EP2834025A1 - Procédé de fabrication de pièces en forme de pot dans un processus de formage - Google Patents

Procédé de fabrication de pièces en forme de pot dans un processus de formage

Info

Publication number
EP2834025A1
EP2834025A1 EP13713429.2A EP13713429A EP2834025A1 EP 2834025 A1 EP2834025 A1 EP 2834025A1 EP 13713429 A EP13713429 A EP 13713429A EP 2834025 A1 EP2834025 A1 EP 2834025A1
Authority
EP
European Patent Office
Prior art keywords
frame
material thickness
component
blank
area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13713429.2A
Other languages
German (de)
English (en)
Inventor
Tom Walde
Adrian Marti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Adval Tech Holding AG
Original Assignee
Adval Tech Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Adval Tech Holding AG filed Critical Adval Tech Holding AG
Publication of EP2834025A1 publication Critical patent/EP2834025A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/21—Deep-drawing without fixing the border of the blank
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
    • B21D51/22—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like pots, e.g. for cooking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/28—Deep-drawing of cylindrical articles using consecutive dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/30—Deep-drawing to finish articles formed by deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/005—Multi-stage presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/02—Die-cushions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/04—Blank holders; Mounting means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/1241—Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]

Definitions

  • the present invention relates to a method for producing cup-shaped components from a flat blank, as well as corresponding components.
  • the thickness of the part bottom is limited by the thickness of the starting material. This means that for the production of a part with a given floor thickness, starting material must be used which has at least this desired thickness of the floor.
  • parts are often required which, although having a high base thickness, should have the smallest possible wall thickness in the region of the frame.
  • Such components could hitherto not be produced in a deep-drawing process, but had to be produced by joining two parts, namely a thin-walled sleeve and a "thick bottom disk.”
  • the problem is, in particular, that it is generally not possible to measure the wall thickness thinned out to less than half the starting material thickness in the frame area, since otherwise the material's ability to change its shape is exceeded.
  • the object of the present invention is, inter alia, to at least partially overcome this limit of the deep drawing process.
  • the proposed method is to produce parts whose bottom thickness is greater than the thickness of the starting material.
  • a typically cylindrical cup is first prepared by a deep-drawing process and then pressed into a conical die, whereby a thickening of the part bottom is achieved. The repeated execution of such a process sequence, this effect can be increased.
  • a round bowl is preferably drawn from a flat surface (blank), and subsequently this bowl is pressed into a conical die. Subsequently, the cup can be pressed again into a conical die in order to achieve a further thickening of the soil, or with a further deep drawing step can be formed from the conical workpiece again a cylindrical cup.
  • the ratio of the ejector and clamping force can be said that the clamping force should be basically smaller than the ejector force.
  • the height of the difference of the two forces is important, the optimum value of which depends on the concrete geometry of the process, the tribosystem and the material of the workpiece.
  • the proposed method also achieves material consolidation due to the deformation introduced in the area of the base, whereby the component also has a higher strength than the base material in this area, which is not possible in a conventional deep-drawing process.
  • the present invention relates to a method for producing a pot-shaped component from a flat blank, wherein the cup-shaped member has a substantially planar bottom portion, and a subsequent to this circumferential, upstanding from the bottom portion frame.
  • the blank has substantially over its entire surface over a first material thickness D, and the bottom portion over a second material thickness D 9 , which is greater than the first material thickness D.
  • the method is characterized in particular by at least the following steps a) reshaping of the flat blank in at least one deep-drawing step to form a cup-shaped shell component having a substantially planar bottom area and a peripheral frame projecting therefrom, projecting from the floor area,
  • the bottom region of the shell component is at least partially clamped between an ejector and a hold-down.
  • the tapered die includes the bottom portion of the shell component radially outwardly lead and diameter-reducing this base area in the tool stroke.
  • the analogous method can also be performed for a step section, either in addition to forming a thicker bottom section as described above or instead.
  • a step section is a section in which a component plane is arranged perpendicular to the axis of the component, and such a region can likewise be thickened accordingly.
  • the clear opening of the step portion stabilized by a passing therethrough punch so that the area actually thickened and not simply pushed radially inward. If in sequence from the floor area is spoken so also includes such a step section with a.
  • holes and / or cutouts can be formed in the bottom area or also in the frame before or after step b), if appropriate for example in step a), or that these elements are stepped, with horizontal vertical or conical steps be formed. Especially in the case of horizontal steps, these can, as mentioned above in the sense of step sections, also be thickened.
  • holes are formed in the bottom area prior to step b), it is preferable to stabilize the clear opening of that hole as part of step b) by a punch passing therethrough, so that the bottom actually thickens and not simply radially inward is pushed under reduction of the hole.
  • this usually refers to a process in which the drawing gap is not limited, that is to say the drawing gap is wider than the material initially passed through it.
  • stripping this includes actual stripping using a sharp edge at an angle of typically 12-18 °, but also includes deep drawing to limit the draw gap, that is, other methods which the wall thickness is specifically tapered, but not necessarily a sharp ironing edge is used.
  • processes are also included using a leveling die in which, unlike a thermoforming die, the radius of the rounded portion does not transition tangentially into the cylindrical portion but at an angle, typically 5-20 °, normally 12-18 °.
  • the method can be carried out both in the context of step a) and in particular in the context of step b) under tempered conditions, ie at a temperature at which an increased ductility of the material can be used. This is possible, for example, by heating the starting material and / or the tool parts in a targeted manner. It is even conceivable hot forming in particular in the context of step b) or optionally downstream steps.
  • step b) In order to prevent this thickening of the soil in the context of step b) by an excessive clamping force between ejector and hold-down, it is preferred that within the step b) during the forming die stroke, the Niedwerhaltekraft of the blank holder is lower than the counterforce of the ejector.
  • the Difference of the two forces in the absolute amount is thereby preferably set so that the false states shown in the further below in Figures 5 and 6 do not occur.
  • step a) has at least one first deep-drawing step for forming a cantilevered frame, and also optionally at least one second forming step in which the radius of the transitional region between bottom region and frame is reduced.
  • the frame wall thickness tapering and Multenvergrössernd stretched or deep-drawn.
  • a further preferred embodiment is characterized in that subsequent to step b), the component is subjected to at least one forming step, in which the frame from a conically tapered to the bottom portion in at least over a part of the height, preferably over the entire height of the frame cylindrical, preferably circular cylindrical alignment is transferred.
  • the frame can be stretched by increasing the height.
  • step b) is normally a component which has an upwardly widening frame.
  • the frame should be parallel, then such a downstream step is required.
  • the pot-shaped component is rotationally symmetrical.
  • the second material thickness D9 is substantially the same over the entire bottom area.
  • the material thickness can also be controlled in a targeted manner by the clamping, that is to say it can be designed in a stepped manner as a result of the clamping between downholder and ejector.
  • a further preferred embodiment is characterized in that the second Material thickness D 9 is at least 1.25 times greater than the first material thickness D, preferably at least 1.5 times greater than the first material thickness D, in particular preferably at least 1.75 times greater than the first material thickness D.
  • the second material thickness D 9 is then at least 1.5 times greater in the resulting component after step b) or optionally further downstream steps, as already mentioned above and explained in detail below is as the material thickness D 9 'of the frame, preferably at least 1.75 times larger, more preferably at least 2 times greater.
  • the blank is made of metal, preferably steel, or more preferably, materials selected from the following group:
  • Nickel and its (tempered) deep-drawable alloys in particular 2.4851 - Copper and its (tempered) deep-drawable alloys, in particular brass tantalum, molybdenum and niobium and their (tempered) deep-drawable alloys tungsten and its (tempered) thermoformable alloys, in particular with the addition of rhenium
  • Magnesium and its (tempered) thermoformable alloys in particular with the addition of lithium or aluminum, in particular the alloy AZ31.
  • the tapered die preferably has a taper angle in the range of 3-20 °, preferably in the range of 5-15 °. If lower values are selected, the displacement of material into the ground area is insufficient and the steps must be repeated too often. If larger values are chosen, difficulties are to be expected, especially in the case of relatively high frames, as the frame bulges out or the like. The exact setting depends on various parameters such as process speed, tool temperature, component temperature, tool friction, wall thickness, material, et cetera.
  • An optimal adjustment of the parameters such as in particular cone angle, clamping forces of hold-down and ejector et cetera can be made without undue effort by the expert, based on a visual or tactile review of the resulting components, see. to that too further down.
  • step b) is carried out at least twice, either immediately after one another or with at least one intermediate deep-drawing step, in which preferably the frame is made of a conical Bottom area tapered into a at least over part of the height, preferably over the entire height of the frame cylindrical, preferably circular cylindrical alignment is transferred.
  • the present invention also relates to a cup-shaped component, in particular of a metallic material, having a substantially planar bottom portion and a subsequent to this subsequent, projecting from the bottom portion frame, prepared by a method as described above, wherein preferably the material thickness D 9 of the bottom area is at least 1.5 times greater than the material thickness D 9 'of the frame, preferably at least 1.75 times larger, particularly preferably at least 2 times larger.
  • the deformation-related solidification of the material in the base area realizes component properties which, given the basic material, can not be achieved by other production methods.
  • the flow limit of the bottom area increased in two deep drawing steps to about 240 MPa.
  • the flow limit in the bottom area increased to approx. 400 MPa (HV10 approx. 151 to 166) and in a second thickening step (1.3 mm to 1.7 mm) to approx 450 MPa (HV10 approx.
  • the concrete increase in strength compared to the base material depends on the specific geometry of the component, the material used and the forming temperature.
  • the resulting strength can, however, at least approximately already in the Pre-field from the comparative degrees of deformation in the soil area and the corresponding flow curve of the base material can be determined.
  • K and n represent material parameters, where K is a material-dependent constant in MPa, and n is the unitless solidification exponent.
  • there are a variety of other hardening laws for determining the flow stress which can also take into account the temperature influence accordingly.
  • Examples include the Johnson Cook model (GR Johnson, WH Cook, A constitutive model and data for metals to large strains, 7 International Symposium on Ballistics, 541-547 (1983)) and the Kocks-Mecking model (H.Mecking and UF Kocks, Kinetics of Flow and Strain Hardening, Acta Metal., 29 (1981) 1865-1875).
  • the comparative strain levels can either be determined in simple cases using analytical approximation formulas or by means of FEM forming simulations.
  • the flow stress thus determined corresponds to the new flow limit in the soil area.
  • the component is free of joints.
  • the flow limit of the material in the bottom area - flow limit as a measure of its strength - increased so compared to the corresponding value of the starting material that they increase the plastic comparative strain of at least 5%, preferably at least 10%, in particular at least 25th % corresponds to the corresponding flow curve of the starting material.
  • the technical or the true stress-strain curve can be taken as a reference, but preferably the true stress-strain curve.
  • a step sequence in 9 stages from a blank to a finished component, each with a top view and a top sectional view along the arrows in the lower illustration is given, and in a) the blank is shown, in b) the result of a first stage in c) the result of a second step with a second draw, in d) the result of a third step for upsetting the corner in the bottom area, e) the result of a fourth step with a first bottom thickening, in f g) the result of a sixth stage with a second bottom thickening, in h) the result of a seventh stage with re-erection of the frame, and in i) and j) the results of two successive ironing steps to increase the frame height, are shown; and a photographic representation of a section of a manufactured component.
  • a blank in the form of a circular plan punched metal 1 can for example be fed and punched from raw material from the roll in a continuous feed process.
  • the blank 1 is, in a first step as shown in Fig.l, initially formed in a thermoforming process by the edge region is circumferentially folded in a direction to a frame whose course direction is substantially circumferentially perpendicular to the plane of a bottom portion. This is done so that the blank (see Fig. La) is clamped in the central region between an ejector 3 and a punch 4, specifically by clamping in its central region between the clamping portion 12 of the ejector 3 and the clamping portion 9 of the punch 4 surface becomes.
  • the clamped area 8 is not processed accordingly in this step, but very well the radially outwardly following circumferential section 13.
  • a die 2 Radially outside the ejector is a die 2 is arranged. Between the die 2 and 3 ejector remains an axial gap 6.
  • the stamp 4 facing upper portion of the die is rounded, as shown by the reference numeral 7.
  • the curved lower region 5 merges into an axially extending surface region 10, formed by a cylinder peripheral surface, of the punch 4.
  • ejector 3 and punch 4 together with the surface area 10 of the punch 4 the blank 1 clamped between these two tool elements now move successively downwards, as shown in the sequence of FIGS.
  • the cup-shaped member 17, which is the result of the forming step shown in Fig. 1, is now the starting material for the second forming step, which is shown in Fig. 2. Again, this is a tool with a punch 20 and an ejector 22, and the bottom portion 15 of the starting material is clamped in a region 23 between these two tool parts. But the punch 20 now has a much smaller radius and also the transition region between the horizontal clamping portion of the punch 20 and the gap-defining surface 26 in the form of a cylinder peripheral surface has a radius of curvature 25 which is substantially smaller than in the first tool according to FIG. Again, there is also an outer link in the form of a die 21, which also here has a circumferential rounded portion 24.
  • a next processing step which is shown in Fig. 3, now the radius in the transition region from the bottom portion 32 to the peripheral upstanding portion 31 of the cup-shaped member 30 is further reduced. This is done in a tool in which the output member 30 is clamped in the bottom area between an ejector 42 and a hold-55 only in the very central area. Radially outside the component during the substantially entire processing step shown in FIG. 3 is guided by the die 41, wherein the cantilevered portion is guided in gap 53 between the gap-defining surface 47 of the die 41 and the gap-defining surface 46 of a punch 40 and slidably clamped. In addition, this stamp 40 is now provided with a circumferential rounded portion 45 with a very small radius.
  • a shading scale is shown, which indicates the thickness of the component in the corresponding area.
  • the starting material has, as can be seen in particular of Fig. La, over a thickness of 1.1 mm.
  • FIG. 1 it can be seen how slight thickening takes place by displacement of material into the upper edge region of the overhanging section 13 and, in particular, in FIG. 2 is also recognizable, as in the transition region between bottom section 32 and aufkragendem section 31 at the radius of curvature, a dilution of the material takes place.
  • FIG. 3 care must be taken that in the tool, this applies in particular to steps 1-3, not too high tensile forces act on this edge region, which could result in the bottom being somewhat punched out and the cantilevered area is separated.
  • FIG. 4 shows that processing step in a fourth tool, in which a thickening of this section is now brought about quite deliberately while reducing the radius of the bottom region 52 of the pot-shaped component 50 after the third step.
  • the output component 50 from the third processing step according to FIG. 3 is clamped between an ejector 72 and a hold-down device 70 in the central bottom region 73.
  • Circumferentially disposed around the ejector 72 is a conical outer slide 71 having a conical surface 77 which widens upwards and which merges in a circumferential rounded region 74 to form a region extending essentially horizontally in this illustration.
  • the conical surface 77 is at an angle, the cone angle 83, to the axis of symmetry of the tool.
  • This cone angle is typically in the range of 5-15 °. Lower cone angles make it necessary to drive through too many steps as required in FIG. 4 with corresponding economic but also material-technical disadvantages, larger angles lead to problems, as will be described in detail below and which are very similar, as if the hold-down force of the blank holder 70 and the ejector force is not set sufficiently precise.
  • a thrust element 75 is additionally provided, which rests with a radial thrust surface 76 on the peripheral surface or upper edge 84 of the side wall.
  • This thrust element 75 is controlled away, while the other tool parts 70, 71, 72 are adjusted by corresponding spring forces (the tool part 71 does not have to be spring-mounted).
  • the unit of hold-down 70, ejector 72 and pusher 75 moves downwardly with the clamped component 50, while the conical outer link 71 remains substantially stationary.
  • the transition region 56 formed between the bottom section 52 and the cantilevered section 54 now comes into contact with the conical surface 77 with a small radius.
  • the cantilevered area also deforms due to the conical set of the die 71 to a conically upwardly widening upstanding region, as it is then represented by the reference numeral 81 in the finished component. Since compression is also pushed by the pusher element 75 on this side wall region, the component additionally thickens, if necessary, also in this region.
  • the hold-down device should preferably cover at least one third of the radius of the bottom area at the time of the cutout, but may also have a smaller radius. This is of course i.d.R.
  • the dimensioning and the clamping force of the blank holder 70, in particular the clamping force between hold-down 70 and ejector 72 is just adjusted so that this bulging is prevented but still not only the thickening of the material in that area where the hold-down 70 does not rest, but is also possible in the clamping area. Only if the distance between downholder 70 and ejector 72 can also increase in the course of the method step according to FIG. 4, the desired thickening can be realized over the entire bottom area.
  • Result of this important processing step according to Figure 4 is then a cup-shaped member 80 with a conically widening upwardly extending upstanding portion 81, the actual frame, and a substantially planar bottom portion 82, and the transition region has a relatively small radius.
  • the bottom region 82 now has a thickness which in this case is 30-40% greater than the material thickness of the starting material. If you want to have a component with parallel frame and especially this frame even much longer form, ie produce a component having a greater height, it can now clamped in subsequent forming steps in which then essentially only the bottom portion and the frame is stretched, the desired geometry can be realized.
  • the setting of the parameters in the tool so that in the end the process is safe and secure can be done just below the desired material transformations in the fourth step, is important and can be determined by simple series of experiments. The most important fault conditions are shown in FIGS. 5 and 6.
  • the frame becomes too intense and too fast, i. at an early stage of the process, pushed down and it can form a peripheral, the entire tool optionally blocking down bag bag (undercurrent) in the edge region, as shown in Figure 5.
  • the clamping force of the thrust element is too high resp. the spring force of the ejector 72, when the pusher 75 is driven away, set too high.
  • Figure 6 shows the situation when the counterforce of the ejector 72 is set too low.
  • the pusher 75 pushes too little, and under friction against the conical gate of the die, the edge area inverts, i. where the bottom portion is not clamped by the hold-down 70, upwards and also results in an unusable component and in particular, just as in Figure 5, there is no thickening of the soil.
  • FIG. 7 shows, based on the different states of a component in the course of a sequence of steps, an entire step sequence starting from a disc-shaped blank 1 (see FIG. 7a) to a cup-shaped finished component 100 having an outwardly thick bottom region 102 and a comparatively very thin circumferential one Frame area 101 shown. Shown in each case above is an axial section through the machined part and under a plan view.
  • the starting point for this step sequence is a blank 1 with a thickness D.
  • this component is deep-drawn, in which case the bottom is thinned very slightly if necessary (D while the frame retains the thickness of the original material and is set at a height i
  • This component as shown in Figure 7b is then further formed in a second stage, a second train, wherein the radius is reduced in the transition region from the bottom to the frame and the diameter of the bottom is reduced by another 20%, so that the height h 2 increased by about 50%. at the same time frames are still ironed slightly, so that in the side region has a thickness D 2 results which is slightly less than the thickness D of the starting material.
  • the resulting component is shown in Figure 7c.
  • a next step which is essentially the step 3 as described above is deformed, in which the corners are compressed, in other words, the transition radius between the bottom portion and frame is greatly reduced.
  • This is a preparation for the thickening step illustrated above in FIG. 4.
  • the soil can easily be thickened again, ie the thickness D 3 can be greater than the thickness ⁇ ).
  • the total height h 3 is again slightly reduced by this step, but the opening diameter Dm 3 remains approximately the same as Dm 2 .
  • the result is a pot as shown in Figure 7d with a sharp transition region with a small radius between the bottom and frame.
  • a fourth step the result of which is shown in FIG. 7e, the bottom is thickened first, essentially in a step as described above in FIG.
  • the result is a floor with a thickness D 4 which is now already greater than the thickness D of the starting material.
  • the frame areas are also compressed, ie D'4 is also larger than D.
  • the inner ground radius Dni 4 is reduced by about 20% compared to Dm 3 , while the height h4 remains the same or even slightly larger.
  • the frames are erected again and at the same time ensures that the radii remain as small as possible in the transition region between the bottom and frame.
  • the soil is optionally thinned out again in a thickness D 5 , in the next step, the result of which is shown in FIG. 7g, in a second step of thickening the soil, it is further built up in its thickness to a final thickness D 6 , which in FIG In this particular case, it is almost twice as large as the thickness D of the starting material.
  • the frames are also thickened to a thickness D ' 6 , but these are then thinned successively in three subsequent steps, a first step with pulling (result shown in FIG.
  • the first step is a drawing, while the steps leading to the results of Figures 7i and j are effective ironing steps, so that the wall thickness at the end (D'9) is only about two One-third of the material thickness D of the starting material.
  • the ratio between wall thickness in the base region and wall thickness in the frame region is in the range of 3 to 1, starting from a starting material thickness which is substantially less than the thickness in Ground area and larger or even significantly larger than the final thickness in the frame area.
  • a component resulting from this process is shown in an axial section, in particular for illustration of the corner region 103 with very small edge radii in FIG.
  • the flow limit of the material in the bottom area increases correspondingly from the base material to about 210 MPa, in the two deep drawing steps to about 240 MPa and then in the first thickening step (1.1 mm to 1.3 mm) to about 400 MPa.
  • the second thickening step 1.3 mm to 1.7 mm
  • a further increase of the flow limit to about 450 MPa is achieved.
  • Step 2 die 21 Outline for the ejector for the first second step, die Step 22 Ejector for the second punch for the first step Step
  • circumferential rounded 23 clamped area of 17 area of 4 24 circumferential rounded wide gap between 2 and area of 21
  • Step 74 circumferential rounded clamped area of 30 area of 71
  • Range of 41 76 thrust area of 75 circumferential rounded 77 cone area of 71
  • Step 84 circumferential surface of
  • Step 102 Ground of 100

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)

Abstract

L'invention concerne un procédé de fabrication d'une pièce en forme de pot (80, 100) à partir d'une ébauche plane (1). La pièce en forme de pot (80, 100) présente une zone de fond sensiblement plane (82, 102) et une enveloppe périphérique (81, 101) raccordée à celle-ci et dépassant de la zone de fond (82,102). L'ébauche (1) présente sensiblement sur toute sa surface une première épaisseur de matériau (D) et sur la zone de fond (82,102) une seconde épaisseur de matériau (D9) qui est supérieure à la première épaisseur (D). Selon l'invention, le procédé est caractérisé au moins par les étapes suivantes : a) déformation de l'ébauche plane (1) en une pièce brute en forme de pot (17, 30, 50) au cours d'au moins une étape d'emboutissage avec une zone de fond sensiblement plane (15, 32, 52) et une enveloppe périphérique (16, 31, 51) raccordée à celle-ci et dépassant de la zone de fond (15, 32, 52), b) déformation de cette pièce brute en forme de pot (17, 30, 50) dans un outil comportant une matrice (71) se terminant en cône et un élément de poussée (75), de préférence à course commandée, qui exerce une poussée sur la surface périphérique de l'enveloppe (16, 31, 51) de la pièce brute (17, 30, 50) dans la direction axiale contre la matrice (71) se terminant en cône. Au cours de l'étape b), la zone de fond (15, 32, 52) de la pièce brute (17, 30, 50) est serrée au moins par endroits entre un éjecteur (72) et un serre-flan (70) et la matrice se terminant en cône (71) s'étend sur la zone de fond (15, 32, 52) de la pièce brute (17, 30, 50) radialement vers l'extérieur et présente un rétrécissement de diamètre dans le sens de la course de l'outil.
EP13713429.2A 2012-04-02 2013-03-28 Procédé de fabrication de pièces en forme de pot dans un processus de formage Withdrawn EP2834025A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH4552012 2012-04-02
PCT/EP2013/056712 WO2013149938A1 (fr) 2012-04-02 2013-03-28 Procédé de fabrication de pièces en forme de pot dans un processus de formage

Publications (1)

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EP2834025A1 true EP2834025A1 (fr) 2015-02-11

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EP13713429.2A Withdrawn EP2834025A1 (fr) 2012-04-02 2013-03-28 Procédé de fabrication de pièces en forme de pot dans un processus de formage

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US (1) US9919351B2 (fr)
EP (1) EP2834025A1 (fr)
JP (1) JP6155321B2 (fr)
KR (1) KR20140143811A (fr)
CN (1) CN104334293B (fr)
WO (1) WO2013149938A1 (fr)

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CN104084480B (zh) * 2014-06-24 2016-03-02 梧州恒声电子科技有限公司 一种改进的圆角方形盆架的生产工艺
CN104028640B (zh) * 2014-06-25 2016-04-27 梧州恒声电子科技有限公司 一种具有不规则椭圆形边框的扬声器盆架的加工工艺
JP6551523B2 (ja) * 2015-04-28 2019-07-31 日本製鉄株式会社 プレス加工方法
US10286437B2 (en) * 2016-02-04 2019-05-14 Crown Packaging Technology, Inc. Anti-wrinkling tooling assembly for a can bodymaker
US10850584B2 (en) * 2016-06-07 2020-12-01 Beijingwest Industries Co., Ltd. Damper housing and a method for manufacturing the damper housing
JP6787013B2 (ja) * 2016-10-03 2020-11-18 日本製鉄株式会社 成形材製造方法
JP6961972B2 (ja) * 2017-03-24 2021-11-05 富士フイルムビジネスイノベーション株式会社 立体形状成形装置、情報処理装置及びプログラム
JP2019066722A (ja) * 2017-10-03 2019-04-25 キヤノン株式会社 定着ベルト基材の製造方法および定着ベルトの製造方法
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Also Published As

Publication number Publication date
JP2015516301A (ja) 2015-06-11
US20150093591A1 (en) 2015-04-02
WO2013149938A1 (fr) 2013-10-10
CN104334293B (zh) 2016-11-23
JP6155321B2 (ja) 2017-06-28
CN104334293A (zh) 2015-02-04
KR20140143811A (ko) 2014-12-17
US9919351B2 (en) 2018-03-20

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