EP2582613B1 - Élément de remplissage pour le remplissage sous pression de récipients avec un produit de remplissage liquide - Google Patents

Élément de remplissage pour le remplissage sous pression de récipients avec un produit de remplissage liquide Download PDF

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Publication number
EP2582613B1
EP2582613B1 EP11713705.9A EP11713705A EP2582613B1 EP 2582613 B1 EP2582613 B1 EP 2582613B1 EP 11713705 A EP11713705 A EP 11713705A EP 2582613 B1 EP2582613 B1 EP 2582613B1
Authority
EP
European Patent Office
Prior art keywords
filling
gas
channel
probe
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11713705.9A
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German (de)
English (en)
Other versions
EP2582613A1 (fr
Inventor
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to SI201130972A priority Critical patent/SI2582613T1/sl
Publication of EP2582613A1 publication Critical patent/EP2582613A1/fr
Application granted granted Critical
Publication of EP2582613B1 publication Critical patent/EP2582613B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • B67C3/2617—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
    • B67C3/2622—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation and the filling operation stopping when probes, e.g. electrical or optical probes, sense the wanted liquid level
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2685—Details of probes

Definitions

  • the invention relates to a filling element according to the preamble of claim 1.
  • a filling element is from the EP 0 554 690 A1 known.
  • Methods and filling elements or filling systems or filling machines for filling containers are known in different designs.
  • a filling system for example a single-chamber filling system
  • CO2 gas inert gas
  • the liquid medium flows with the liquid valve open and thereby displaced from the container inert gas is returned as a return gas in a pressurized gas space of a partially filled boiler or in a inert gas under filling pressure leading channel, via a filling in the Container extending into the return gas tube.
  • the timing or the angular position of the rotor, at which the closing of the liquid valve finally takes place, are chosen such that, even with the "slowest" of these filling elements, the desired filling height is reliably achieved in the case of a multiplicity of filling elements, even though the closing of the liquid valves of the filling elements actually done much earlier and thus the total duration of the respective filling process could be reduced or the performance of the filling system or the filling machine could be increased.
  • a pressure filling system is known ( DE 1607996 ), in which the respective filling element is designed with a filling level determining the bottle in the bottle during filling through the bottle mouth in the bottle or in the neck or trunk area extends.
  • the probe forms a probe contact at its lower end and is at the same time designed as a gas tube with a gas channel which is open above the probe contact via radial openings.
  • the object of the invention is to provide a method for pressure filling of bottles or similar containers, which u.a. With high reliability a reduction of the total duration of the respective filling process allows. To solve this problem, a filling element according to the patent claim 1 is formed.
  • a disclosed method is carried out as a pressure filling method, in which also the inert gas or CO2 gas, which is displaced during filling or during the filling phase by the inflowing medium from the respective container, is discharged via a projecting into the container return gas pipe, wherein At the end of the filling phase, the product in the return gas pipe rises while the liquid valve is still open.
  • the liquid valve is closed immediately or with a preselected time delay as soon as the filling material rising in the return gas tube has reached the probe or its response level of the probe.
  • This level is, for example, equal to the equilibrium level.
  • the level of response of the probe is lower than the equilibrium level, so that closing of the liquid valve already takes place or is initiated before the product rising in the return gas pipe reaches the equilibrium level.
  • 1 is a filling element of a filling system or a filling machine, which is provided with a plurality of similar filling elements on the circumference of a rotatable about a vertical machine axis rotor 2.
  • the filling element 1 is used for pressure filling of bottles 3 or other containers with a liquid product and is for this purpose at least during a Vorspannphase and a filling phase of the filling process with a container carrier 4, which is located below the filling element 1 and on the respective bottle 3 in the illustrated Embodiment stands up with their bottom of the bottle, pressed in the manner described in more detail below with its bottle mouth 3.1 against the filling element 1 in sealing position.
  • the filling element 1 comprises a in the illustrated embodiment, a Sportselementgephinuse 5, in which inter alia, a liquid channel 6 is formed, which is connected at its upper end via a line 7 with a ring vessel 8, which is common to all filling elements 1 of the filling system or the filling machine provided and level controlled during the filling operation with the liquid product, so that in the ring vessel 8, an upper gas space 8.1, which is occupied by the inert gas (CO2 gas) with the filling pressure well above the normal or ambient pressure, and a lower liquid space 8.2 are formed, to which the filling elements 1 are connected via the respective line 7.
  • the level of contents in the boiler 8 is at the level N1.
  • the filling elements 1 are provided with respect to the vertical axis of the machine on the radially outer side of the ring vessel 8, whereby, inter alia, an optimal positioning of the filling elements 1 as well as a simplified maintenance and cleaning are possible.
  • the liquid channel 6 forms on the underside of the housing 5 an annular discharge opening 9 for the contents. Furthermore, a dispensing opening 9 enclosing ring seal 10 is provided on the underside of the Golfelementgeophuses 5, which is part of a in the direction of the vertical Greelementachse FA by a small stroke liftable and lowerable centering tulip 11 for centering the respective bottle 3 and against which the respective bottle 3 at least pressed pressed against its bottle mouth 3.1 during a preload phase and a filling phase, with its axis of the bottle arranged coaxially with the Greelementachse FA.
  • a liquid valve 12 which can be opened and closed in a controlled manner and essentially formed by a valve body 13 which cooperates with an annular valve seat 14 concentrically enclosing the filling element axis FA and formed on the inner surface of the liquid channel 6.
  • the valve body 13 is provided in the illustrated embodiment to a return gas pipe 15 which also acts as a valve stem and controlled by an actuator 16 for opening and closing the liquid valve 12 together with the valve body 13 in the Greelementachse FA controlled by a predetermined stroke up and down is.
  • the liquid valve 12 is shown in its closed state.
  • the return gas pipe 15 which is also arranged coaxially with the Greelementachse FA, projects with its lower return gas pipe end 15.1 on the underside of the filling element 1 and thereby extends with this end with a length at least during the biasing phase and the filling phase in the respective, in sealing position the filling element 1 located bottle 3 inside.
  • the return gas pipe 15 forms a return gas channel 17 which is open at the lower return gas pipe end 15.1 and at the upper end into a gas space 18 formed in the filler element housing 5 (in particular FIG. 3 ) opens.
  • the level of the silveryakendes 15.1 and the local opening of the return gas channel 17 is denoted by N2 and is below the level N1.
  • a coaxially arranged with the Greelementachse FA probe 19 which responds to the liquid product and wetting, for example, in a. of the lower probe end 19.1 emits or induces an electrical signal causing the closing of the liquid valve 12, for example by changing the electrical properties of the probe 19 or at least one measuring section formed between electrodes of the probe 19.
  • the level of this measurement path (response level of the probe 19) is denoted by N3, which is below the level N1.
  • the return gas channel 17 is formed as an annular channel between the inner surface of the return gas tube 15 and the outer surface of the probe 19.
  • the lower probe end 19.1 is disposed within the return gas pipe 15 at a distance from the lower return gas pipe end 15.1, so that the Nsp3 not only above the level N2, but in the illustrated embodiment, above the liquid valve 12 and the valve seat 14 lies.
  • a control valve 20 having Direction gas path through which the gas chamber 18 is connected with open control valve 20 with a rotor 2 for all filling elements 1 of the filling system common annular channel 21, which in turn, via a line 22 with the gas space 8.1 of the boiler 8 is in communication and thus the inert gas with the biasing and filling pressure leads.
  • the gas path enclosing the control valve 20 comprises in detail two gas channels 20.1 and 20.2, of which the channel 20.1 connects the control valve 20 to the gas space 18 and the gas channel 20.2 connects the control valve 20 to the annular channel 21.
  • a throttle check valve 23 is provided, i. a throttle-check valve combination, which is designed so that when the control valve 20 is open, a non-throttled gas flow from the annular channel 21 via the gas channels 20.2 and 20.1 in the gas space 18 is possible, i. the throttle of the throttle check valve 23 is not effective, while at a gas flow in the opposite direction of flow, the throttle of the throttle check valve 23 is fully effective.
  • the filler element housing 5 two further, the common control valve 24 having controllable gas paths are provided with the open control valve 24, the liquid channel 6 in the region of the discharge opening 9 and in the flow direction of the liquid product after the liquid valve 12 with the gas space 18 as well as throttled with another, on the rotor 2 for all filling elements 1 of the filling system and the filling machine jointly provided annular channel 25 connects, which serves as a return gas ring channel during operation of the filling machine and return gas with normal or ambient pressure or with a slight over the normal and ambient pressure overpressure, for example in the range between 0 to 1.5 bar leads.
  • the controllable gas path formed by the control valve 24 comprises in detail three gas channels formed in the filler element housing 5, namely the gas channel 24.1 which connects the fluid channel 6 in the region of the discharge opening 9 with the control valve 24, the gas channel 24.2 which connects the control valve 24 with the gas space 8 connects and the gas channel 24.3, which connects the control valve 24 with the annular channel 25.
  • a throttle 26 and a check valve 27 are provided, which opens the latter for a gas flow from the gas channel 24.3 in the annular channel 25, blocks for a gas flow in the opposite direction and thus u.a. with open control valve 24, a return flow of return gas from the annular channel 25 in the gas channels 24.1 - 24.3 prevented.
  • the control valves 20 and 24 are shown in their closed, non-activated state.
  • the actuator 16 and the control valves 20 and 24 are pneumatically confirmed in the illustrated embodiment, via not shown electrical control valves of a likewise not shown electronic control device of the filling system or the filling machine, the (control device) and the signal of the probe 19 is supplied ,
  • a rinsing of the interior of the bottle 3 with CO2 gas takes place in order to completely remove the air present in the bottle.
  • CO 2 gas is introduced or blown from the annular channel 21 into the interior of the bottle 3 via the gas space 18 and the return gas channel 17, so that the air originally present in the bottle 3 exits from the bottle interior via the so-called Annular gap is displaced.
  • the bottle 3 is raised in sealing position against the filling element 1, so that via the ring seal 10 there is a tight connection between the discharge opening 9 and in the interior of the bottle 3.
  • the control valve 20 is opened when the liquid valve 12 is still closed, so that CO2 gas can flow under pressure through the open control valve 20, the gas chamber 18 and the gas channel 17 into the interior of the bottle 3 and the bottle interior to the biasing and filling pressure is biased.
  • the throttle of the throttle check valve 23 is not effective, so that in each case an unthrottled gas flow from the annular channel 21 into the bottle 3 is possible and thereby u.a. the cycle times for the rinsing phase and the prestressing phase are reduced, for an increase in the performance of the filling system or the filling machine (number of filled bottles 3 per unit of time).
  • the respective bottle 3 is still in sealing position on the filling element 1.
  • At least one quick filling of the bottle 3 takes place during the filling phase at also open control valve 20, whereby the CO2 gas, which is displaced from the filling material flowing into the bottle 3 via the discharge opening 9 from the bottle interior, can flow back into the annular channel 21 via the return gas channel 17, the gas chamber 18 and the open control valve 20.
  • the speed at which the liquid product flows into the bottle 3 is determined inter alia by the level N1.
  • the gas path for the CO2 gas displaced out of the bottle 3 into the annular channel 21 is throttled by the throttle of the throttle check valve 23 which is effective in this flow direction.
  • the lower return gas pipe end 15.1 dips into the contents, so that the volume in the head space of the bottle 3, i. in the area between the level of contents in the bottle 3 and the opened liquid valve 12 or the gas barrier formed there, CO2 gas can no longer flow into the return gas channel 17, but rather the liquid product rises in this return gas channel 17. If the probe 19 were not present, the level of contents in the return gas channel would reach the equilibrium level, which is below the level N1 but above the level N3 of the probe 19 due to the gas barrier of the opened liquid valve and the CO2 gas trapped in the head space of the bottle 3.
  • the filling process is terminated so that the filled bottle 3 is lowered with the container carrier 4 so far that the return gas pipe 15 is completely led out of the bottle 3.
  • the filled bottle 3 can then be removed from the container carrier 4 and fed, for example, a machine for closing.
  • CO2 gas is constantly removed from the annular channel 21 in particular for purging and this replaced via the line 22 from the gas space 8.1 of the ring boiler 8, so that despite the return of the CO2 gas in the annular channel 21st during the filling phase, no CO2 gas and in particular no CO2 gas contaminated with air passes from the annular channel 21 into the gas space 8.1 of the boiler 8. In the boiler 8 is thus always at the phase boundary to the medium always pure CO2 gas.
  • the level N3 ie by appropriate approximation of the level N3 to the level N2, the amount of rising in the return gas channel 17 filling material and thus the amount of recycled into the respective bottle 3 contents are kept small.
  • the head space of the respective bottle 3 is also connected via the control valve 24 to the gas space 18 or to the upper end of the return gas pipe 17 after closing the liquid valve 12, it is basically also possible to fill the respectively filled bottle 3 even with slight overpressure in the bottle of that Pull off the filling element 1, without there being a jerky emergence of present in the return gas pipe 17 contents and foaming in the bottle 3, namely, inter alia, to shorten the overall duration of the filling process and to increase the performance of the filling system or the filling machine.
  • Another significant advantage is that for the filling element 1, despite the large number of advantages without fundamental structural changes, for example, a construction already reinforced in filling systems or single-chamber filling systems for pressure-filling of containers can be used.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Claims (3)

  1. Elément de remplissage pour remplir sous pression des bouteilles ou des contenants (3) similaires d'un produit de remplissage, pourvu au moins d'un canal de liquide (6) réalisé dans un boîtier d'élément de remplissage (5), au moins d'une soupape de liquide (12) dans le canal de liquide (6), qui est relié, dans le sens d'écoulement du produit de remplissage avant la soupape de liquide (12), à un espace de liquide (8.2) d'une cuve (8) de produit de remplissage remplie en partie du produit de remplissage et se trouvant sous une pression de précontrainte ou une pression de remplissage et qui forme, dans le sens d'écoulement du produit de remplissage, à la suite de la soupape de liquide (12), au moins un orifice de distribution (9), au niveau de laquelle ledit contenant (3) est disposé en position étanche au moins au cours du remplissage par un orifice de contenant (3.1), ainsi que d'un tube de gaz de retour (15) dépassant à l'intérieur du contenant (3) au cours du remplissage, par l'intermédiaire duquel le gaz inerte refoulé hors du contenant (3) précontraint par un gaz inerte, par exemple du gaz de CO2, est reconduit lors du remplissage au niveau d'un canal collecteur (21) conduisant ledit gaz sous une pression de précontrainte ou de remplissage ou dans un espace de gaz (8.1) de la cuve (8) et dans lequel, après avoir plongé une extrémité de tube de gaz de retour (15.1) inférieure du tuyau de gaz de retour (15) dans le produit de remplissage dont le niveau monte dans le contenant (3), le produit de remplissage monte jusqu'à un niveau (N3), auquel la poursuite du remplissage du contenant (3) du produit de remplissage est arrêtée, dans lequel est disposée ou réalisée, dans un canal de gaz de retour (17) formé par le tuyau de gaz de retour, une sonde (19), qui produit un signal de sonde entraînant la fermeture de la soupape de liquide (12) dès lors que le produit de remplissant montant dans le canal de gaz de retour (17) atteint un niveau de réponse (N3) de la sonde, caractérisé en ce qu'est prévu, dans une voie de gaz (20, 20.1, 20.2) commandée réalisée dans l'élément de remplissage, par l'intermédiaire duquel au moins une précontrainte du contenant (3) respectif se trouvant en position étanche avec l'élément de remplissage (1) ainsi qu'un retour du gaz inerte refoulé lors du remplissage hors du contenant (3) sont effectués, une unité de soupape anti-retour avec étranglement (23), qui provoque, sur ladite voie de gaz, un flux de gaz inerte non étranglé en vue de la précontrainte et d'un flux de gaz inerte étranglé lors du remplissage.
  2. Elément de remplissage selon la revendication 1, caractérisé en ce que la sonde (19) est une sonde en forme de barre, insérée dans le tuyau de gaz de retour (15) ou dans le canal de gaz de retour (17) formé par ce dernier, pourvue au moins d'un contact de sonde ou au moins d'un tronçon de mesure électrique répondant au produit de remplissage liquide de préférence dans la zone d'une extrémité de sonde (19.1) inférieure.
  3. Elément de remplissage selon la revendication 1 ou 2, caractérisé en ce qu'une barrière à gaz, par exemple une barrière à gaz de type siphon, est prévue ou réalisée dans le canal de fluide (6) de préférence dans la zone de la soupape de liquide (12) au moins lorsque la soupape de liquide (12) est ouverte.
EP11713705.9A 2010-06-21 2011-04-08 Élément de remplissage pour le remplissage sous pression de récipients avec un produit de remplissage liquide Not-in-force EP2582613B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201130972A SI2582613T1 (sl) 2010-06-21 2011-04-08 Polnilni element za polnjenje vsebnikov s tekočim polnilnim materialom pod tlakom

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE201010024522 DE102010024522A1 (de) 2010-06-21 2010-06-21 Verfahren sowie Füllelement zum Druckfüllen von Behältern mit einem flüssigen Füllgut
PCT/EP2011/001755 WO2011160740A1 (fr) 2010-06-21 2011-04-08 Procédé ainsi qu'élément de remplissage pour le remplissage sous pression de récipients avec un produit de remplissage liquide

Publications (2)

Publication Number Publication Date
EP2582613A1 EP2582613A1 (fr) 2013-04-24
EP2582613B1 true EP2582613B1 (fr) 2016-09-14

Family

ID=44202317

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11713705.9A Not-in-force EP2582613B1 (fr) 2010-06-21 2011-04-08 Élément de remplissage pour le remplissage sous pression de récipients avec un produit de remplissage liquide

Country Status (6)

Country Link
US (1) US9108836B2 (fr)
EP (1) EP2582613B1 (fr)
BR (1) BR112012026792A2 (fr)
DE (1) DE102010024522A1 (fr)
SI (1) SI2582613T1 (fr)
WO (1) WO2011160740A1 (fr)

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DE102019120936A1 (de) * 2019-08-02 2021-02-04 Khs Gmbh Füllelement zum Füllen von Flaschen oder dergleichen Behälter mit einem flüssigen Füllgut sowie Füllmaschine mit derartigen Füllelementen
DE102019123460A1 (de) * 2019-09-02 2021-03-04 Khs Gmbh Verfahren zum Befüllen und Verschließen von Behältern
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DE10359779B4 (de) * 2003-12-19 2006-03-16 Khs Maschinen- Und Anlagenbau Ag Füllelement einer Füllmaschine
MXPA05002849A (es) 2004-03-12 2005-10-18 Adcor Ind Inc Aparato de valvula de llenado.
DE102004017205A1 (de) * 2004-04-10 2005-10-27 Khs Maschinen- Und Anlagenbau Ag Füllmaschine umlaufender Bauart
PT1860057E (pt) * 2006-05-24 2009-08-11 Sidel Holdings & Technology Sa Unidade de válvula para máquinas de enchimento com sonda de leitura de nível numa conduta electricamente isolante
PL2029469T3 (pl) * 2006-05-29 2014-04-30 Khs Gmbh Element napełniający oraz napełniarka z tego rodzaju elementami napełniającymi
DE102007009435A1 (de) * 2007-02-23 2008-08-28 Khs Ag Verfahren zum Füllen von Flaschen oder dergleichen Behälter mit einem flüssigen Füllgut unter Gegendruck sowie Füllmaschine zum Durchführen dieses Verfahrens
DE102007014701A1 (de) * 2007-03-23 2008-09-25 Khs Ag Füllsystem zur drucklosen Heißabfüllung
DE102007014702B4 (de) * 2007-03-23 2017-03-30 Khs Gmbh Füllsystem für Heißabfüllung
DE102009051160A1 (de) * 2009-10-29 2011-05-05 Khs Gmbh Füllelement sowie Füllmaschine zum Füllen von Behältern
DE102010022985A1 (de) * 2010-06-08 2011-12-08 Khs Gmbh Füllelement sowie Füllmaschine zum Füllen von Flaschen oder dergleichen Behältern

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SI2582613T1 (sl) 2016-11-30
EP2582613A1 (fr) 2013-04-24
WO2011160740A1 (fr) 2011-12-29
BR112012026792A2 (pt) 2016-07-12
US9108836B2 (en) 2015-08-18
DE102010024522A1 (de) 2011-12-22
US20130061980A1 (en) 2013-03-14

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