion duration.
  • the mixed gas is likely to be left uncombusted.
  • the retard of flame propagation keeps the mixed gas at a high temperature for a long time, which makes it easy to obtain sufficient combustion of the mixed gas. Accordingly, discharge of an uncombusted mixed gas from the two-valve engine can be reduced with further suppression of a combustion noise occurrence and further improvement in the fuel efficiency.
  • the present teaching can suppress occurrence of a combustion noise with improvement in the fuel efficiency.
  • Both the fuel efficiency and the combustion noise are influenced not only by a main combustion duration but also by the degree of progress of combustion over time.
  • a shock which is influential to the combustion noise is attributable largely to the pressure rise rate at an initial stage of combustion. Therefore, enabling the increase rate of the amount of combusted mixed gas to be limited at the initial stage of combustion and the increase rate of the amount of combusted mixed gas to be raised at a late stage of combustion makes it possible to limit the pressure rise rate at the initial stage of combustion while shortening the main combustion duration which contributes to the fuel efficiency.
  • the present inventors have found that an improved fuel efficiency with a suppressed combustion noise can be obtained by introducing a swirling flow into a combustion chamber of a two-valve engine where a tumble flow occurs and maintaining the swirling flow for a long period by using a concave portion provided on a top surface of a piston part.
  • the speed at which a mixed gas existing in a region of a combustion chamber near an ignition device flows to an exhaust port can be limited.
  • the pressure rise rate can be limited at the initial stage of combustion.
  • a creative arrangement of the intake passage so as to orient the tumble flow oblique relative to the exhaust port as well as to introduce a swirling flow a flow resulting from the combination of the tumble flow and the swirling flow near the ignition device is directed from a region where the ignition device is arranged toward a region where the ignition device is not arranged. In this manner, the increase rate of the amount of combusted mixed gas at the late stage of combustion is increased. Consequently, the main combustion duration can be shortened.
  • the present teaching is accomplished based on the findings that both improvement of the fuel efficiency and reduction in the combustion noise can be achieved by introducing and maintaining a swirling flow while employing the conventional design concept which adopts a bearing having a high support stiffness.
  • FIGs. 1 and 2 are longitudinal cross-sectional views each showing an outline configuration of a two-valve engine 1 according to an embodiment of the present teaching.
  • the reference sign X represents the direction in which a rotation axis line M of a crankshaft 2 extends.
  • the reference sign Z represents the direction in which a central axis line C of a cylinder bore 42b extends (the direction in which a piston part 5 reciprocates).
  • the reference sign Y represents the direction perpendicular to both the direction X of the rotation axis line of the crankshaft 2 and the direction Z of the central axis line of the cylinder bore 42b.
  • FIG. 1 is a longitudinal cross-sectional view schematically showing the two-valve engine 1 as viewed in the direction Y.
  • FIG. 2 is a longitudinal cross-sectional view schematically showing the two-valve engine 1 as viewed in the direction X.
  • the two-valve engine 1 (hereinafter, also simply referred to as the engine 1) shown in FIGs. 1 and 2 is mounted to a straddled vehicle (not shown) as typified by a motorcycle, for example.
  • a vehicle to which the engine 1 is mounted is not limited to a straddled vehicle as exemplified by a motorcycle. Examples of such a vehicle include various types of vehicles including automobiles, snowmobiles, and the like.
  • the number of wheels of the vehicle mounted with the engine 1 is not particularly limited. It may be acceptable that the engine 1 is mounted to an apparatus or a device (e.g., a generator) different from the vehicle.
  • the engine 1 is a single-cylinder four-stroke engine.
  • the engine 1 includes the crankshaft 2, a crank casing part 3, a cylinder part 4, the piston part 5, a fuel injector part 6, an ignition device 7, an intake valve 8a, and an exhaust valve 8b.
  • the engine 1 mounted to a straddled vehicle (not shown) is described.
  • the engine 1 is arranged in the straddled vehicle such that the direction X substantially coincides with the width direction of the straddled vehicle and the direction Y substantially coincides with the front-back direction of the straddled vehicle.
  • the direction X is also referred to as the width direction of the engine 1.
  • the direction Y is also referred to as the front-back direction of the engine 1.
  • the posture with which the engine 1 is mounted to the vehicle is not limited to the one illustrated in this embodiment.
  • the front-back direction Y of the engine 1 may not always have to be parallel to a horizontal plane but may be at an angle relative to the horizontal plane. In other words, the front-back direction Y of the engine 1 may be at an angle relative to the front-back direction of the straddled vehicle.
  • the cylinder part 4 includes a cylinder head part 41 and a cylinder body part 42.
  • the crank casing part 3, the cylinder body part 42, and the cylinder head part 41 are stacked in this order and fastened to one another.
  • the crank casing part 3 is not shown.
  • the engine 1 includes bearings 31 that support the crankshaft 2 in a freely rotatable manner.
  • the bearings 31 are rolling bearings, for example, ball bearings.
  • the crankshaft 2 is supported on the crank casing part 3 by the bearings 31.
  • the crank casing part 3 is divided across the width direction X into two casing parts 3a.
  • the two casing parts 3a are fastened in the width direction X, to form the crank casing part 3.
  • Each of the two casing parts 3a is provided with a support portion 3b for supporting the bearing 31.
  • the bearing 31 is fitted in the support portion 3b of each casing part 3a.
  • Each bearing 31 supports each journal of the crankshaft 2 extending in the width direction X.
  • the cylinder bore 42b is provided in the cylinder body part 42.
  • the cylinder bore 42b is a space within the cylinder body part 42, and in this embodiment, has a columnar shape extending in the direction Z.
  • the piston part 5 is housed in the cylinder bore 42b.
  • the piston part 5 is arranged so as to be reciprocatable in the direction Z.
  • the piston part 5 is coupled to the crankshaft 2 via a connecting rod 32.
  • One end of the connecting rod 32 is freely rotatably supported on the crankshaft 2, and the other end of the connecting rod 32 is freely rotatably supported on the piston part 5.
  • the crankshaft 2 is rotated along with reciprocation of the piston part 5.
  • the cylinder part 4 cooperates with the piston part 5 to define a combustion chamber 4r.
  • the engine 1 of this embodiment is an air-cooled engine, and heat dissipation fins 41h and 42h are provided on the exteriors of the cylinder head part 41 and the cylinder body part 42, respectively.
  • the cylinder head part 41 has one intake passage 41a and one exhaust passage 41e. Each of the intake passage 41a and the exhaust passage 41e communicates with the combustion chamber 4r.
  • the cylinder head part 41 has an intake port 41b and an exhaust port 41f.
  • the intake port 41b is a portion of the intake passage 41a that opens into the combustion chamber 4r.
  • the exhaust port 41f is a portion of the exhaust passage 41e that opens into the combustion chamber 4r.
  • the intake port 41b and the exhaust port 41f communicate with the intake passage 41a and the exhaust passage 41e, respectively.
  • the intake port 41b is opened and closed by the intake valve 8a.
  • the exhaust port 41f is opened and closed by the exhaust valve 8b.
  • the intake passage 41a is formed so as to extend in a curve toward the upstream side from the intake port 41b of the combustion chamber 4r within the cylinder head part 41.
  • the end (upstream end) of the intake passage 41a opposite to the intake port 41b opens on an outer surface of the cylinder head part 41.
  • the end (upstream end) of the intake port 41b is coupled with an intake tube 43.
  • the exhaust passage 41e is formed so as to extend in a curve toward the downstream side from the exhaust port 41f of the combustion chamber 4r within the cylinder head part 41.
  • the end (downstream end) of the exhaust passage 41e opposite to the exhaust port 41f opens on the outer surface of the cylinder head part 41.
  • the end (downstream end) of the exhaust port 41f is coupled with an exhaust tube (not shown).
  • the fuel injector part 6 is attached to the cylinder head part 41 so as to be directed to the intake passage 41a.
  • the fuel injector part 6 injects fuel to the intake passage 41a.
  • the fuel injector part 6 injects fuel to a position upstream of the intake port 41b.
  • the fuel injector part 6 injects fuel to outside air flowing in the intake passage 41a, thus creating a mixed gas.
  • the mixed gas contains air and the fuel.
  • the mixed gas is supplied to the combustion chamber 4r through the intake port 41b.
  • a cam shaft 41s is provided in a freely rotatable manner.
  • the cam shaft 41s has a cam 41t.
  • the cam shaft 41s and the cam 41t are integrally rotated along with rotation of the crankshaft 2. Movement of the cam 41t causes each of the intake valve 8a and the exhaust valve 8b to linearly reciprocate within a predetermined range, thus opening and closing the intake port 41b and the exhaust port 41f.
  • the ignition device 7 is provided in the cylinder head part 41.
  • the ignition device 7 is a part that ignites a mixed gas in the combustion chamber 4r.
  • the ignition device 7 is a portion of an ignition plug 70 attached to the cylinder head part 41, the portion exposed in the combustion chamber 4r.
  • only one intake valve 8a and only one exhaust valve 8b are provided for one cylinder bore 42b.
  • only one intake passage 41a and only one exhaust passage 41e are connected to one combustion chamber 4r.
  • the one combustion chamber 4r has only one intake port 41b and only one exhaust port 41f.
  • the combustion chamber 4r has a non-squish region N that is provided in at least a part of a peripheral region of the combustion chamber 4r with respect to the radial direction of the cylinder bore 42b.
  • the non-squish region N is a region where a raised portion for producing a squish effect is not provided in at least the cylinder head part 41 of the cylinder head part 41 and the piston part 5.
  • the squish effect is an effect of generating turbulence and/or vortex of a mixed gas flow in the combustion chamber 4r as a result of the piston part 5 rising to push out part of the mixed gas existing between the cylinder head part 41 and a top surface 5t of the piston part 5.
  • FIG. 3 is a cross-sectional view showing, on an enlarged scale, the combustion chamber 4r and therearound of the engine 1 shown in FIG. 1 .
  • FIG. 4 is a cross-sectional view showing, on an enlarged scale, the combustion chamber 4r and therearound of the engine 1 shown in FIG. 2 .
  • the combustion chamber 4r has the non-squish region N that is provided in the peripheral region of the combustion chamber 4r with respect to the radial direction of the cylinder bore 42b.
  • the cylinder head part 41 is not provided with a raised portion for producing the squish effect.
  • a raised portion for producing the squish effect is provided neither in the cylinder head part 41 nor in the piston part 5.
  • substantially no step is provided in a region where an inside upper surface of the cylinder head part 41 and an inner circumferential surface of the cylinder body part 42 are adjacent to and continuous with each other.
  • a spacing distance between the cylinder head part 41 and the piston part 5 with respect to the central axis line direction Z of the cylinder bore 42b continuously increases from outside to inside with respect to the radial direction of the cylinder bore 42b.
  • FIG. 5A is a cross-sectional view showing an engine according to a first reference example in which a raised portion is provided for producing the squish effect.
  • FIG. 5B is a cross-sectional view showing an engine according to a second reference example in which another raised portion is provided.
  • An engine 8 of the first reference example shown in FIG. 5A is an engine disclosed in Non-patent Literature 1.
  • the engine 8 of the first reference example shown in FIG. 5A has a squish region S that is provided in a peripheral region of a combustion chamber 84r with respect to the radial direction.
  • a cylinder head part 841 has a protruding portion 849
  • a piston part 85 has a protruding portion 859.
  • the protruding portion 849 of the cylinder head part 841 is provided such that a spacing distance between the cylinder head part 841 and the piston part 85 with respect to the central axis line direction is substantially maintained from outside to inside with respect to the radial direction.
  • An engine 9 of the second reference example shown in FIG. 5B also has a squish region S that is provided in a peripheral region of a combustion chamber 94r with respect to the radial direction.
  • a cylinder head part 941 has a protruding portion 949.
  • the protruding portion 949 of the cylinder head part 941 is formed by a step that is provided in a region where an inside upper surface of the cylinder head part 941 and an inner circumferential surface of a cylinder body part 942 are adjacent to and continuous with each other.
  • a piston part 95 has a protruding portion 959.
  • a spacing distance between the cylinder head part 941 and the piston part 95 with respect to the central axis line direction continuously decreases from outside to inside with respect to the radial direction. Therefore, in the engine 9 of the reference example shown in FIG. 5B a mixed gas interposed between the piston part 95 and the cylinder head part 941 in the squish region S is pushed out radially inward as the piston part 95 moves up. Thus, the engine 9 of the second reference example also causes the squish effect.
  • non-squish region N of this embodiment which is shown in FIGs. 3 and 4 , a raised portion for producing the squish effect such as the protruding portion 859 shown in FIG. 5A is not provided.
  • the step shown in FIG. 5B is not provided, and a protruding portion for producing the squish effect such as the protruding portion 959 shown in FIG. 5B is not provided.
  • FIG. 6 is a perspective view showing an interior structure of the cylinder head part 41 shown in FIGs. 1 and 2 , as viewed in the direction Z of the central axis line C of the cylinder bore 42b.
  • FIG. 6 shows elements included in the cylinder head part 41, as viewed in the direction from the cylinder head part 41 to the crankshaft 2.
  • FIG. 6 also schematically shows the fuel injector part 6 and valve support portions 81a and 81b that support the intake valve 8a and the exhaust valve 8b, respectively.
  • the engine 1 of this embodiment is a two-valve engine.
  • the combustion chamber 4r When viewed in the direction Z of the central axis line C of the cylinder bore 42b, the combustion chamber 4r has a circular shape or a substantially circular shape.
  • one intake port 41b and one exhaust port 41f are arranged side by side.
  • the intake port 41b and the exhaust port 41f are arranged side by side at an interval in the front-back direction Y.
  • the area of the exhaust port 41f is smaller than the area of the intake port 41b.
  • the exhaust port 41f When viewed in the direction Z of the central axis line C of the cylinder bore 42b, the exhaust port 41f entirely overlaps the intake port 41b with respect to the front-back direction Y.
  • the center 41g of the exhaust port 41f overlaps the intake port 41b with respect to the front-back direction Y.
  • the center 41c of the intake port 41b overlaps the exhaust port 41f with respect to the front-back direction Y.
  • the central axis line C of the cylinder bore 42b When viewed in the direction Z of the central axis line C of the cylinder bore 42b, the central axis line C of the cylinder bore 42b is positioned between the intake port 41b and the exhaust port 41f with respect to the front-back direction Y. When viewed in the direction Z of the central axis line C of the cylinder bore 42b, the central axis line C of the cylinder bore 42b overlaps both the intake port 41b and the exhaust port 41f with respect to the front-back direction Y.
  • the ignition device 7 is arranged at a distance from the central axis line C of the cylinder bore 42b. When viewed in the direction of the central axis line C, the ignition device 7 is arranged at a distance from the center of the combustion chamber 4r.
  • the ignition device 7 When viewed in the direction Z of the central axis line C of the cylinder bore 42b, the ignition device 7 is positioned between the center 41c of the intake port 41b and the center 41g of the exhaust port 41f with respect to the front-back direction Y.
  • the combustion chamber 4r is divided into two regions by a straight line D passing through the center 41c of the intake port 41b and the center 41g of the exhaust port 41f.
  • the ignition device 7 is arranged in one of the two regions. Of the two regions, the region where the ignition device 7 is arranged will be referred to as an ignition device region E.
  • the region where the ignition device 7 is not arranged will be referred to as a non-ignition-device region F.
  • the ignition device region E and the non-ignition-device region F are defined by the division based on the straight line D.
  • the intake passage 41a of the engine 1 When viewed in the direction of the central axis line C, the intake passage 41a of the engine 1 is oriented oblique relative to the exhaust port 41f.
  • the center line P of the intake passage 41a extends to the center 41c of the intake port 41b.
  • the straight line Q which is an extension of the center line P of the intake passage 41a from the center 41c of the intake port 41b does not pass through the center 41g of the exhaust port 41f.
  • the straight line Q is a semi-straight line extending in a downstream direction from the center 41c of the intake port 41b toward the inside of the combustion chamber 4r.
  • the straight line Q is a straight line extending from the center 41c and having the orientation of the center line P of the intake passage 41a at the center 41c of the intake port 41b.
  • the combustion chamber 4r has a non-squish region N that is provided in at least a part of the peripheral region of the combustion chamber 4r with respect to the radial direction of the cylinder bore 42b.
  • the straight line Q extending from the center 41c of the intake port 41b passes through the non-ignition-device region F and the non-squish region N.
  • the non-ignition-device region F and the non-squish region N are arranged on the straight line Q.
  • the straight line Q passes through the non-ignition-device region F and extends to the non-squish region N without overlapping the exhaust port 41f.
  • the intersection point V between the straight line Q and the outer edge of the combustion chamber 4r is located forward or in front of (downstream) of the center 41c of the intake port 41b with respect to the front-back direction Y.
  • the intersection point V is located forward (downstream) of the central axis line C of the cylinder bore 42b with respect to the front-back direction Y.
  • the non-squish region N of the combustion chamber 4r is provided in a portion of the peripheral region of the combustion chamber 4r, the portion corresponding at least to the entire non-ignition-device region F where the ignition device 7 is not arranged.
  • the non-squish region N of the combustion chamber 4r is provided in the entire peripheral region of the combustion chamber.
  • the intake passage 41a is oriented oblique relative to the exhaust port 41f.
  • the center line P of the intake passage 41a which extends through the intake passage 41a to the center 41c of the intake port 41b passes through the ignition device region E but does not pass on or through the non-ignition-device region F.
  • the intake passage 41a When viewed in the direction of the central axis line C of the cylinder bore 42b, the intake passage 41a is in the shape of a curving arc or arc located upstream of the intake port 41b.
  • the ignition device 7 is arranged outside the arc. No particular limitation is put on the arc, and examples thereof include an arc of a true circle or a substantive true circle and an arc of an ellipse or a substantive ellipse.
  • the intake valve 8a and the exhaust valve 8b ( FIG. 4 ), which are supported by the valve support portions 81a, 81b arranged in the intake passage 41a and the exhaust passage 41e, extend to the intake port 41b and the exhaust port 41f, respectively.
  • An opening direction G of the intake port 41b is identical or substantially identical to an open-close direction of the intake valve 8a.
  • the opening direction G of the intake port 41b is oriented to the rear side (downstream side) in the front-back direction Y, and oriented downward (toward the piston part 5) in the direction Z.
  • FIG. 7 shows the top surface 5t, as the piston part 5 is viewed in the direction of the central axis line C of the cylinder bore 42b.
  • the piston part 5 has, on the top surface 5t of the piston part 5, a concave portion 5c that is recessed from its surrounding.
  • the concave portion 5c has a circular shape, when viewed in the direction of the central axis line C of the cylinder bore 42b.
  • the concave portion 5c is in the shape of a spherical surface.
  • valve recesses 5a, 5b In the top surface 5t of the piston part 5 are also provided valve recesses 5a, 5b for avoiding interference with the intake valve 8a and the exhaust valve 8b.
  • the valve recesses 5a, 5b are adjacent to the concave portion 5c.
  • the valve recesses 5a, 5b receive parts of the intake valve 8a and the exhaust valve 8b, respectively.
  • the concave portion 5c which is a portion different from the valve recesses 5a, 5b, does not receive the intake valve 8a and the exhaust valve 8b.
  • the concave portion 5c which is provided in the top surface 5t of the piston part 5, is located eccentrically with respect to the width direction X.
  • the area over which the concave portion 5c overlaps the ignition device region E is larger than the area over which the concave portion 5c overlaps the non-ignition-device region F.
  • the concave portion 5c has such a spherical surface that the deepest portion of the concave portion 5c is in the ignition device region E.
  • the straight line Q extending from the center 41c of the intake port 41b passes through the non-ignition-device region F where the ignition device 7 is not arranged and which overlaps the concave portion 5c over a smaller area.
  • the non-ignition-device region F where the ignition device 7 is not arranged and which overlaps the concave portion 5c over a smaller area is arranged on the straight line Q.
  • a convex portion 5p is provided (see FIG. 3 ).
  • the convex portion 5p protrudes from the top surface 5t of the piston part 5 toward the cylinder head part 41.
  • the convex portion 5p protrudes toward the cylinder head part 41 from the surrounding of the top surface 5t in the radial direction of the cylinder bore 42b.
  • the convex portion 5p When viewed in the direction of the central axis line C of the cylinder bore 42b, the convex portion 5p is arranged in the non-ignition-device region F. The convex portion 5p and the concave portion 5c are juxtaposed in the width direction X. The convex portion 5p neighbors the concave portion 5c. When viewed in the direction of the central axis line C of the cylinder bore 42b, the convex portion 5p is in the shape of an arc abutting the edge of the circular concave portion 5c.
  • the vortex of the mixed gas which occurs in the combustion chamber 4r, has a swirling flow component and a tumble flow component, the swirling flow component flowing around the central axis line C, the tumble flow component flowing around a line perpendicular to the central axis line C. That is, a combined flow of a swirling flow and a tumble flow occurs in the combustion chamber.
  • movement of the intake valve 8a allows the mixed gas existing in the intake passage 41a to flow radially outward from an annular gap formed at the intake port 41b.
  • the mixed gas flow is likely to be hindered by an inner wall in the peripheral region of the combustion chamber 4r, the portion located near the peripheral region of the combustion chamber 4r when viewed in the direction of the central axis line C of the cylinder bore 42b.
  • the flow rate of the mixed gas near the peripheral region of the combustion chamber 4r is less than the flow rate of the mixed gas near the center of the combustion chamber 4r.
  • the mixed gas in its entirety therefore, tends to flow toward the center of the combustion chamber 4r after entering the combustion chamber 4r from the intake port 41b, when viewed in the direction of the central axis line C.
  • the mixed gas has an inertia and a viscosity.
  • the orientation of the mixed gas flow is affected by the direction and shape of the intake passage 41a.
  • FIG. 8 shows how principal elements are arranged and the mixed gas flows in the combustion chamber 4r of the engine 1.
  • three arrows T1 to T3 schematically indicate tumble flow orientations.
  • the arrows T1 to T3 indicate a mixed gas flow in a space near the cylinder head part 41 in the combustion chamber 4r formed between the piston part 5 and the cylinder head part 41.
  • the tumble flow (T1 to T3) is a flow circling around a line R that intersects the central axis line C.
  • the straight line Q which is an extension of the center line P of the intake passage 41a from the center 41c of the intake port 41b passes through the non-squish region N and the non-ignition-device region F where the ignition device 7 is not arranged. Therefore, the direction in which a main portion of the mixed gas having entered the combustion chamber 4r from the intake port 41b flows is the same as or similar to the direction of the straight line Q which is an extension of the center line P of the intake passage 41a from the intake port 41b.
  • the tumble flow (T1 to T3) occurs in a direction roughly parallel to the straight line Q which is an extension of the center line P of the intake passage 41a from the intake port 41b.
  • the tumble flow (T1 to T3) is not oriented in the direction from the intake port 41b to the exhaust port 41f, but oriented oblique relative to the direction from the intake port 41b to the exhaust port 41f.
  • the tumble flow (T1 to T3) occurs in such a direction as to extend from the center 41c of the intake port 41b and pass through the non-ignition-device region F.
  • the tumble flow orientation (T3) in the vicinity of the ignition device 7 contains a component oriented from the intake port 41b toward the exhaust port 41f, which means a component in the front-back direction Y, and a component oriented from the ignition device 7 toward the non-ignition-device region F, which means a component in the width direction X.
  • the swirling flow of the mixed gas is a flow circling around the central axis line C.
  • FIG. 8 three arrows, S1 to S3, schematically indicate swirling flow orientations.
  • the straight line Q which is an extension of the center line P of the intake passage 41a from the center 41c of the intake port 41b passes through the non-squish region N and the non-ignition-device region F where the ignition device 7 is not arranged. Therefore, the direction in which a main portion of the mixed gas having entered the combustion chamber 4r from the intake port 41b flows is the same as or similar to the direction of the straight line Q which is an extension of the center line P of the intake passage 41a from the intake port 41b.
  • the swirling flow (S1 to S3) circles around the central axis line C in such a direction as to pass through the intake port 41b, the exhaust port 41f, and the ignition device 7 in this order (clockwise in FIG. 8 ).
  • the intake passage 41a is provided so as to form a curving arc on the upstream side of the intake port 41b, when viewed in the direction of the central axis line C of the cylinder bore 42b.
  • the ignition device 7 is arranged outside the curving arc, when viewed in the direction of the central axis line C of the cylinder bore 42b. This strengthens the swirling flow of the mixed gas having passed through the intake passage 41a.
  • the straight line Q passes through the non-ignition-device region F where the ignition device 7 is not arranged and extends to the non-squish region N without overlapping the exhaust port 41f.
  • the intake passage 41a is oriented at a greater angle relative to the exhaust port 41f as compared with, for example, a configuration in which the straight line Q overlaps the exhaust port 41f. This further strengthens the swirling flow of the mixed gas having passed through the intake passage 41a. It is therefore easy to maintain the swirling flow in the combustion chamber 4r.
  • the swirling flow orientation S3 in the vicinity of the ignition device 7 is substantially the same as the orientation from the exhaust port 41f toward the intake port 41b.
  • the combustion chamber 4r has the non-squish region N that is provided in at least a part of the peripheral region of the combustion chamber 4r with respect to the radial direction of the cylinder bore 42b.
  • the non-squish region N is a region where, of the cylinder head part and the piston part, at least the cylinder head part is not provided with a raised portion for producing the squish effect.
  • the intake passage 41a is arranged such that the non-squish region N is located on the straight line Q which is an extension of the center line P of the intake passage 41a from the center 41.c of the intake port 41b, when viewed in the direction of the central axis line C.
  • the mixed gas having entered the combustion chamber 4r from the intake port 41b occurs mainly in a direction parallel to the straight line Q which is an extension of the center line P of the intake passage 41a.
  • the mixed gas having entered the combustion chamber 4r from the intake port 41b flows toward the non-squish region N.
  • the top surface 5t of the piston part 5 has the concave portion 5c. As shown in FIG. 7 , the area over which the concave portion 5c overlaps the ignition device region E is larger than the area over which the concave portion 5c overlaps the non-ignition-device region F where the ignition device is not arranged. Due to the concave portion 5c, a wide space for forming the combustion chamber 4r can be ensured around the ignition device 7 even when the piston part 5 moves to the vicinity of the top dead center, as shown in FIG. 3 .
  • the straight line Q extending from the center 41c of the intake port 41b passes through the non-ignition-device region F which overlaps the concave portion 5c over a smaller area and where the ignition device 7 is not arranged. Accordingly, the flow of the mixed gas having entered the combustion chamber 4r from the intake port 41b tends to be guided to the ignition device region E which overlaps the concave portion 5c with a larger area.
  • the mixed gas in the combustion chamber 4r when ignited by the ignition device 7, starts to combust. Flame caused by the ignition tends to propagate and spread along the mixed gas flow itself.
  • a component of the tumble flow T3 is diminished by the swirling flow S3, the component having the same orientation as the orientation from the intake port 41b toward the exhaust port 41f.
  • the mixed gas flow is gentle in the vicinity of the ignition device 7. This suppresses rapid propagation of the flame caused by the ignition toward the exhaust port 41f at an initial stage of combustion.
  • FIG. 9 is a schematic diagram showing how a mixed gas flows in an engine configured to generate substantially no swirling flow, which is a comparative example of this embodiment.
  • the tumble flow T93 in the vicinity of an ignition device 97 has substantially the same orientation as the orientation from an intake port 941b toward an exhaust port 941f.
  • flame caused upon ignition by the ignition device 97 tends to rapidly propagate from the intake port 941b toward the exhaust port 941f at an initial stage of combustion.
  • a rapid pressure rise and an increased occurrence of a combustion noise are caused at the initial stage of combustion.
  • providing a squish region for the purpose of expediting combustion in the region L involves a high risk of a decrease in flowability of the mixed gas in the entire combustion chamber.
  • Providing a squish region also involves a risk that a fuel in the mixed gas might be left uncombusted.
  • the engine 1 of this embodiment suppresses rapid propagation of flame caused by ignition toward the exhaust port 41f at an initial stage of combustion, as shown in FIG. 8 .
  • a rapid pressure rise at the initial stage of combustion is suppressed, and occurrence of a combustion noise is suppressed. Accordingly, a combustion noise is suppressed even when, for example, a ball bearing with a low support stiffness is adopted as the bearing 31 that supports the crankshaft 2.
  • the mixed gas in the vicinity of the ignition device 7 flows from the ignition device region E where the ignition device 7 is arranged toward the non-ignition-device region F where the ignition device 7 is not arranged.
  • time required for the flame to spread over a main region of the combustion chamber 4r is shortened. In other words, the main combustion duration in the expansion stroke is shortened.
  • FIG. 10 is a graph for explaining the state of combustion of the mixed gas in the engine.
  • the vertical axis represents the heat generation rate dQ/d โ‡
  • the horizontal axis represents the rotation angle โ‡ of the crankshaft 2.
  • the line H1 schematically indicates characteristics of the heat generation rate in the engine 1
  • the line H9 schematically indicates characteristics of the heat generation rate in the comparative example shown in FIG. 9 .
  • a main combustion duration J is represented as the crank angle from when 10 percent of the amount of heat generated in one cycle occurs to when 90 percent of the amount of heat generated in one cycle occurs.
  • the engine 1 of this embodiment suppresses rapid propagation of flame toward the exhaust port at an initial stage of combustion. Accordingly, the heat generation rate H1 exhibits a smaller peak value than the heat generation rate H9 of the comparative example, and in addition, the heat generation rate H1 has a lower increase rate. Moreover, the engine 1 of this embodiment easily allows flames to quickly spread from the vicinity of the ignition device 7 to the entire combustion chamber 4r, which shortens the main combustion duration J. Accordingly, the fuel efficiency is improved.
  • the engine 1 of this embodiment is able to suppress occurrence of a combustion noise while improving the fuel efficiency.
  • the intake passage 41a is provided so as to form a curving arc on the upstream side of the intake port 41b, when viewed in the direction of the central axis line C of the cylinder bore 42b.
  • the ignition device 7 is arranged outside the curving arc. This strengthens the swirling flow of the mixed gas having passed through the intake passage 41a, so that the swirling flow is likely to be maintained. Accordingly, further suppression of a combustion noise occurrence can be obtained with further improvement in the fuel efficiency.
  • a bottom portion of the combustion chamber 4r extends in the shape of a spherical surface because there is the concave portion 5c in the shape of a spherical surface; it is further easy to maintain the swirling flow of the mixed gas in the combustion chamber. Accordingly, further suppression of a combustion noise occurrence can be obtained with further improvement in the fuel efficiency.
  • a partial space of the combustion chamber 4r is narrowed by the convex portion 5p provided in the top surface 5t of the piston part 5.
  • the partial space of the combustion chamber 4r, which is narrowed by the convex portion 5p, is a space that overlaps the convex portion 5p when viewed in the direction of the central axis line of the cylinder bore, and is a space within the non-ignition-device region F which is distant from the ignition device 7.
  • the mixed gas In a space distant from the ignition device 7, the mixed gas is likely to be left uncombusted. This space, however, has a portion narrowed by the convex portion 5p, which retards flame propagation so that the mixed gas is kept at a high temperature for a long time. As a result, it is easy for the mixed gas to combust sufficiently. This can reduce the amount of uncombusted mixed gas discharged from the engine 1.
  • the presence of the convex portion 5p has less influence on the main combustion duration, because the percentage of a space corresponding to the convex portion 5p in the combustion chamber 4r is limited.
  • This embodiment illustrates an example in which, when viewed in the direction of the central axis line C, the straight line Q, which is an extension of the center line P of the intake passage 41a, passes through the non-ignition-device region F where the ignition device 7 is not arranged and extends without overlapping the exhaust port 41f.
  • the straight line which is an extension of the center line of the intake passage extends while overlapping the exhaust port.
  • This embodiment illustrates an example in which the top surface 5t of the piston part 5 has the convex portion 5p.
  • the top surface of the piston part may not have a convex portion.
  • This embodiment illustrates an example in which the concave portion 5c provided in the top surface 5t of the piston part 5 is in the shape of a spherical surface.
  • the concave portion may have a bottom surface in the shape of a flat plate.
  • the top surface of the piston part may even not have a concave portion.
  • the intake passage 41a is arranged so as to form a curving arc on the upstream side of the intake port 41b, when viewed in the direction of the central axis line C of the cylinder bore 42b.
  • This does not limit the present teaching.
  • the two-valve engine of the present teaching includes two valves in association with one cylinder bore.
  • the number of cylinders included in the two-valve engine of the present teaching is not particularly limited.
  • the two-valve engine of the present teaching may be, for example, a two-valve engine including two cylinder bores and two valves each associated with each of the two cylinder bores. Examples of such an engine include a V-type double-cylinder engine.
  • the V-type double-cylinder engine can be assembled by, for example, inserting a bearing into a hole formed in a crank casing part. That is, it is not necessary to divide the crank casing part at the position of the hole in which the bearing is inserted. This is why the V-type double-cylinder engine is suitable for a rolling bearing.
  • This embodiment illustrates an example in which a ball bearing is adopted as a journal bearing of the crankshaft.
  • the engine of the present teaching may have a roller bearing as a journal bearing of the crankshaft, for example.
  • the engine of the present teaching may have a plain bearing, for example.
  • This embodiment illustrates the air-cooled engine as an example.
  • the engine of the present teaching is also applicable to a water-cooled engine.
  • the present teaching is not limited to the above-described example, and can adopt the following configurations (6) and (7), for example.
  • the above-described embodiments can be mentioned as embodiments of the following configurations (6) and (7).

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)
EP15891808.6A 2015-05-12 2015-05-12 Two-valve engine Active EP3296551B1 (en)

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