EP2728090A1 - Dispositif de montage et de réparation - Google Patents

Dispositif de montage et de réparation Download PDF

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Publication number
EP2728090A1
EP2728090A1 EP13166674.5A EP13166674A EP2728090A1 EP 2728090 A1 EP2728090 A1 EP 2728090A1 EP 13166674 A EP13166674 A EP 13166674A EP 2728090 A1 EP2728090 A1 EP 2728090A1
Authority
EP
European Patent Office
Prior art keywords
assembly
repair device
cassette
collecting space
collecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13166674.5A
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German (de)
English (en)
Other versions
EP2728090B1 (fr
Inventor
Hans Balzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
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Publication date
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Publication of EP2728090A1 publication Critical patent/EP2728090A1/fr
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Publication of EP2728090B1 publication Critical patent/EP2728090B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • E04H5/06—Pits or building structures for inspection or services

Definitions

  • the invention relates to an assembly and repair device for vehicles, in particular construction and commercial vehicles according to the preamble of claim 1.
  • Assembly and repair facilities of the type discussed here are for example from the DE 10 2009 012 047 A1 and the DE 20 2008 003 251 U1 known.
  • Commonly referred to as prefabricated assembly or repair pits equipment is used in garages or manufacturing plants for the assembly or repair of automobiles, rail vehicles, machinery or machine parts. At the same time, the staff can work comfortably under the appropriate vehicles and machines.
  • the above-mentioned assembly and repair pits are prefabricated cassettes made of steel or the like of corrosion-resistant material, which are used in a bottom recess on site.
  • the cassette is formed in one or more parts and has two longitudinal side walls, end faces arranged on the end side and a bottom, wherein at least the side walls each have an inner wall and a spaced outer wall.
  • the assembly and Repair pits of the type mentioned here can also be used to receive liquid dangerous goods from vehicles or machines.
  • This may, for example, be used as waste waste oil such as engine oil, transmission oil, hydraulic oil, compressor oil, machine oil or other industrial oils.
  • waste oil such as engine oil, transmission oil, hydraulic oil, compressor oil, machine oil or other industrial oils.
  • Used oil can therefore be removed from a vehicle with the help of the assembly pit and stored in a suitable tank, which is emptied from time to time.
  • a workshop in which the mounting pit is arranged due to the existing fire protection regulations have a suitable storage room, in particular an old oil dish to store the waste oil in appropriately designed tanks.
  • the storage rooms usually have to fulfill at least the requirements of fire resistance class F30 for the storage of the used oil.
  • underground cables are also required, leading from the repair pit to appropriate tanks in the storage room.
  • the known devices for removing and storing liquid dangerous goods in workshops are therefore not only extremely expensive and costly, but they are also prone to failure and require continuous monitoring.
  • Object of the present invention is therefore to provide an assembly and repair facility, which creates a cost-effective and easy to implement alternative for the removal and storage of liquid dangerous goods, especially in workshops.
  • the assembly and repair device is used for vehicles, especially construction and commercial vehicles and includes a usable in a Bodenaus fundamentalung single or multi-part cassette made of steel or the like corrosion-resistant material with an interior, two longitudinal side walls, end side end walls and a bottom, wherein at least the side walls each an inner wall and have a spaced apart outer wall defining a cavity, in particular for receiving a curable filler material.
  • the assembly and repair facility is characterized in that the cassette has a separate collecting space for receiving at least one collecting container for liquid dangerous goods.
  • An essential point of the invention is therefore that the assembly and repair device according to the invention is designed to save space, since it does not require a separate storage room. Therefore, no costly to be laid underground lines are necessary to record, for example, waste oil or other liquid dangerous goods of a vehicle or a machine or to supply fresh oil to a vehicle.
  • a vehicle for disposing of transmission oil or the like may be positioned over the pit and a flexible gutter system may be positioned below the respective disposal port of the vehicle.
  • the oil can then be passed from the vehicle via the (open) channel system by a natural gradient and possibly using at least one level-dependent pump via a pipe / hose system to the sump (waste oil tank) in the plenum.
  • a free space of at least 40 cm must be kept around the outer shell of the collecting container.
  • the assembly and repair device according to the invention double-walled, ie with an inner wall and an outer wall, which are arranged at a distance from each other, is formed, eliminates this requirement entirely.
  • the collection space for receiving the collection therefore requires no special dimensions, but can be implemented in the dimensioned in the known manner mounting and repair facilities.
  • the invention includes an integration of the collecting space into the cassette as well as an arrangement of the collecting space as a lateral extension of the cassette.
  • a collecting container for receiving liquid dangerous goods is permanently installed in the collecting space.
  • the cassette is then fitted on the manufacturer side with the collecting container and used directly on site in a bottom recess.
  • the sump can be designed to hold used oil or fresh oil.
  • a collecting container can have a capacity of, for example, 2000 liters. Since it is generally forbidden to mix waste oils with other waste, separate storage must be carried out.
  • the collecting container is also preferably double-walled in such a way that both walls are formed of steel.
  • the collecting container is also preferably cuboid, in particular cubic, formed and can thus take advantage of the collection space particularly well. Depending on the risk level of the hazardous substance to be absorbed, the requirements for the collecting container may be different.
  • the collecting space is preferably separated from the remaining interior of the cassette by at least one dividing wall, in particular by a separating plate.
  • the collecting space can also be limited by a side wall of the cassette, so that in this case only a partition on the side wall of the cassette opposite side to limit the collection space is necessary.
  • the partition is preferably welded to the inner wall and to the bottom of the cassette. It can also be provided on its side facing the sump with a fire-proof paint.
  • the partition wall preferably has at least one opening for receiving a fluid line connected to the collecting container. For example, waste oil can be conducted into the collecting container via this at least one fluid line.
  • the opening can be sealed with a refractory material, in particular with a fire protection foam, after the fluid line has been introduced into the opening.
  • the plenum must be hermetically sealed to prevent the risk of explosion.
  • the collecting space may have at least one drainage device. So that a hazardous material, in particular waste oil can be pumped from a designated tanker from the sump, the cassette in the region of the collection space preferably has a movable cover, which has an access to the Collecting container allows.
  • the cover is preferably made of steel or similar material for fire protection reasons.
  • the separated collecting space is formed as a lateral extension of the cassette, and in particular adjacent to a longitudinal side wall or end wall of the same. It is particularly advantageous in this case if the separated collecting space and the cassette share a common longitudinal side wall or an end wall.
  • the assembly and repair pit advantageously have a venting device in the collecting space, which can be arranged in particular in a lower third of the collecting space and can represent a fluid connection to the (remaining) interior of the cassette.
  • the venting device can be connected to a forced venting device of the cassette.
  • the collecting space may comprise a liquid sensor, which is preferably arranged below the venting device.
  • the fluid sensor forms an alarm device, which generates a warning signal in the event of fluid accumulation, which leads to switching off a fluid supply to the collecting container. This results in an additional protective measure of the invention.
  • the collecting space can have a closable drainage channel, which is preferably arranged below the ventilation device and can establish a fluid connection between the collecting space and a drainage system of the cassette.
  • the Fig. 1 shows a schematic cross-sectional view along the section line AA according to Fig. 4 an assembly and repair device 1 for vehicles according to a first embodiment of the invention, which has a usable in a bottom recess 3 cassette 5 made of steel or the like corrosion-resistant material.
  • the cassette 5 has two longitudinal side walls 7 and 9 and a bottom 11.
  • the longitudinal side walls 9 and 11 each have an inner wall 13 and an outer wall 15, which enclose between them a cavity 17 into which a hardenable filling material 19 is introduced.
  • the Fig. 1 shows a front view of a partition wall 21, which limits a collecting space for receiving at least one collecting container for liquid hazardous goods, such as waste oil or fresh oil. Also fresh oils are in the present case under the term "liquid dangerous goods" taken.
  • the partition wall 21 is preferably formed of metal, in particular as a separating plate and may have a thickness of about 3 - 4 mm or more.
  • the partition wall 21 is preferably welded to the inner walls 13 and the bottom 11 of the cassette 5. The Partition 21 thus separates the plenum from the rest of the interior of the cassette 5.
  • the partition wall 21 further comprises two openings 23 and 25, which for receiving in the Fig. 1 Serving fluid lines, not shown, which are in fluid communication with the reservoir.
  • a waste oil drained from a vehicle can be guided into the collecting space and thus into the collecting container via the fluid lines and the openings 23 and 25, or fresh oil can be removed from the collecting container and the collecting space into the remaining interior of the cassette 5 and further on a vehicle arranged above the assembly and repair device 1 are guided.
  • the fluid lines may also be in fluid communication with a fluid delivery trough, not shown in the figures, which may be arranged in particular in the region of the inner wall 13. If the sump is full and a corresponding level signal is output, the automatic shutdown of a fluid delivery pump, the oil or the like. transported to the waste oil tank. In the fluid conveying trough, fluid that is no longer to be taken up by the collecting container can then be temporarily stored until the collecting container has been properly emptied.
  • the openings 23 and 25 are preferably provided with a refractory material, in particular refractory foam with a fire protection foam around the fluid lines around.
  • the Fig. 2 shows a schematic cross-sectional view along the section line BB according to Fig. 4 an assembly and repair device 1, which shows a front view of a collecting space 29 and a collecting container 31 arranged therein.
  • the assembly and repair device 1 has a displaceably mounted cover 33, which can be removed if the collecting container 31, for example for the purpose of pumping off used oil, must be accessed.
  • the cover 33 may be part of the standard pit cover or separately formed be.
  • the partition wall 21 is in the Fig. 2 not shown.
  • the collecting space 29 is limited in the present embodiment on one side by a front side wall 35 of the cassette 5.
  • the collecting space 29 is delimited by two partitions 21 from the rest of the interior of the cassette 5.
  • the collecting space 29 is thus limited in regions by the two longitudinal side walls 7 and 9, by an end wall 35 and the partition 21.
  • the collecting container 31 is arranged in the collecting space 29 in a recess 37 which extends below the accessible floor level E of the cassette 5. Further, the sump 31 may be bolted to the floor to avoid buoyancy of the container in the event of leakage.
  • an opening 39 may be provided, which may be connected via a corresponding line to the collecting container 31 in order to realize a tank ventilation.
  • the collecting container must have additional safety precautions for explosion protection, groundwater protection and the like.
  • the collecting containers have a double-walled jacket whose cavity is filled with a leak-indicating liquid.
  • a filling funnel For filling liquid in the collecting container, a filling funnel must be provided, which communicates with the interior of the container via a filler neck.
  • the distance between the outer shell and the inner shell of the collecting container 31 should be selected so that in the case of leakage of the inner container of the cavity between the outer shell and the inner shell can accommodate up to 90% of the filling of the inner container.
  • the collecting container also preferably has a fill level indicator and a pressure monitor, which can output a warning signal in the event of a leak of the collecting container 31.
  • the collecting container 31 also has pallet feet 41, so that if necessary several collecting containers can be stacked on top of each other and the containers nevertheless remain accessible for pumping out liquid dangerous goods.
  • the Fig. 3 shows a longitudinal section through a cassette 5. Good to see there is particularly the outer wall 47 of the collecting container 31.
  • the recess of the collecting space 29 may be in communication with a drainage device 45, which is in fluid communication with a sump of the assembly and repair device 1. Otherwise the collecting space must be hermetically sealed off from the environment in order to avoid an explosion hazard.
  • the Fig. 4 shows a plan view of an assembly and repair device 1 in the region of the collecting space 29. Die Fig. 4 makes it clear that the collecting container 31 almost completely fills the collecting space 29. As already indicated above, it is not necessary to maintain a certain minimum distance between the inner wall 13 of the cassette 5 and the outer wall 47 of the collecting container 31 due to the double-walled design of the assembly and repair device 1. In this way it is possible to insert a standard collection container in a cassette, which need not be made wider than conventional cassettes. This is particularly important for road transport of prefabricated assembly pits of crucial importance.
  • the collecting container 31 has an opening 49, via which a tank truck, in particular by means of a hose or the like, can pump out liquid dangerous goods from the collecting container 31 or can fill fresh oil into a collecting container 31.
  • a collecting space for receiving a dangerous goods container (collecting container) in a mounting and repair pit according to the present invention is also particularly advantageous because the disposal of the contents of the collection can easily be done in a tanker, which is parked on the mounting pit.
  • the pit acts here advantageously as a ground-secured area of a tanker filling station.
  • the free space determination and the filling monitoring are carried out in the suction operation of the tanker by the driver, the filler in the sense of the ADR (Accord by relatif international transport of marchandises Dangerates par route or European Convention on the International Carriage of Dangerous Goods by Road).
  • ADR Accord by relatif international transport of marchandises Dangerates par route or European Convention on the International Carriage of Dangerous Goods by Road.
  • the tanker must be approved according to ADR must have an overfill, which automatically closes the bottom valve of the tanker tank at maximum allowable level. This, too, is a decisive advantage of the invention over locally separated waste oil storerooms.
  • the cover 33 for filling or emptying of the collecting container 31, the cover 33 must be removed from the collecting space 29.
  • the cover 33 can be automatically displaced into a corresponding storage space for this purpose. This is particularly possible in a simple manner, when the cover 33 is formed like a blind or rigid.
  • the cover 33 is also preferably designed to be overridden and
  • the Fig. 5 and Fig. 6 show a further embodiment of the invention, in which the collecting space 29 and the collecting container 31 arranged therein are arranged outside the inner space 51 of the cassette 5.
  • the separated collecting space 29 thus forms an extension of the cassette 5.
  • the collecting space 29 directly adjoins the longitudinal side wall 9, which thus forms not only the longitudinal side wall 9 of the cassette 5, but also the longitudinal side wall of the collecting space 29.
  • the cassette 5 and the collecting space 29 thus share a common wall.
  • the same can also apply if the collecting space 29 in a further embodiment of the invention adjoins an end wall of the cassette 5.
  • the remaining free longitudinal side wall 53 and the end side walls 55 and 57 of the collecting space 29 are preferably also like the walls of the cassette 5 double-walled with an intermediate cavity 17 for receiving a filling material.
  • a supply channel 57 for supplying waste oil o.
  • the like In the collecting container 31, wherein the supply channel is foamed with a refractory material.
  • the supply channel 57 is introduced into the longitudinal side wall 9 and passes through it. In the same way it is also possible to place electrical lines in the plenum 29.
  • the supply channel 57 can be connected via corresponding hoses / tubes to a fluid delivery device (pump) and to the above-described conveyor trough.
  • the collecting space 29 also has a ventilation device 61, which is introduced in the form of a pipe (exhaust pipe) in the longitudinal side wall 9 and this passes through such that a fluid connection between the collecting space 29 and a vent channel of the cassette 5 results.
  • the collecting container 31 may be connected via a corresponding pipe 65 with the venting device 61, or at least end in the vicinity thereof. From the venting device 61, the gases escaping from the collecting container 31 are conducted into the conventional forced venting system of the cassette 5.
  • the Fig. 6 makes it clear that the exhaust pipe arranged in a lower, near-ground area, in particular in the lower third of the plenum 29 is. Since the gases present in the collecting space are usually heavier than air, they fall downwards and can be discharged there through the ventilation channel into the forced ventilation of the cassette 5.
  • a fluid sensor 67 is still provided in the collecting space 29, which, seen in a height direction h, is arranged in a region below the ventilation device 61.
  • the fluid sensor 67 may, for example, have a float which, in the event of a fluid accumulation in the bottom area of the collecting container, triggers an alarm and causes an immediate shutdown of any oil production in progress in the collecting container 31.
  • the maximum height h of a fluid level In the collecting space 29, at which an alarm signal is triggered may vary depending on the height of the vent 61. It is crucial that the fluid sensor 67 seen in the height direction h, below the vent 61 can detect a fluid, so that no fluid can penetrate into the vent channel. If the venting device 61 is located, for example, at a height of 10 cm above the bottom, the fluid sensor 67 triggers an alarm or a stop signal preferably at a fluid level in the collecting chamber 29 of 5 cm.
  • the fluid sensor 67 and the alarm device realized thereby thus constitutes a further protective measure which substantially increases the operational safety of the assembly and repair device according to the invention.
  • the fluid sensor cooperates with a closable drainage device 69 which, when the fluid sensor 67 is triggered, makes it possible to inspect the fluid located in the collecting space 29.
  • the dewatering device 69 is preferably designed in the form of a dewatering can, which passes through the longitudinal side wall 9 as well as the venting device 61 and thus creates a fluid connection to the cassette 5.
  • the drainage channel is closed at its cassette end 63 with a stopcock and can be opened by an operator if necessary.
  • the cassette-side end 63 preferably opens below the accessible floor level E into the interior 51 of the cassette 5.
  • the dewatering device 69 of the collecting chamber 29 is preferably located in the vertical direction h, below the venting device 61, since a fluid present in the collecting space 29 in the event of a malfunction not even to reach the vent 61.
  • the fluid sensor 67 detects a fluid at the bottom of the plenum
  • the oil supply to the reservoir 31 is turned off and generates a corresponding visual and / or audible warning signal.
  • An operator may then open the stopcock of the dehydrator 69 to determine the type of fluid in the plenum. If it is water, so it can be drained in just about the drainage 69 in the conventional water disposal of the cassette 5 (pump sump).
  • the drainage device is preferably arranged at the low point of the collecting space.
  • the drainage channel may preferably be inclined starting from the collecting space 29 to the inner space 51 of the cassette 5, so that a natural gradient is created, which allows a substantial emptying of the collecting space 29.
  • the present invention advantageously creates an assembly and repair facility that allows storage of liquid hazardous goods accumulating in a workshop directly at the point of removal, namely in the assembly pit.
  • a special storage room and corresponding underground oil supply lines are therefore not required.
  • the required fire protection measures for the collecting container 31 are not only met, but exceed them by far.
  • An additional fire protection plate is not necessary, in particular in the region of the partition 21.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)
EP13166674.5A 2012-10-31 2013-05-06 Dispositif de montage et de réparation Active EP2728090B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012110430.1A DE102012110430A1 (de) 2012-10-31 2012-10-31 Montage- und Reparatureinrichtung

Publications (2)

Publication Number Publication Date
EP2728090A1 true EP2728090A1 (fr) 2014-05-07
EP2728090B1 EP2728090B1 (fr) 2016-03-23

Family

ID=48288916

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13166674.5A Active EP2728090B1 (fr) 2012-10-31 2013-05-06 Dispositif de montage et de réparation

Country Status (3)

Country Link
EP (1) EP2728090B1 (fr)
DE (1) DE102012110430A1 (fr)
DK (1) DK2728090T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017112377A1 (de) 2017-06-06 2018-12-06 Balzer GmbH & Co. KG Altöltank in Grube

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202017101970U1 (de) * 2017-04-04 2018-07-05 Balzer GmbH & Co. KG Montage- und Reparaturgrube mit Armierungstab zur Verankerung in einem Hallenboden

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3938621A (en) * 1973-06-06 1976-02-17 Rudolph Hafner Vehicle servicing system
DE29721907U1 (de) * 1997-12-11 1998-04-02 Huber Siegfried Trockenlegungsstation für das Recyceln von Altautos
DE202008003251U1 (de) * 2008-03-06 2008-08-28 Hans Balzer Werkstatt- und Fahrzeugtechnik GmbH & Co. KG Montage- und Reparaturgrube sowie System zur Entsorgung von Abwasser im Bereich von Montagegruben
DE102009012047A1 (de) * 2009-02-26 2010-09-02 Hans Balzer Montage- und Reparatureinrichtung

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3937822A1 (de) * 1989-11-14 1991-05-16 Joerg Kreuzer Abstellplatz fuer container
DE9320679U1 (de) * 1993-05-26 1995-02-02 Balzer Heide Montage- und Reparaturgrube
US5613331A (en) * 1994-12-29 1997-03-25 Laganke; Timothy J. Modular oil change and lubrication center for vehicles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3938621A (en) * 1973-06-06 1976-02-17 Rudolph Hafner Vehicle servicing system
DE29721907U1 (de) * 1997-12-11 1998-04-02 Huber Siegfried Trockenlegungsstation für das Recyceln von Altautos
DE202008003251U1 (de) * 2008-03-06 2008-08-28 Hans Balzer Werkstatt- und Fahrzeugtechnik GmbH & Co. KG Montage- und Reparaturgrube sowie System zur Entsorgung von Abwasser im Bereich von Montagegruben
DE102009012047A1 (de) * 2009-02-26 2010-09-02 Hans Balzer Montage- und Reparatureinrichtung

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017112377A1 (de) 2017-06-06 2018-12-06 Balzer GmbH & Co. KG Altöltank in Grube

Also Published As

Publication number Publication date
EP2728090B1 (fr) 2016-03-23
DE102012110430A1 (de) 2014-06-12
DK2728090T3 (en) 2016-07-04

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