EP2803741B1 - Verfahren zur wärmenachbehandlung eines niedriglegierten stahlrohres - Google Patents
Verfahren zur wärmenachbehandlung eines niedriglegierten stahlrohres Download PDFInfo
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- EP2803741B1 EP2803741B1 EP12864721.1A EP12864721A EP2803741B1 EP 2803741 B1 EP2803741 B1 EP 2803741B1 EP 12864721 A EP12864721 A EP 12864721A EP 2803741 B1 EP2803741 B1 EP 2803741B1
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- European Patent Office
- Prior art keywords
- less
- heat treatment
- weld heat
- low alloy
- alloy steel
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- 229910000851 Alloy steel Inorganic materials 0.000 title claims description 23
- 238000010438 heat treatment Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 15
- 229910052719 titanium Inorganic materials 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 12
- 229910052758 niobium Inorganic materials 0.000 claims description 11
- 229910052720 vanadium Inorganic materials 0.000 claims description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000010779 crude oil Substances 0.000 claims description 3
- 239000003345 natural gas Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 44
- 239000010959 steel Substances 0.000 description 44
- 229910052739 hydrogen Inorganic materials 0.000 description 36
- 239000001257 hydrogen Substances 0.000 description 36
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 32
- 238000012360 testing method Methods 0.000 description 27
- 239000010936 titanium Substances 0.000 description 18
- 150000001247 metal acetylides Chemical class 0.000 description 15
- 239000010955 niobium Substances 0.000 description 15
- 230000007423 decrease Effects 0.000 description 13
- 239000011572 manganese Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 229910001567 cementite Inorganic materials 0.000 description 8
- 239000011651 chromium Substances 0.000 description 8
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 229910052748 manganese Inorganic materials 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 239000011575 calcium Substances 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 5
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 4
- 239000010953 base metal Substances 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000005496 tempering Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 238000013001 point bending Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- -1 Sulfur forms sulfides Chemical class 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
Definitions
- the present invention relates to a method of post weld heat treatment of a low alloy steel pipe. More particularly, it relates to a low alloy steel pipe in which a weld heat affected zone that has been subjected to postweld heat treatment has excellent resistance to embrittlement attributable to hydrogen, such as stress corrosion cracking in wet hydrogen sulfide environments.
- a steel pipe called a riser, flowline, or trunkline is used for transmission of crude oil or natural gas between an oil well or gas well located at the bottom of the sea and a platform on the sea or between the platform and a refinery station on the land.
- a riser, flowline, or trunkline is used for transmission of crude oil or natural gas between an oil well or gas well located at the bottom of the sea and a platform on the sea or between the platform and a refinery station on the land.
- HIC hydrogen induced cracking
- SSC sulfide stress cracking
- Patent Document 1 JP5-255746A proposes a steel provided with excellent HIC resistance by defining the heat history and heat treatment conditions at the production time without substantially containing Ni, Cu and Ca.
- Patent Document 2 JP6-336639A proposes a steel provided with HIC resistance and SSC resistance by essentially adding Cr, Ni and Cu.
- Patent Document 3 JP2002-60894A proposes a steel in which the HIC resistance and SSC resistance are enhanced by defining the specific ranges of amounts of C, Ti, N, V and O.
- Patent Document 4 JP2010-24504A
- a high-strength steel in which, by reducing the amounts of C and Mn and by containing 0.5% or more of Mo, the hardening of weld heat affected zone is restrained, and both of HIC resistance and SSC resistance of base metal and HAZ are achieved.
- Patent Document 5 JP2007-321228A proposes a low alloy steel containing 0.5% or more of Cr assuming that PWHT of one hour per one-inch wall thickness.
- Patent Document 6 JP2008-274405A provides a high-strength steel containing, by mass%, 0.03%-0.10% C, 0.01-0.5% Si, 1.5-2.5% Mn, 0.1-0.5% Mo, 0.08% or less Al, and one or more elements of Ti, Nb and V and the balance being Fe and unavoidable impurities.
- the steel is subjected to post weld SR processing at 650°C for 2 hours.
- Patent Document 7 provides a method for manufacturing high tensile strength steel plate consisting essentially of 0.02 to 0.18% C, 0.05 to 0.5% Si, 0.5 to 2.0% Mn, 0.005 to 0.1% Al, 0.0005 to 0.008% N, 0.03% or less P, 0.03% or less S, by mass, and the balance of Fe and inevitable impurities.
- PWHT is applied under the condition of 580°C to 690C for 1 hour to 24 hours.
- Patent Document 8 JP2007-270194A provides a method of producing a high-strength steel containing, by mass, 0.03-0.07% C, 0.01-0.5% Si, 1.5-2.5% Mn, 0.1-0.5% Mo, ⁇ 0.08% Al and one or more kinds of 0.005-0.035% Ti, 0.005-0.07% Nb, 0.005-0.1% V. Tempering is applied at 650°C for 2 hours.
- Patent Document 9 provides a high strength line pipe steel containing, in terms of percent by weight, 0.05 to 0.10% C, 0.6% or less Si, 1.7 to 2.5% Mn, 0.015% or less P, 0.003% or less S, 0.1 to 1.0% Ni, 0.15 to 0.6% Mo, 0.01 to 0.10% Nb, 0.005 to 0.030% Ti, 0.06% or less Al, 0.001 to 0.006% N, and the balance of Fe and unavoidable impurities.
- One example of steel pipe was subjected to tempering at 550°C to 20 minutes.
- Patent Document 10 JP H11-77350A provides a method for producing a welded steel pipe for a line pipe, excellent in HIC resistance, SSC resistance and low temperature toughness.
- the pipe is subjected to tempering at 500°C to 700°C.
- Patent Document 11 JP H09-194995A ) provides a steel tube with high strength and high toughness, having mechanical properties, in a weld zone, comparable to those in a base material part.
- the steel tube is subjected to tempering at 500°C to 750°C.
- Non-Patent Document 1 Masanori Kowaka, Corrosion damage and anticorrosion engineering of metal, August 25, 1983, issued by Agne Corporation, p.198
- Patent Document 4 it is described that the hardening of weld heat affected zone is restrained, and both of HIC resistance and SSC resistance of base metal and HAZ can be achieved.
- Mo is an expensive element, there has been desired a method for improving hydrogen embrittlement resistance of HAZ without requiring much cost.
- PWHT brings about a certain effect.
- importance is attached to efficiency in laying line pipes so that welding work is performed, for example, on a ship on the sea, it is generally desirable that PWHT be eliminated, or, even if being performed, the PWHT be performed for a very short period of time.
- An objective of the present invention is to provide a low alloy steel in which a HAZ subjected to PWHT, especially short-time PWHT, has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.
- the present inventors To enhance the hydrogen embrittlement resistance of HAZ of a steel subjected to PWHT, the present inventors first examined hydrogen embrittlement of as-welded HAZ to clarify necessary conditions. As a result, it is considered that the hydrogen embrittlement of HAZ is produced by the mechanism described below.
- the dislocations and vacancies in which hydrogen is trapped exist densely as compared with a thermally refined base metal, and cementite also disperses. For this reason, it is considered that the HAZ is highly susceptible to hydrogen embrittlement as compared with the base metal.
- Each of the elements of Ti, V and Nb has a high affinity for carbon as compared with iron, and therefore forms fine MX-type carbides in the process of PWHT.
- the MX-type carbides have a high consistency with a parent phase as compared with cementite, so that the lattice strain of interface with the matrix is small, and the amount of occlusion of diffusible hydrogen in the carbides is large. Therefore, it is considered that, when hydrogen intrudes due to corrosion reaction, the accumulation site of diffusible hydrogen is dispersed, whereby remarkable hydrogen accumulation and formation of embrittlement starting point due to this accumulation are restrained, and embrittlement is resultantly alleviated.
- the present invention has been made based on the above-described findings, and is directed to the method of post weld heat treatment according to claims 1 to 4, and the use of a low alloy steel according to claims 5 to 8.
- a low alloy steel in which a HAZ subjected to PWHT, especially short-time PWHT, has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.
- C carbon
- C is an element effective in enhancing the hardenability of steel and increasing the strength thereof. In order to achieve these effects, 0.01% or more of C must be contained. However, if the content of C exceeds 0.15%, when PWHT is performed, a large amount of cementite is precipitated, and the hydrogen embrittlement susceptibility of HAZ is enhanced. Therefore, the C content is set to 0.01 to 0.15%.
- the lower limit of the C content is preferably 0.03%.
- the C content is preferably 0.12% or less.
- Si silicon is an element effective for deoxidation, but brings about a decrease in toughness if being contained excessively. Therefore, the Si content is set to 3% or less.
- the Si content is preferably 2% or less.
- the lower limit of the Si content is not particularly defined; however, even if the Si content is decreased, the deoxidizing effect decreases, the cleanliness of steel is deteriorated, and an excessive decrease in the Si content leads to an increase in production cost. Therefore, the Si content is preferably 0.01% or more.
- Mn manganese
- Mn manganese
- the Mn content is set to 3% or less.
- the lower limit of the Mn content is not particularly defined; however, in order to achieve the strength increasing effect of Mn, 0.2% or more of Mn is preferably contained.
- the lower limit thereof is further preferably 0.4%, and the preferable upper limit thereof is 2.8%.
- Al is an element effective for deoxidation, but if being contained excessively, the effect is saturated, and also the toughness is decreased. Therefore, the Al content is set to 0.08% or less.
- the Al content is preferably 0.06% or less.
- the lower limit of the Al content is not particularly defined; however, an excessive decrease in the Al content does not sufficiently achieve the deoxidizing effect, deteriorates the cleanliness of steel, and also increases the production cost. Therefore, 0.001% or more of Al is preferably contained.
- the Al content in the present invention means the content of acid soluble Al (so-called "sol.Al").
- Ti titanium
- V vanadium
- Nb niobium
- the low alloy steel in accordance with the present invention contains the above-described elements, and the balance consists of Fe and impurities.
- the "impurities” mean components that are mixed on account of various factors including raw materials such as ore or scrap when a steel material is produced on an industrial scale. Of the impurities, concerning the elements described below, the content thereof must be restricted stringently.
- N nitrogen
- the N content must be restricted to 0.01% or less.
- the N content is preferably 0.008% or less.
- the lower limit of the N content is not particularly defined; however, an excessive decrease in the N content leads to a remarkable increase in production cost. Therefore, the lower limit of the N content is preferably 0.0001%.
- P phosphorus
- HAZ tungsten carbide
- the P content is restricted to 0.05% or less.
- the lower limit of the P content is not particularly defined; however, an excessive decrease in the P content leads to a remarkable increase in production cost. Therefore, the lower limit of the P content is preferably 0.001%.
- S sulfur
- S sulfur
- the lower limit of the S content is not particularly defined; however, an excessive decrease in the S content leads to a remarkable increase in production cost. Therefore, the lower limit of the S content is preferably 0.0001%.
- the O content exists in the steel as an impurity. If much O is contained, large amounts of oxides are formed, and the workability and ductility are deteriorated. Therefore, the O content must be set to 0.03% or less.
- the O content is preferably 0.025% or less.
- the lower limit of the O content need not particularly be defined; however, an excessive decrease in the O content leads to a remarkable increase in production cost. Therefore, the O content is preferably 0.0005% or more.
- the low alloy steel in accordance with the present invention may contain the elements described below in lieu of a part of Fe.
- At least one of Cr (chromium) and Mo (molybdenum) may be contained because these elements enhance the hardenability and contribute to the improvement in strength. However, if the contents thereof are excessively high, these elements precipitate as carbides to hinder the carbides of Ti and the like and to enhance the hydrogen embrittlement susceptibility. Therefore, if Cr and/or Mo are contained, the contents thereof are set to 1.5% or less in total.
- the lower limit of the contents of Cr and/or Mo is preferably 0.02%, further preferably 0.05%.
- the upper limit thereof is preferably 1.2%.
- At least one of Ni (nickel) and Cu (copper) may be contained because these elements enhance the hardenability and contribute to the improvement in strength. However, even if these elements are contained excessively, not only the effects are saturated, but also the cost is increased. Therefore, if Ni and/or Cu are contained, the contents thereof are set to 0.8% or less in total.
- the lower limit of the contents of Ni and/or Cu, if added, is preferably 0.02%, further preferably 0.05%.
- the upper limit thereof is preferably 0.7%.
- At least one of Ca (calcium) and Mg (magnesium) may be contained because these elements improve the hot workability of steel. However, if the contents thereof are excessively high, these elements combine with oxygen to remarkably decrease the cleanliness, so that the hot workability may rather be deteriorated. Therefore, if at least one kind of these elements is contained, the contents thereof are set to 0.05% or less in total.
- the lower limit of the contents of Ca and/or Mg is preferably 0.0005%, further preferably 0.001%.
- the upper limit thereof is preferably 0.03%.
- B (boron) may be contained because it segregates at the grain boundaries, so that it restrains the precipitation of ferrite from the grain boundaries, thereby enhancing the hardenability indirectly, and contributes to the improvement in strength.
- B boron
- the content of B is preferably in the range satisfying Formula (2).
- the lower limit of the B content is preferably 0.0001%, further preferably 0.0005%.
- the conditions of PWHT performed for the low alloy steel in accordance with the present invention are not subject to any special restriction. However, when PWHT is performed under the condition satisfying Formula (3), the low alloy steel in accordance with the present invention achieves excellent effects: 8000 ⁇ T ⁇ 20 + log t / 3600 ⁇ 15000 where, T is treatment temperature (°C) of postweld heat treatment, and t is treatment time (sec) of postweld heat treatment.
- T ⁇ ⁇ 20 + log(t/3600) ⁇ is less than 8000, there is a possibility that the hydrogen embrittlement resistance of HAZ of steel material consisting of the low alloy steel in accordance with the present invention cannot be enhanced.
- T ⁇ ⁇ 20 + log(t/3600) ⁇ exceeds 15000, the coarsening of fine MX-type carbides consisting of Ti or the like advances, so that sufficient hydrogen embrittlement resistance cannot be obtained, and also the strength of steel including the weld zone is decreased remarkably. Therefore, the PWHT performed for the low alloy steel in accordance with the present invention is preferably carried out under the condition satisfying Formula (3).
- the PWHT is preferably carried out in the temperature range of 500 to 750°C for 30 to 600 seconds.
- the reason for this is that fine MX-type carbides are formed stably by short-time PWHT, whereby the hydrogen embrittlement resistance is enhanced, and also an extreme increase in cost caused by long-time PWHT in actual work is restrained.
- the PWHT time is preferably set to 300 seconds or shorter.
- the low alloy steel of the present invention preferably has a yield strength (YS) of 552 MPa or higher.
- YS yield strength
- test material was prepared by machining a 12 mm-thick low alloy steel plate having the chemical composition given in Table 1 into a 12 mm square and a 100 mm length. This test material was subjected to HAZ-simulated thermal cycle in which the test material was heated to a temperature of 1350°C, at which the hardening of HAZ was remarkable, for 3 seconds by high-frequency induction heating, and thereafter was rapidly cooled. By using this test material, the tests described below were conducted.
- test specimen having a thickness of 2 mm, a width of 10 mm, and a length of 75 mm was sampled from the obtained test material, and the SCC resistance was evaluated by a four-point bending test in conformity to EFC16 specified by the European Federation of Corrosion.
- the test specimen was immersed in a 5% common salt + 0.5% acetic acid aqueous solution of normal temperature (24°C), in which 1 atm hydrogen sulfide gas is saturated, for 336 hours, whereby the presence of occurrence of SSC was examined.
- Test No. in which SSC did not occur was made acceptable, and test No. in which SSC occurred was made unacceptable.
- test Nos. X1 to X12 the occurrence of SSC was not recognized in the four-point bending test. Contrarily, in test Nos. Y1 and Y2, although the chemical components met the requirements of the present invention, since PWHT was not performed, MX-type carbides did not precipitate, and SSC occurred. In test Nos. Y3 and Y4, since the addition amounts of Ti, Nb and V, which were constituent elements of MX-type carbides contained in the steel, were small, and the predetermined relationship with C was not satisfied, sufficient amounts of MX-type carbides did not precipitate, and SSC occurred. In test No.
- a method of post weld heat treatment for a low alloy steel pipe in which a HAZ is subjected to especially short-time PWHT in which a HAZ is subjected to especially short-time PWHT.
- the steel pipe has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.
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Claims (4)
- Verfahren zur Wärmebehandlung nach dem Schweißen, wobei ein zum Übertragen von Rohöl oder Erdgas verwendetes niedriglegiertes Stahlrohr einer Wärmebehandlung nach einem Schweißen für eine Rohrleitungsverlegung unterzogen wird, wobei das niedriglegierte Stahlrohr in Masseprozent besteht aus:C: 0,01 bis 0,15 %;Si: 3 % oder weniger;Mn: 3 % oder weniger;Al: 0,08 % oder weniger;B: dem Formel (2) erfüllenden Bereich;einer oder mehreren Art/en von Elementen, die aus Ti, V und Nb ausgewählt sind: dem Formel (1) erfüllenden Bereich; optionalCr und/oder Mo: 1,5 % oder weniger insgesamt;Ni und/oder Cu: 0,8 % oder weniger insgesamt;Ca und/oder Mg: 0,05 % oder weniger insgesamt; undes sich bei dem Rest um Fe und Verunreinigungen handelt, wobei es sich bei den Verunreinigungen handelt umNi: 0,01 % oder weniger,P: 0,05 % oder weniger;S: 0,03 % oder weniger; undO: 0,03 % oder weniger,worin das Elementsymbol in der Formel den Gehalt (Masse-%) an jedem Element darstellt, T die Behandlungstemperatur (°C) der Wärmebehandlung nach dem Schweißen ist, und t die Behandlungszeit (s) der Wärmebehandlung nach dem Schweißen ist, wobei die Behandlungstemperatur im Bereich von 500 bis 750°C liegt und die Behandlungszeit 30 bis 600 Sekunden beträgt.
- Verfahren zur Wärmebehandlung nach einem Schweißen nach Anspruch 1, wobei das niedriglegierte Stahlrohr in Masseprozent enthält:
Cr und/oder Mo: 0,02 bis 1,5 % insgesamt. - Verfahren zur Wärmebehandlung nach dem Schweißennach Anspruch 1 oder 2, wobei das niedriglegierte Stahlrohr in Masseprozent enthält:
Ni und/oder Cu: 0,02 bis 0,8 % insgesamt. - Verfahren zur Wärmebehandlung nach dem Schweißen nach einem der Ansprüche 1 bis 3, wobei das niedriglegierte Stahlrohr in Masseprozent enthält:
Ca und/oder Mg: 0,0005 bis 0,05 % insgesamt.
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JP2012004204A JP5370503B2 (ja) | 2012-01-12 | 2012-01-12 | 低合金鋼 |
PCT/JP2012/082608 WO2013105396A1 (ja) | 2012-01-12 | 2012-12-17 | 低合金鋼 |
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US (1) | US20150047749A1 (de) |
EP (1) | EP2803741B1 (de) |
JP (1) | JP5370503B2 (de) |
CN (1) | CN104040005A (de) |
AU (1) | AU2012365129B2 (de) |
BR (1) | BR112014017219A8 (de) |
CA (1) | CA2861740C (de) |
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CN105466129A (zh) * | 2015-12-19 | 2016-04-06 | 丹阳市宸兴环保设备有限公司 | 一种冰箱后背板用钢板 |
BR102016001063B1 (pt) | 2016-01-18 | 2021-06-08 | Amsted Maxion Fundição E Equipamentos Ferroviários S/A | liga de aço para componentes ferroviários, e processo de obtenção de uma liga de aço para componentes ferroviários |
CN105734407B (zh) * | 2016-04-28 | 2017-06-16 | 武汉钢铁股份有限公司 | 超薄微合金高强钢及其制备方法 |
KR101797369B1 (ko) * | 2016-06-21 | 2017-12-13 | 현대제철 주식회사 | 압력용기용 강재 및 이의 제조 방법 |
CA3176344A1 (en) | 2018-10-10 | 2020-04-10 | Repeat Precision, Llc | Setting tools and assemblies for setting a downhole isolation device such as a frac plug |
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JPS5255746A (en) | 1975-10-30 | 1977-05-07 | Mitsubishi Heavy Ind Ltd | Build up process of high speed winder driving roll |
JPS6336639A (ja) | 1986-07-31 | 1988-02-17 | Nec Corp | デ−タ交換方式 |
JPH0748621A (ja) * | 1992-12-29 | 1995-02-21 | Kawasaki Steel Corp | 耐ssc,耐hic性に優れた圧力容器用鋼の製造方法 |
US5755895A (en) * | 1995-02-03 | 1998-05-26 | Nippon Steel Corporation | High strength line pipe steel having low yield ratio and excellent in low temperature toughness |
JPH08309428A (ja) * | 1995-05-18 | 1996-11-26 | Sumitomo Metal Ind Ltd | 溶接鋼管の製造方法 |
JPH09194995A (ja) * | 1996-01-09 | 1997-07-29 | Nkk Corp | 高強度・高靱性溶接鋼管およびその製造方法 |
JPH09256038A (ja) * | 1996-03-22 | 1997-09-30 | Nippon Steel Corp | 厚鋼板の応力除去焼鈍処理前の熱処理方法 |
JP3319358B2 (ja) * | 1997-09-08 | 2002-08-26 | 日本鋼管株式会社 | 耐水素誘起割れ性、耐硫化物応力割れ性および低温靭性に優れたラインパイプ用溶接鋼管の製造方法 |
JP2001121289A (ja) * | 1999-10-21 | 2001-05-08 | Nkk Corp | 耐sr特性に優れた高強度鋼管 |
JP3714136B2 (ja) | 2000-08-18 | 2005-11-09 | Jfeスチール株式会社 | 電子ビーム溶接特性および耐サワー性能に優れた鋼 |
WO2003099482A1 (fr) * | 2002-05-24 | 2003-12-04 | Nippon Steel Corporation | Tuyau en acier uoe presentant une excellente resistance aux impacts, et procede de fabrication du tuyau en acier uoe |
JP4305216B2 (ja) * | 2004-02-24 | 2009-07-29 | Jfeスチール株式会社 | 溶接部の靭性に優れる耐サワー高強度電縫鋼管用熱延鋼板およびその製造方法 |
US7648597B2 (en) * | 2004-07-07 | 2010-01-19 | Jfe Steel Corporation | Method for manufacturing high tensile strength steel plate |
JP2007270194A (ja) * | 2006-03-30 | 2007-10-18 | Jfe Steel Kk | 耐sr特性に優れた高強度鋼板の製造方法 |
JP4878219B2 (ja) | 2006-06-05 | 2012-02-15 | 株式会社神戸製鋼所 | Haz靱性に優れ、溶接後熱処理による強度低下が小さい鋼板 |
JP4466619B2 (ja) * | 2006-07-05 | 2010-05-26 | Jfeスチール株式会社 | 自動車構造部材用高張力溶接鋼管およびその製造方法 |
JP5266791B2 (ja) * | 2007-03-30 | 2013-08-21 | Jfeスチール株式会社 | 耐sr特性および変形性能に優れたx100グレード以上の高強度鋼板およびその製造方法 |
JP5305709B2 (ja) * | 2008-03-28 | 2013-10-02 | 株式会社神戸製鋼所 | 耐応力除去焼鈍特性と低温継手靭性に優れた高強度鋼板 |
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JP5370503B2 (ja) | 2013-12-18 |
US20150047749A1 (en) | 2015-02-19 |
CA2861740A1 (en) | 2013-07-18 |
CN104040005A (zh) | 2014-09-10 |
BR112014017219A2 (pt) | 2017-06-13 |
CA2861740C (en) | 2016-09-06 |
EP2803741A1 (de) | 2014-11-19 |
AU2012365129B2 (en) | 2015-11-05 |
EP2803741A4 (de) | 2015-12-02 |
JP2013142190A (ja) | 2013-07-22 |
WO2013105396A1 (ja) | 2013-07-18 |
MX2014007692A (es) | 2014-08-21 |
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BR112014017219A8 (pt) | 2017-07-04 |
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