EP3068693B1 - Portables kabelbindewerkzeug - Google Patents
Portables kabelbindewerkzeug Download PDFInfo
- Publication number
- EP3068693B1 EP3068693B1 EP14784446.8A EP14784446A EP3068693B1 EP 3068693 B1 EP3068693 B1 EP 3068693B1 EP 14784446 A EP14784446 A EP 14784446A EP 3068693 B1 EP3068693 B1 EP 3068693B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drive
- portable tool
- tensioning
- tool
- cycle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 1
- 238000001514 detection method Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000003313 weakening effect Effects 0.000 description 2
- 240000006829 Ficus sundaica Species 0.000 description 1
- 238000003070 Statistical process control Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/025—Hand-held tools
- B65B13/027—Hand-held tools for applying straps having preformed connecting means, e.g. cable ties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/22—Means for controlling tension of binding means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Definitions
- the invention relates to a portable tool for binding an object, in particular a wiring harness, by means of a belt, which has a tool body with cycle control arranged therein as well as clamping device and a drive for this purpose.
- a drive which actuates a cycle control.
- This serves to carry out the different movements to be performed by the cable tie tool in a controlled sequence in the context of a working cycle. This includes in particular the closing of a Umgreifungszange of the tool, in which the tape is led to wrap around the object to be bound, the insertion of the free end of the tape in the located on the rear band lock and the cutting of the protruding tape end and finally the opening of the wrapper.
- These operations to be performed during the working cycle in a controlled sequence also include the tensioning of the band guided around the object to be bound by means of a tensioning device. It serves to attract the tape with a generally predetermined tape tension.
- various types of clamping devices are known, for example, one with a tension roller, which is provided with sharp teeth and engages in the surface of the existing plastic strip ( EP 0 432 477 A1 ).
- the band reaches its predetermined band tension, the tensile force exerted by the teeth of the tensioning roller is no longer sufficient for further movement, so that the band stands still and the teeth of the tensioning roller mill into the band surface. Even if the inevitable weakening of the strip material in practice is usually not disturbing, the resulting abrasion is distracting.
- the invention has for its object to provide an improved, portable tool, which achieves a more precise compliance with the desired belt tension, even at high operating speeds.
- the cycle control has a first drive, which via a reduction gear is connected to a Kurven Kunststoffusion and drives the Kurven Kunststoffusion that the Kurvensteuusion drives several devices to perform a plurality of operations in a controlled order that the drive is designed as a double drive such that the cycle control via the first drive and the tensioning device via a second drive are driven, each having its own drive, and that a control device is provided which controls the first and second drives independently of each other.
- the invention is based on the idea to provide for the cycle control on the one hand and the clamping device on the other hand each have their own drive.
- a separate drive for the tensioning device it is free from interference caused by the cycle control. It can thus be a more precise clamping by means of the clamping device.
- the desired belt tension can be achieved more accurately, so that the fastening quality increases.
- the result of the binding process is thus a tight fit with high reproducibility with respect to the belt tension.
- a torque control device for driving the tensioning device is provided. It allows precise monitoring of the torque acting on the tensioning device and thus also of the belt tension caused. It can thus be controlled during clamping in real time, the actual band tension achieved. The reproducibility is thus further increased.
- torque control allows demolition detection.
- a demolition is characterized by the fact that after an increase in the moment of the clamping device this abruptly drops, since there is no more tape tension after the band break. Such demolition detection considerably increases process reliability.
- a synchronous control is provided for the two drives, which expediently has such a torque control device.
- the drive of the clamping device comprises a backstop.
- the backstop can be designed as a worm gear in the drive.
- a current monitoring module for an electric drive of the clamping device is provided.
- the torque applied by the drive of the tensioning device can be monitored in a particularly efficient manner.
- Mechanical sensors for torque determination are therefore superfluous.
- the demolition detection can be integrated in an advantageous manner.
- the clamping device is designed so that it acts positively by means of a blunt tensioning wheel on the band.
- blunt tensioning wheel is meant here that the tensioning wheel does not have such teeth which cut into the band, and in particular do not mill into the band upon reaching the desired band tension. Rather, the teeth engage in a form-fitting manner in the correspondingly complementarily shaped surface of the band, such as a gear in a toothed belt.
- encoders for an actual rotational speed are arranged on the clamping device and on the cycle control.
- the actually achieved drive speed can be detected and transmitted to the control device.
- the control device is designed to set a fixed speed relation of cycle control on the one hand and clamping device on the other hand. This will be achieves a reliable synchronization of the processes, which further increases the reproducibility and reliability of the binding process.
- the controller has a characteristic module, which is designed to set different speed / torque characteristics.
- the characteristic curve module expediently comprises a lookup table, which in particular can contain the corresponding parameters for different chip strengths and speeds (cycle times) in the form of a matrix.
- speed ratios for tensioning operations in various strengths for example, thicknesses 1 to 5
- quality levels for example, 1 to 3
- control device further comprises a dynamic module.
- This is designed to slow down in a selectable section of the clamping operation, preferably the last section, the tensioning drive.
- the process can be carried out more slowly so as to reduce unwanted dynamic effects due to high tape speed. This further increases the reproducibility.
- the dynamics module is so far capable of picking up the fixed speed ratio in a controlled manner. This achieves an increase in binding quality and reliability without having to be paid for by a longer cycle time.
- the portable tool preferably has a memory device which comprises data sets for maximum current, average current, holding duration and / or cycle time of the clamping operation.
- a memory device which comprises data sets for maximum current, average current, holding duration and / or cycle time of the clamping operation.
- the data sets stored in the memory device can also be provided for external further processing.
- an interface is expediently provided, via which the data records can be read from the storage device and fed to a process monitoring unit.
- a portable binding tool is provided in the illustrated embodiment for processing cable ties 9.
- the binding tool comprises a tool body 1 with a pistol-like handle at its lower end. At its upper end a removable magazine 2 is provided, which receives the cable tie 9 to be supplied.
- a pair of pliers 3 is arranged, which consists of two relatively movable pliers halves 30, 31.
- the tool body On its side surface, the tool body on a control panel 18 with a display and input keys.
- a power supply 10 is provided for power supply.
- the object to be bound (harness 99) is inserted between the open tong halves 30, 31.
- the pliers halves 30, 31 move towards each other, so that the pliers 3 is closed.
- a cable tie 9 with its free end ahead by a guide (not shown) advanced on the inside of the pliers 3 and so guided around the harness 99 until the free end runs back to the tool body and there enters a arranged at the rear end of the cable tie 9 lock.
- the free end led through the lock is grasped and stretched, finally the protruding part of the band is cut off and ejected.
- the pliers 3 is opened and the cable strand 99 looped around by the cable tie 9 can be removed.
- a cycle control 5 and a tensioning device 6 are arranged in the tool body 1. They are in an exploded view together with a chassis element 4 carrying them Fig. 2 shown.
- the cycle controller 5 has a first drive 75 in the form of an electric motor. It is connected via a multi-gear reduction gear 51 with a cam plate 50 and drives it. Of this curve control disc 50, a plurality of non-detailed devices are driven, which - except for the tensioning - the above individual operations (feeding a cable tie, advancing in the pliers, insertion into the lock, separation of the protruding part and ejection) in a controlled order To run.
- a separate tensioning drive 6 is provided according to the invention. It is arranged opposite the cycle control 5 on the chassis element 4 in the illustrated embodiment. It included a second, own drive 76, via a reduction gear 61 and a toothed belt drive 62 with rollers 63, 64 at each end.
- the roller 64 drives via a reduction gear 65 to a tensioning roller 60, which engages with its outer circumference, the band of the cable tie 9 and advances (s. Fig. 4 ).
- the tensioning roller 60 opposite two support rollers 66 are arranged, which form an abutment for tensioning roller 60.
- the band of the cable tie 9 is performed between the tension roller 60 and the support rollers 66.
- the tension roller 60 is provided on its outer circumference with blunt gripping teeth 69, which engage in a form-fitting manner in a ribbing provided on the upper side of the strip and thus ensure functionally reliable advancement and clamping. Thanks to the positive engagement, there is no slip between the tension roller 60 and the belt 9, so that the emergence of abrasion and a weakening of the belt 9 is avoided.
- a backstop 67 may be provided in the tensioning drive 6 (integrated into the tensioning roller 64 in the example shown, but it may also be arranged elsewhere).
- the separate drives 75 and 76 are controlled via a control device 8. It is designed to synchronize the operation of the tensioning drive 6 with the cycle control 5.
- a synchronous control module 82 is provided.
- the signals applied by encoders 85, 86 for the actual rotational speeds of the drives for cycle control 5 or the tensioning device 6 are applied as input signals.
- the clamping force exerted by the tensioning device 6 on the belt 9 can be determined. If a predetermined value is reached, the current and thus the clamping force over a certain Time is maintained until the cycle control to complete the binding process, a clipping of the excess band remainder is performed.
- the control device 8 also contains a characteristic module 83. It comprises a parameter matrix 84 executed as a lookup table. Depending on a clamping force selected via the control panel 18 (for example stages 1 to 5) and the desired setting quality (for example stages 1 to 3), the corresponding parameter set is loaded from matrix 84 and used by the controller. Depending on the set of parameters, another fixed relation for the speeds of cycle control 5 on the one hand and tensioning drive 6 on the other hand is set. At higher clamping forces, a higher current is parameterized for the drive 76 of the clamping device, and with higher quality, the cycle time is increased, thus reducing the working speed of the tool.
- a clamping force selected via the control panel 18 for example stages 1 to 5
- the desired setting quality for example stages 1 to 3
- a dynamics module 87 is provided. It is designed to perform the last portion of the tensioning process at a lower speed under critical operating conditions such as those described above. This avoids unfavorable dynamic effects due to the inherently high operating speed (due to the short cycle time). Since this speed reduction is made only a relatively small section, there is no noticeable increase in the cycle time. Thanks to the separately executed drive 76 the tensioning device remains without influence on the clamping force.
- a memory device 88 connected to the control device 8 is a memory device 88. It stores data records for the tensioning operations performed. These include information on maximum current during clamping, the average current actually achieved during clamping, the holding time and the cycle time. This information can be evaluated, for example by means of statistical process control.
- the data records can be read out for external processing, in particular for documentation purposes, via an interface 89.
- the interface may be located on the tool itself or on the power supply 10, for. B. in the form of a USB socket 89 '. However, the read-out may also be carried out on the tool itself by interrogating the corresponding results via the control panel 18.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Processing Of Terminals (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013222924.0A DE102013222924A1 (de) | 2013-11-11 | 2013-11-11 | Portables Kabelbindewerkzeug |
PCT/EP2014/072056 WO2015067444A1 (de) | 2013-11-11 | 2014-10-14 | Portables kabelbindewerkzeug |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3068693A1 EP3068693A1 (de) | 2016-09-21 |
EP3068693B1 true EP3068693B1 (de) | 2019-01-09 |
Family
ID=51730512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14784446.8A Active EP3068693B1 (de) | 2013-11-11 | 2014-10-14 | Portables kabelbindewerkzeug |
Country Status (8)
Country | Link |
---|---|
US (1) | US10179665B2 (zh) |
EP (1) | EP3068693B1 (zh) |
JP (1) | JP6698525B2 (zh) |
CN (1) | CN105916773B (zh) |
DE (1) | DE102013222924A1 (zh) |
MX (1) | MX371117B (zh) |
TR (1) | TR201901697T4 (zh) |
WO (1) | WO2015067444A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202022102045U1 (de) | 2022-04-14 | 2023-07-19 | Hellermanntyton Gmbh | Automatische Bündelwerkzeugeinrichtung, ABT, für das Bündeln eines Bündelgutes mit einem Einteil-Binder mit Qualitätsüberwachung |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017119671A1 (de) | 2016-10-28 | 2018-05-03 | Lisa Dräxlmaier GmbH | Bindevorrichtung zum Binden eines Leitungssatzes mit Halteteilanbringung |
FR3072080B1 (fr) | 2017-10-09 | 2019-11-01 | Hellermanntyton Gmbh | Appareil automatique manuel pour poser des colliers de serrage |
FR3073503B1 (fr) | 2017-11-14 | 2019-11-22 | Hellermanntyton Gmbh | Appareil automatique manuel pour poser des colliers de serrage |
RS62662B1 (sr) | 2017-12-14 | 2021-12-31 | Hellermanntyton Gmbh | Montažni modul za alat za vezivanje, sistem i postupak pričvršćivanja jedne ili više spona na objekat |
CN112334276A (zh) * | 2018-05-01 | 2021-02-05 | 雷沃洛克技术有限责任公司 | 张紧装置 |
EP3628603B1 (en) * | 2018-09-26 | 2021-08-18 | HellermannTyton GmbH | Cable tie mounting tool, cable tie mounting method |
JP7213995B2 (ja) * | 2019-08-26 | 2023-01-27 | 株式会社マキタ | 鉄筋結束機 |
US11511894B2 (en) * | 2019-09-26 | 2022-11-29 | Hellermanntyton Corporation | Cable tie application tool |
CN112660456B (zh) * | 2020-12-10 | 2022-03-29 | 国网浙江省电力有限公司衢州供电公司 | 扎带自动绑扎机 |
DE102021203997A1 (de) | 2021-04-21 | 2022-10-27 | Hellermanntyton Gmbh | Kabelbinder-Begradigungs-Vorrichtung |
DE102021120371A1 (de) * | 2021-08-05 | 2023-02-09 | Multivac Sepp Haggenmüller Se & Co. Kg | Verpackungsmaschine mit folientransporteinrichtung sowie verfahren |
EP4163215A1 (en) | 2021-10-01 | 2023-04-12 | HellermannTyton GmbH | Automatic bundling tool device optimized for a range of one-piece-tie strap thicknesses |
DE202022101064U1 (de) | 2021-10-01 | 2023-01-03 | Hellermanntyton Gmbh | Automatische Bündelwerkzeugvorrichtung, optimiert für eine Vielzahl von Einteil-Binder-Bandstärken |
USD1012641S1 (en) | 2021-10-25 | 2024-01-30 | Aptiv Technologies Limited | Tool nosepiece |
DE202023100955U1 (de) | 2023-02-28 | 2024-05-29 | Hellermanntyton Gmbh | Verbessertes Bündelwerkzeug zum abfallfreien Bündeln eines Bindeguts |
Family Cites Families (27)
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US4790225A (en) * | 1982-11-24 | 1988-12-13 | Panduit Corp. | Dispenser of discrete cable ties provided on a continuous ribbon of cable ties |
JPS6076144A (ja) | 1983-10-03 | 1985-04-30 | Matsushita Electronics Corp | 半導体装置の製造方法 |
IT1227770B (it) * | 1987-07-01 | 1991-05-06 | Rta Italiana Spa | Procedimento e attrezzatura per la legatura automatica di fasci di conduttori, per mezzo di una banda continua. |
EP0428116B1 (de) | 1989-11-15 | 1992-07-29 | Paul Hellermann GmbH | Band und Werkzeug zum Umschlingen und Spannen um langgestreckte Gegenstände |
DE8913515U1 (de) | 1989-11-15 | 1991-03-14 | Paul Hellermann GmbH, 25421 Pinneberg | Vorrichtung zum Binden eines Gegenstandes, insbesondere eines Kabelbaums |
US5205328A (en) * | 1992-03-18 | 1993-04-27 | Panduit Corp. | Portable cable tie tool |
JPH0789512A (ja) | 1993-09-17 | 1995-04-04 | Sumitomo Wiring Syst Ltd | 自動結束装置における結束バンドの引締め装置 |
BR9508125A (pt) * | 1994-06-24 | 1997-08-12 | Talon Ind Llc | Aparelho e processo para amarrar um arame em torno de pelo menos um objeto |
JPH0834405A (ja) * | 1994-07-22 | 1996-02-06 | Bentatsuku:Kk | 物品の結束装置及び該結束装置の結束ヘッドユニット並びに駆動・送線ユニット |
US5595220A (en) * | 1995-01-18 | 1997-01-21 | Panduit Corp. | Portable cable tie installation tool |
JPH09156608A (ja) * | 1995-12-06 | 1997-06-17 | Bentatsuku:Kk | 結束機の制御方法及び装置 |
JPH09240617A (ja) * | 1996-03-08 | 1997-09-16 | Kioritz Corp | 梱包機 |
JP2923242B2 (ja) * | 1996-03-15 | 1999-07-26 | 大木樹脂工業株式会社 | 鉄筋結束機 |
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IT1295091B1 (it) * | 1997-09-26 | 1999-04-27 | Marco Frigerio | Macchina trafilatrice multipasso dotata di dispositivo di regolazione e controllo della tensione del filo in lavorazione,particolarmente |
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DE19859672C2 (de) * | 1998-12-23 | 2001-04-12 | Raymond A & Cie | Verfahren zum automatisierten Bündeln von Kabelsträngen und automatisch arbeitendes Gerät zur Durchführung des Verfahrens |
JP2002240804A (ja) | 2001-02-15 | 2002-08-28 | Naonobu Tatebayashi | 結束バンドの結束装置 |
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ES2861948T3 (es) * | 2008-04-23 | 2021-10-06 | Signode Int Ip Holdings Llc | Dispositivo de flejado con un accionamiento eléctrico |
DE102009000102A1 (de) | 2009-01-09 | 2010-07-15 | Hilti Aktiengesellschaft | Steuerungsverfahren für einen Akkumulator und eine Handwerkzeugmaschine |
GB0906575D0 (en) * | 2009-04-16 | 2009-05-20 | Tymatic Ltd | Wire binding machines |
US8622440B2 (en) * | 2010-10-05 | 2014-01-07 | Ideal Industries, Inc. | Knot tying device and cartridge system for providing tying filament thereto |
JP2013000863A (ja) | 2011-06-20 | 2013-01-07 | Hitachi Koki Co Ltd | 電動工具 |
-
2013
- 2013-11-11 DE DE102013222924.0A patent/DE102013222924A1/de not_active Withdrawn
-
2014
- 2014-10-14 JP JP2016528820A patent/JP6698525B2/ja active Active
- 2014-10-14 CN CN201480061481.5A patent/CN105916773B/zh active Active
- 2014-10-14 TR TR2019/01697T patent/TR201901697T4/tr unknown
- 2014-10-14 MX MX2016006035A patent/MX371117B/es active IP Right Grant
- 2014-10-14 US US15/036,022 patent/US10179665B2/en active Active
- 2014-10-14 WO PCT/EP2014/072056 patent/WO2015067444A1/de active Application Filing
- 2014-10-14 EP EP14784446.8A patent/EP3068693B1/de active Active
Non-Patent Citations (1)
Title |
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None * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202022102045U1 (de) | 2022-04-14 | 2023-07-19 | Hellermanntyton Gmbh | Automatische Bündelwerkzeugeinrichtung, ABT, für das Bündeln eines Bündelgutes mit einem Einteil-Binder mit Qualitätsüberwachung |
EP4276024A1 (en) | 2022-04-14 | 2023-11-15 | HellermannTyton GmbH | Automatic bundling tool device, abt, for bundling a bundle good with a one-piece-tie with quality monitoring |
Also Published As
Publication number | Publication date |
---|---|
EP3068693A1 (de) | 2016-09-21 |
US20160280405A1 (en) | 2016-09-29 |
CN105916773A (zh) | 2016-08-31 |
TR201901697T4 (tr) | 2019-02-21 |
US10179665B2 (en) | 2019-01-15 |
WO2015067444A1 (de) | 2015-05-14 |
JP6698525B2 (ja) | 2020-05-27 |
MX371117B (es) | 2020-01-17 |
CN105916773B (zh) | 2018-10-30 |
MX2016006035A (es) | 2017-01-20 |
DE102013222924A1 (de) | 2015-05-28 |
JP2016537272A (ja) | 2016-12-01 |
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Legal Events
Date | Code | Title | Description |
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