EP2651562B1 - Vorrichtung zum benetzen von körnerfrüchten mit einer flüssigkeit sowie verfahren zum benetzen von körnerfrüchten mit einer flüssigkeit - Google Patents

Vorrichtung zum benetzen von körnerfrüchten mit einer flüssigkeit sowie verfahren zum benetzen von körnerfrüchten mit einer flüssigkeit Download PDF

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Publication number
EP2651562B1
EP2651562B1 EP11791564.5A EP11791564A EP2651562B1 EP 2651562 B1 EP2651562 B1 EP 2651562B1 EP 11791564 A EP11791564 A EP 11791564A EP 2651562 B1 EP2651562 B1 EP 2651562B1
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EP
European Patent Office
Prior art keywords
grain
pipe
tube
fluid
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11791564.5A
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German (de)
English (en)
French (fr)
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EP2651562A1 (de
Inventor
Dieter Otto GRÄF
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vibronet Graef GmbH and Co KG
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Vibronet Graef GmbH and Co KG
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Publication of EP2651562A1 publication Critical patent/EP2651562A1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B1/00Preparing grain for milling or like processes
    • B02B1/04Wet treatment, e.g. washing, wetting, softening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50Mixing liquids with solids
    • B01F23/54Mixing liquids with solids wetting solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/60Mixers with shaking, oscillating, or vibrating mechanisms with a vibrating receptacle

Definitions

  • the invention relates to a device for wetting grains with a liquid and a method for wetting grains with a liquid.
  • the flour body (endosperm) of a cereal grain must be separated from the bran (peels and germs).
  • the cereal grains are wetted with water, so that the shells soften and then can be peeled off.
  • grain crops according to the invention is understood to mean all fruits which have a core and a hard or soft shell or skin surrounding the core.
  • the term “grain crops” covers all cereal grains as well as legumes, corn, rice, beans, coffee beans, cocoa beans and the like.
  • the prior art ( DE 41 27 290 C2 ) includes a method of wetting grains with a liquid and a device for carrying out the method.
  • a vibrating device consisting of an approximately vertical axis tube connected to a motor vibrating the tube.
  • the technical problem underlying an apparatus and a method for wetting grains with a liquid indicate, with which a higher water addition in a Rüttel trim and Absteh trim is possible in which the Absteh Forum significantly shortened and the Yield of light flours is greater.
  • a device is to be specified, which has a significantly reduced height and which has a much greater hygiene in the field of grain.
  • the device according to the invention for planting grain crops with a liquid having a kernel shaker having a tube and at least one motor vibrating the tube and having a motor base plate for connection to a jarring device is characterized in that the tube is positively connected to the motor base plate and that the tube has a maximum length equal to twice the length of the Motorfußplatte.
  • the tube is advantageously arranged vertically or obliquely or horizontally.
  • Particularly preferred embodiments are a vertical or an obliquely arranged tube.
  • the vibration energy of at least one vibration motor is transmitted directly and thereby significantly more effective on the grains, so that it is possible to supply for the first time with this device, a water addition of 12% in one pass.
  • the yield of light flours is significantly higher in the case of grain crops which are wetted with a liquid according to the invention. This greater yield of light flours is due to the fact that the separation between shell and endosperm is significantly improved. The greater yield of light flours is between 0.5% to 1%.
  • Another advantage of the device according to the invention is that a significant shortening of the period of time of the grain crops is achieved.
  • Grain fruits which are wetted with the device according to the invention with a liquid only require a standing time of, for example, two to four hours. In the production of bioethanol even standby times of 15 minutes to 60 minutes are possible.
  • the ends of the tube are not even or hardly vibrated. This means that the vibration energy is not converted into vibrations of the pipe, but is completely or almost completely transferred to the grains.
  • the tube to be shaken has a maximum length equal to twice the length of the motor base plate, one obtains a significant weight reduction of the tube to be shaken compared with the prior art vibration devices, thereby achieving an improved, more direct transmission of the shaking energy to the grains becomes.
  • a further embodiment of the invention provides, in the arrangement of at least two motors, that the tube is frictionally connected to each of the motor base plates of the at least two motors, and that the tube has a maximum length equal to twice the sum of the lengths of all the motor base plates.
  • the tube is frictionally connected to the motor base plate of each motor.
  • the total length of the tube is at most as large as twice the sum of the lengths of the two motor base plates. This also in turn ensures that the ends of the tube do not get into unwanted vibrations.
  • the tube has a length which corresponds to the length of the motor base plate.
  • the ends of the tube are vibrated. This means that the vibration energy is not converted into vibration energy of the tubes, but can be completely transferred to the grains. This ensures that the grains, which have been mixed with the liquid before passing through the tube, are fully exposed to the vibrational energy, and that the liquid penetrates much better into the grains, which in turn reduces the standing time.
  • the tube has a minimum length corresponding to the length of the motor base plate.
  • the tube it is also possible to make the tube shorter. In this case, for example, an adapter plate between the motor base plate and the tube is required.
  • a particularly preferred embodiment of the invention provides that the frictional connection with the vibration motor is arranged approximately in the middle of the tube. As a result, the vibration energy of the engine is optimally transmitted to the tube, without in turn occur unwanted vibrations of the tube.
  • the engine footplate is part of the engine.
  • the motor base plate is the plate which transmits the jarring motions from the motor to the device to be jogged, which is connected to the motor base plate for this purpose.
  • the tube may advantageously have a round, elliptical or angular cross-section.
  • a round, elliptical or angular cross-section For example, it is possible to use a square tube. Other cross sections are also possible.
  • a further advantageous embodiment of the invention provides to form the tube from at least two composite individual tubes.
  • Particularly advantageous square tubes are used, which are flat with each other in surface connection with each other and are firmly connected together in this construction.
  • This design of the tube has the advantage that the structure is very simple and that the tube has a greater rigidity than a simple square tube.
  • the tube consists of solid material and has a plurality of longitudinally through holes through which the grain-liquid mixture is guided.
  • the tube on intermediate walls which are variably in the tube (round tube / square tube) can be used. It exists also the possibility that the tube has firmly inserted partitions, and that depending on the application, the appropriate pipe is arranged in the device.
  • the tube and / or the intermediate walls are at least partially provided with a coating. It is advantageous to provide a non-stick coating and / or an abrasion-resistant coating and / or an electrostatically dissipative coating and / or a chemically resistant coating which, for example, ensures corrosion protection. Particularly advantageously, the tube and / or the intermediate walls are at least partially coated with teflon (registered trademark of EI du Pont de Nemours and Co., Wilmington Del., USA).
  • the grain-liquid mixture does not adhere so easily to the pipe and the partitions.
  • the attachments should be completely avoided.
  • the flow behavior of the grain-liquid mixture is optimized through the tube. This is necessary so that the tube does not interfere with the grain-liquid mixture added and that by smaller adhesions of the grain-liquid mixture no mold or yeast formation occurs and the total germ count is kept low.
  • the device comprises a pre-mixer in which the liquid is added to the grains and the grains are mixed with the liquid gently without breakage or abrasion, that is without damaging the outer shell layers.
  • the pre-mixer has at least one mixer paddle, which is rounded off on a rear side. With the at least one mixer paddle, the grains and the liquid are mixed together. The rounding off of the at least one mixer paddle on the rear side avoids adhesions of the grain-liquid mixture to the mixer paddle, which in turn improves hygiene in the device.
  • the premixer ensures that the grains are uniformly mixed with the liquid, so that the vibration energy in the downstream pipe is transferred to the uniformly mixed grain-liquid mixture and thus an optimal penetration of the liquid is ensured in the grains.
  • the mixer paddles are advantageously arranged at a distance from the water supply, so that the supplied water seeps first between the grains.
  • the water is not carried outwardly through the mixer paddle in the pre-mixer, resulting in deposits of dust, debris and water in the prior art. These deposits increase the total germ count as well as the mold and yeast formation.
  • the mixer paddles are arranged at a distance from the water supply, the grains above the mixer paddles are also placed in a slight rotational movement, whereby a first distribution of the supplied water takes place. Only in the area of the mixer paddle is then a complete mixing of the grains with the water.
  • the back of the at least one mixer paddle is formed semicircular in cross section. As a result, adhesions of the grain-liquid mixture are largely avoided.
  • the premixer is made of stainless steel and / or steel. This embodiment has the advantage that greater hygiene is achieved in the premixer. It is also possible to form the premixer from carbon fibers, ceramic, aluminum and / or plastic or other materials.
  • At least one water feed element is arranged in the premixer.
  • several water supply elements are advantageously provided as a function of the diameter of the premixer.
  • the drive of the premixer is advantageously designed frequency-controlled for variable speed control in order to achieve optimal mixing depending on the type of grain.
  • the motor drives the tube at a frequency of at least 65 Hz, preferably at least 70 Hz.
  • the grain-liquid mixture does not bang hard on the walls, since the grains mixed with the liquid are relatively compactly disposed in the tube or in the tube chambers, that is, the energy transfer to the grain-liquid mixture does not occur by hard blows on this mixture, but by concerns of the grains and optionally the liquid droplets on the pipe wall or an intermediate wall.
  • the surface tension of the liquid is canceled by the high acceleration. As a result, the liquid film settles around the entire grain-fruit surface.
  • the shaking time of the grain crops mixed with the liquid is advantageously about 2 to 20 seconds in the tube.
  • the grain crops mixed with the liquid can pass through the shaking device continuously and / or discontinuously (batchwise).
  • the grains are compactly arranged in the at least one tube and pass through this compact.
  • the premixer is advantageous in cross-section cone-shaped with a taper down or cylindrical or conical with a taper upwards. In these premixers improved and optimal mixing of the grains with the liquid is ensured.
  • the added water penetrates for the first time into the grain furrow, which accounts for one sixth of the total grain surface area.
  • the method according to the invention for wetting grains can be mixed with a liquid in a device according to the invention with softened water and then shaken.
  • the softened water has been deprived of calcium and magnesium.
  • the method according to the invention makes use of the effect of osmosis.
  • the bowls of the grains are common among other things Contain calcium and magnesium. If the grains are mixed with water, which has been deprived of calcium and magnesium, the water penetrates faster due to the increased osmotic effect in the shell of the grains, so that here even faster water absorption can be achieved.
  • the liquid penetrates significantly faster into the outer layers of the grains at the beginning of the standing time. This process can be observed over a period of 15 minutes to three hours.
  • This effect is advantageous, for example, in durum milling, in the production of bioethanol or in processes for the production of flour, in which the outer shell layers are to be removed by peelers. In these applications, it is important that the water should penetrate quickly from the surface into the shell and not into the core.
  • the device according to the invention it is possible to heat the grains before the standing process.
  • the grains are stored at very low temperatures, for example minus 15 ° Celsius, before being processed further.
  • the grains heat up by the friction of the grains to each other, for example, 0 ° C, so that the grains at the beginning of the Abstehvorganges have a significantly higher temperature than in the prior art. Due to the higher temperature of the grains they absorb a higher content of water during the standing time. If the grains are fed to the grinding process after the standing time with a correspondingly higher temperature In addition, a significantly higher flour yield and lighter flours, as if the grains are ground in a cold or frozen state. In addition, condensation is significantly reduced or even avoided.
  • Liquid-soluble or liquid-mixable additives can be added to the liquid.
  • Liquid-soluble or liquid-mixable additives may be, for example, enzymes, emulsifiers and / or dyes, disinfectants, mordants, insecticides, pesticides and / or dyes.
  • sugar grains, molasses or liquids for reducing the total number of germs may also be added to the grains.
  • the additives are at least partially dissolved in the liquid. It is not necessary that they are completely solved.
  • the liquid which is added to the grain crops in the premixer with at least one of the above-mentioned liquid-soluble additives.
  • the grains are mixed with the liquid and the liquid-soluble additives and then shaken.
  • the flour yield of the grains, which are mixed with a liquid and shaken, is significantly increased.
  • the grains also have a higher germination capacity and the grain grows faster.
  • insecticides by means of the device according to the invention is advantageous because the insecticides can also significantly improved in the grain furrow penetrate and thus protect the grain better against insect attack.
  • Fig. 1 shows a device 1 for wetting grains.
  • the device 1 has a motor 2, which in turn has a Motorfußplatte 3, at the non-positively, the tube 5 with a plate 4, as in Fig. 2 represented, is arranged.
  • the motor 2 is designed as a vibration motor and puts the tube 5, which is arranged on the motor base plate 3 and the plate 4, in shaking movements in the direction of the double arrow A.
  • Grain fruits 11 are filled in the direction of arrow B in the device 1, in a pre-mixer 6.
  • mixer paddles 8a, 8b, 8c are mounted rotatably in the direction of arrow C by means of a motor-driven shaft.
  • feed tubes 9, 10 in the premixer 6 the grain 11, the liquid, for example, water is added.
  • the uppermost mixer paddle 8c is arranged at a distance from the water supply pipes 9, 10. This ensures that the water is distributed in the pre-mixer by means of a rotational movement which the grains 11 carry out in the region of the feed pipes 9, 10. If the uppermost mixer paddle is located too close to the feed pipes 9, 10, only the supplied water is forced outwards, resulting in a mixture of dust, debris and water which is forced outwards in the premixer 6.
  • a flexible sealing and connecting element 12 is provided, which may be designed as a rubber sleeve, which is arranged on the premixer 6 and on the tube 5.
  • the grain-liquid mixture is exposed in the tube 5 to the vibration of the engine 2. Subsequently, the shaken grain-liquid mixture enters a discharge device 13, from which the grain-liquid mixture leaves the device 1 in the direction of the arrows D.
  • the discharge device 13 is characterized by a particularly low height.
  • the discharge device 13 has an inlet 32, through which the grains arrive from the tube 5 in the discharge device 13.
  • the transition between the tube 5 and the discharge device 13 is in turn configured by a flexible sealing and connecting element 33.
  • the flexible sealing and connecting element 33 which is designed for example as a rubber sleeve, is arranged on the tube 5 and on the discharge device 13.
  • the crops 11 arrive in the discharge element on a bottom plate 36.
  • a driven by a motor 37 in the direction of the double arrow E slider 38 moves the grains to outlet ports 39, 40th
  • the tube 5 and the motor plate 3 have almost the same length. This ensures that the vibration energy of the engine 2 is completely or approximately completely transferred to the grain-liquid mixture, whereby an optimal wetting of the grains with the liquid. This ensures that ends of the tube 5 are not vibrated and thus the vibration energy of the motor 2 is converted into unwanted vibration energy.
  • the device has a relatively low total height due to this configuration.
  • the premixer 6 is kept very low in its height, characterized in that the tube 5 has a maximum length which corresponds to twice the length of the motor plate 3 and in that the discharge device 13 has a very low height, the overall height of the device 1 is very low, so that it can be installed and used even in tight space conditions.
  • a plurality of feed tubes with the liquid in the premixer 6.
  • Fig. 1 only the two feed tubes 9, 10 are shown. At least four to six feeders are optimal (depending on capacity size).
  • Fig. 2 only the engine 2 with the motor base plate 3 and another plate 4 is shown.
  • the tube 5 is round in cross-section.
  • Fig. 3 shows a cross-sectionally rectangular tube 5, which is arranged between plates 4, 30.
  • the plates 4, 30 are moved towards each other by means of screws 14, 15 and nuts 16, 17 and thus clamp the tube 5 a.
  • rubber plates 18, 19 are additionally provided between the tube 5 and the plates 4, 30.
  • the rubber plates 18, 19 are designed such that they prevent slippage of the tube 5 between the plates 3, 4, but absorb as possible no vibration energy.
  • the plate 30 is fixed by screws 31 to the motor base 3 of the motor 2.
  • Fig. 4 shows the device 1, which is arranged in a frame 20.
  • the frame 20 is fixed on a bottom plate 21.
  • the tube 5 is set by two motors 22, 23 in vibration.
  • the motors 22, 23 are synchronized for this purpose.
  • the discharge device 13 is, as in Fig. 1 described, executed.
  • the motors 22, 23 transmit the vibrational energy to the tube 5 via plates 25, 26.
  • Fig. 5 shows the mixer paddle 8a the Fig. 1 in cross section.
  • the mixer paddle 8a is semicircular in cross section on a rear side 27.
  • the semicircular design of the rear side 27 of the mixer paddle 8a ensures that the grain-liquid mixture does not adhere to the mixer paddle 8a. Through this training optimal mixing is achieved and also complies with the required hygiene.
  • Fig. 6 shows the tube 5, in which intermediate walls 28, 29 are arranged.
  • the arrangement of the partition walls 28, 29 in the tube 5, the vibration energy is optimally transmitted to the grains, depending on the type of grains.
  • the double arrow A the direction of movement of the tube 5 is shown.
  • the subdivision in the tube 5 may vary.
  • the tube 5 and the intermediate walls 28, 29 are advantageously coated with teflon (not shown (registered trademark of EI du Pont de Nemours and Co., Wilmington Del., USA)).
  • Fig. 8 In Fig. 8 is shown a round cross-section tube 41, which intermediate walls 42, 43, 44 and 45, 46, 47, 48 has.
  • Fig. 9 shows the tube 5, which is arranged by means of screws 49, 50 on the motor base plate 3 of the motor 2.
  • the tube 5 is welded to the motor base plate 3 of the motor 2.
  • Fig. 11 shows the tube 5, which is fastened via an intermediate plate 24 on the motor base plate 3 of the motor 2. Since the side facing away from the engine 2 of the tube 5, so the plate 24 opposite, no further plate is arranged outside of the tube 5 flat iron 34, 35 are fixed, which is a transfer of vibration to the motor 2 side facing away from the tube. 5 support and promote.
  • the plates 34, 35 are for example welded to the tube 5.
  • Fig. 12 shows the motor 2 with the Motorfußplatte 3, on which an adapter plate 51 can be arranged. On the adapter plate 51, the tube 5 is attached. The grains arrive in the direction of arrow B in the tube and are shaken there in the direction of the double arrow A.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Cereal-Derived Products (AREA)
  • Drying Of Solid Materials (AREA)
EP11791564.5A 2010-12-17 2011-12-06 Vorrichtung zum benetzen von körnerfrüchten mit einer flüssigkeit sowie verfahren zum benetzen von körnerfrüchten mit einer flüssigkeit Active EP2651562B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010061318A DE102010061318B3 (de) 2010-12-17 2010-12-17 Vorrichtung zum Benetzen von Körnerfrüchten mit einer Flüssigkeit sowie Verfahren zum Benetzen von Körnerfrüchten mit einer Flüssigkeit
PCT/EP2011/071938 WO2012080041A1 (de) 2010-12-17 2011-12-06 Vorrichtung zum benetzen von körnerfrüchten mit einer flüssigkeit sowie verfahren zum benetzen von körnerfrüchten mit einer flüssigkeit

Publications (2)

Publication Number Publication Date
EP2651562A1 EP2651562A1 (de) 2013-10-23
EP2651562B1 true EP2651562B1 (de) 2016-06-22

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EP11791564.5A Active EP2651562B1 (de) 2010-12-17 2011-12-06 Vorrichtung zum benetzen von körnerfrüchten mit einer flüssigkeit sowie verfahren zum benetzen von körnerfrüchten mit einer flüssigkeit

Country Status (6)

Country Link
US (1) US9346056B2 (pl)
EP (1) EP2651562B1 (pl)
DE (1) DE102010061318B3 (pl)
PL (1) PL2651562T3 (pl)
RU (1) RU2539207C1 (pl)
WO (1) WO2012080041A1 (pl)

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CN104492521A (zh) * 2014-11-18 2015-04-08 陈江浩 一种谷物振动着水机
CN108568261A (zh) * 2017-03-13 2018-09-25 许昌义 磁振式螺旋管混合器
CN107410476A (zh) * 2017-05-18 2017-12-01 郑州龙威电子科技有限公司 超高频智能谷物调质机
CN111036103B (zh) * 2019-12-27 2022-03-22 安徽海德化工科技有限公司 一种正丁烷与空气混合装置
CH718515A1 (de) * 2021-04-08 2022-10-14 Rad Sg Ag Benetzungsvorrichtung für Getreidekörner.
US20240181464A1 (en) * 2021-04-08 2024-06-06 Swisca Ag Wetting device for cereal grain
RU2766009C1 (ru) * 2021-06-09 2022-02-07 Общество с ограниченной ответственностью «Газпромнефть Научно-Технический Центр» (ООО «Газпромнефть НТЦ») Способ переработки семян гуара и установка для его осуществления

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Also Published As

Publication number Publication date
RU2013132391A (ru) 2015-01-27
RU2539207C1 (ru) 2015-01-20
DE102010061318B3 (de) 2012-04-05
US9346056B2 (en) 2016-05-24
EP2651562A1 (de) 2013-10-23
PL2651562T3 (pl) 2016-12-30
US20130259996A1 (en) 2013-10-03
WO2012080041A1 (de) 2012-06-21

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