EP2475609B9 - Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter - Google Patents

Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter Download PDF

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Publication number
EP2475609B9
EP2475609B9 EP10757032.7A EP10757032A EP2475609B9 EP 2475609 B9 EP2475609 B9 EP 2475609B9 EP 10757032 A EP10757032 A EP 10757032A EP 2475609 B9 EP2475609 B9 EP 2475609B9
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EP
European Patent Office
Prior art keywords
sterile
housing
receptacle
sterile space
space
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10757032.7A
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German (de)
English (en)
French (fr)
Other versions
EP2475609A2 (de
EP2475609B1 (de
Inventor
Thomas Niehr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to PL10757032T priority Critical patent/PL2475609T3/pl
Publication of EP2475609A2 publication Critical patent/EP2475609A2/de
Application granted granted Critical
Publication of EP2475609B1 publication Critical patent/EP2475609B1/de
Publication of EP2475609B9 publication Critical patent/EP2475609B9/de
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Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/228—Aseptic features

Definitions

  • the invention relates to a system according to the preamble of claim 1
  • Equipment for the sterile filling of products, in particular beverages in bottles or in the same containers are known, wherein the containers in these systems, at least during filling and the subsequent closing. but are also received on intermediate transport paths at least with their respective container opening having area in a sterile room, which is acted upon during operation of the system with a sterile vapor and / or gaseous medium, for example with sterile air.
  • the publication EP 1 561 722 A1 discloses a plant for the aseptic filling of a liquid filling material.
  • the containers to be filled are fed via a container task of the system, sterilized on a rinser and fed to the filler after sterilization.
  • a capper is then provided on the filler to close the containers. in the closed state, the containers are then removed via the outlet.
  • the rinser, the filler and the capper are housed in a housing. Subsequent to the enclosure sections, a further housing is provided, via which the bottle feed or bottle removal takes place.
  • the publication EP 0 893 397 A1 discloses a method and apparatus for high purity bottling of beverages.
  • the system has a Tauchbadsterilisator whose outlet opens into a room bounded by walls or a ceiling. Inside the room there is a rotary pen and a capper. The area of the inlet starter, the capper and the peripheral area of the rotary filler in the area of the filling valves are enclosed by a wall.
  • the publication DE 10 2008 007 428 A1 discloses a plant according to the preamble of claim 1.
  • the plant which is essentially formed of a sterilizer, a filling machine and a closing machine, has an enclosure which is spatially formed and accommodates all the aforementioned elements in itself. Furthermore, a channel is provided in which the bottles are moved from the outlet of the sterilizer until it is closed.
  • the object of the invention is to show a system with which improved quality and reliability in sterile filling and sealing of containers are guaranteed.
  • a system according to claim 1 is formed.
  • the enclosure forming the actual sterile room is enclosed, at least in one subarea, by a further enclosure, which forms the container task and the container dispenser and into which the sterile room opens with a container inlet and a container outlet.
  • a further enclosure which forms the container task and the container dispenser and into which the sterile room opens with a container inlet and a container outlet.
  • the plant generally designated 1 in the figures is used to fill containers in the form of bottles 2 with a liquid product and to close the filled bottles 2, in each case under sterile conditions.
  • the bottles 2 to be filled are fed into the system 1 or a container task 1.1 of the system via an external conveyor 3.
  • the filled and sealed bottles 2 are fed to a container delivery 1.2 of the system 1 via an external conveyor 4 for further use, for example a labeling machine following the installation 1.
  • the bottles 2 are in the illustrated embodiment, those made of plastic, such as PET, in the manner known to those skilled u.a. are formed at their bottleneck below the respective bottle mouth 2.1 with a protruding mouth flange 2.2
  • the plant 1 comprises, inter alia, three units in the form of a sterilizer 5, an activator 6 and a filler 7, which are sequentially provided in this order in a container transport direction A through the system 1 , Furthermore, the system comprises several plant-internal container transport elements, including a bottle or container inlet of the sterilizer 5 forming transport star 8, a bottle or container transfer between the sterilizer 5 and the activator 6 forming the transport star 9, a bottle or container transfer between the activator 6 and the filler 7 forming transport star 10 and a plurality of the container outlet forming transport stars 12 and 13 with subsequent feed dog 14th
  • the sterilizer 5, the activator 6 and the filler 7 are in the illustrated embodiment, each machine or units of rotating design. Accordingly, the sterilizer 5 includes i.a. a circumferentially driven about a vertical axis MA5 rotor 5.1, at the periphery of a plurality of treatment, stations are formed at which the sterilization of the container task 1.1 and the transport star 8 supplied and oriented with its bottle axis in the vertical direction bottles 2.
  • the filler 7 includes i.a. a rotatably drivable around a vertical axis MA7 rotor 7.1, at the periphery of a plurality of filling positions are formed, for example, where volume or quantity controlled filling the bottles 2 with the liquid contents and which the bottles 2 individually and continue with their bottle axis in oriented in the vertical direction over the transport star 10 are supplied.
  • the capper 11 includes i.a. a circumferentially driven about a vertical axis of the machine rotor, at the periphery of a plurality of Verschdorfpositionen are formed, where the filled bottles 2 individually and also with their bottle axis oriented in the vertical direction for closing supplied and removed the sealed bottles 2 after each other with the transport star 12 become.
  • the rotors 5.1, 6.1 and 7.1 are each formed substantially circular, so that the sterilizer 5, the activator 6 and 7 filler results in a mid-free construction, which makes it possible within the respective rotor 5.1, 6.1 or 7.1 enclosed space to provide further, not rotating with the rotor functional elements.
  • FIG. 1 can be seen, the sterilizer 5, the activator 6 and the filler 7 are arranged such that the machine axes MA5, MA6 and MA7 in plan view of the Appendix 1 define the vertices of a triangle (triangle configuration). Following this, the capper 11 is shown. In variants not shown, in more than three treatment machines, a partial circle or Operavieleck configuration should be selected. Within this triangle, but at least withinhallb of an angular range of two vertical planes E1 and E2 all transport stars 8 - 13 are arranged. The plane E1 is defined by the two machine axes MA5 and MA6 and the plane E2 by the two machine axes M6 and MA7.
  • the planes E1 and E2 include an angle significantly less than 180%, preferably less than 120 °.
  • the system 1 is formed with an inner housing 15, which forms an outwardly closed interior or sterile room 16.
  • this sterile room 16 include the sterilizer 5, activator 6 and filler 7, but at least accommodated with the bottles 2 directly interacting functional elements of these units and allstationnTransport- and guide elements, which are provided in the container transport direction A between the container inlet of the sterilizer 5 formed by the transport star 8 and the 12 formed by the transport star 12 container outlet of the filler 7 or capper 11, ie in particular the transport stars are 9 - 10 arranged in the sterile room 16, at least but the directly interacting with the bottles 2 functional elements of these transport stars.
  • the FIG. 2 shows the formation of the housing 15 in the area of the filler 7 or in the region of the filling positions there.
  • the housing 15 consists there among other things of a 7.1 formed by the rotor wall element 17, which with a machine axis MA7 concentrically enclosing circular cylindrical wall portion 17.1 the sterile room 16 relative to this machine axis radially inwardly and with an upper, the machine axis concentrically enclosing annular wall portion 17.2 the sterile room 16 closes at its top, as well as from a non-rotating with the rotor 7.1 wall element 18, which closes with a machine axis MA7 enclosing wall section 18.1 the sterile room 16 relative to this machine axis radially outboard and a wall section 18.2 the sterile room 16 at the bottom.
  • the wall section 18.1 is designed to be transparent, at least in some areas, ie it consists of panes or windows 19 made of glass or of a crystal-clear plastic. Through the window 19, the operation of the filler 7 can be monitored optically. At the transitions between the wall elements 17 and 18, a labyrinth seal 20 is provided in each case.
  • the respective filling position of the filler 7 is formed, inter alia, of a filling element 21 and a container carrier 22, on which the respective bottle 2 is held hanging at its mouth flange 2.2, below a filling or dispensing tube 21.1 extending into the sterile room 16 Filling element 21, which is with the exception of this filling or dispensing tube above the wall portion 17.2 and thus outside of the sterile room 16.
  • the inner housing 15 is also formed in the region of the sterilizer 5, activator 6 and the capper 11, ie, there is the sterile room 16 each formed by the rotor 5.1 and 6.1 and the wall element 17 corresponding wall element and limited by the non-rotating with the rotor 5.1 and 6.1 and the wall element 18 corresponding wall element.
  • the treatment positions of the sterilizer 5 or activator 6 have, for example, a treatment head, via which the media used for the sterilization are introduced into the bottles 2, which are also suspended there at their mouth flange 2.2.
  • the closing positions of the closer 11 have corresponding closing elements for closing the bottles 2.
  • the outer wall elements which do not revolve around the rotor 5.1 or 6.1, are also designed as transparent panes 19 in the region of the sterilizer 5 and the activator 6, at least in some areas.
  • the system-internal transport elements (in particular transport stars 8-13) are also formed, at least for the most part, for a suspended receiving of the surfaces 2.
  • the sterile room 16 is formed with an inner vertical dividing wall 23, which, in the illustrated embodiment, extends radially from the wall element 17 to the machine axis MA6 up to an outer wall section 24 of the enclosure 15.
  • the partition wall 23, which of course is not connected to the wall element 17 but only reaches the vicinity of this conversion element, extends through the space between the two transport stars 9 and 10.
  • the installation 1 has an outer enclosure 25 which encloses the inner enclosure 15 at a distance (room-in-space concept) and forms an interior space 26 in which the inner enclosure 15 is at the top the housing 15 arranged functional elements (eg filling elements 21), the transport stars 8, 12 and 13 and the feed dog 14 are added.
  • the outer housing 25 further forms the container task 1.1 and the container delivery 1.2 and preferably forms there each a lock-like chamber.
  • the outer transporters 3 and 4 extend into the inner space 26, the transporter 3 preferably being designed as a container guide, on which the bottles 2 are kept hanging with their mouth flange 2.2 and moved on by conveying or blowing air.
  • This design has the advantage, inter alia, that moving, mechanical transport elements with which additional germs could be carried off through the container inlet 1.1 into the interior 26 are avoided.
  • an assembly 28 is provided for the production of sterile air, the outlet opens in the region of the partition wall 23 in the sterile room 16 and with the sterile room 16 is acted upon with sterile air, with a pressure P1 of the above Ambient pressure or normal pressure PN is.
  • partition wall 23 results in a two-part flow of the generated by the unit 28 sterile air through the sterile room 16, on the one hand, a flow starting approximately from the partition wall 23 and the transport star 10 along the activator 6 and the sterilizer 5 enclosing part of the sterile room 16 (arrow B), this air flow then at least partially exits the container task 1.1.
  • a second flow of the sterile air proceeds from the dividing wall 23 or the transport star 10 along the part of the sterile room 16 enclosing the capper 11 and emerges at least partially at the container outlet 1.2 into the atmosphere.
  • the interior 26 is also supplied with sterile air from the unit 28, with a pressure P2, which is indeed smaller than the pressure P1 in the sterile room 16, but greater than the ambient pressure PN.
  • FIG. 2 shows the outer housing 25 with an upper wall portion 25.1 from the plant 1 on its entire top from, in particular in the area of the filler 7, but also in the area of the sterilizer 5 and activator 6 and the capper 11, so that the filling elements 21 and the corresponding functional elements of the treatment positions or closing positions of the sterilizer 5, activator 6 and capper 11 are located within the interior space 26 of the housing 25.
  • FIG. 3 shows in a representation similar FIG. 2 a modified embodiment in which the outer housing 25a is formed so that it reaches with its the inner space 26 bounding at the top wall portion 25a.1 only to the formed by the rotor wall member 17, the provided at the top of the inner housing 15 functional elements the filler 7, but also the sterilizer 5, activator 6 and the capper 11 are located outside the interior 26 of the outer housing 25 a.
  • Blower refers to which excess air is discharged from the interior 26 into the environment. Due to the arrangement of the blower 29 on the housing 25 or 25a between the container task 1.1 and the container delivery 1.2, in the illustrated embodiment in the middle or approximately in the middle of the housing 25 or 25a is an optimal or even distribution of sterile air from the sterile room 16 in the interior 26 reaches.
  • the sterile room 16 is so far separated by the housing 15 from the interior 26 that the sterile room 16 only in the area of the transport stars 8 and 12 or in the area there container inlet or -auslässe and possibly by leakage in the region of the seals 20 with the interior 26 and the interior 26 substantially only via the container task 1.1 and the container delivery 1.2 forming openings or container inlet or -auslässe with the outside space 30, ie the environment in connection.
  • blower 29 ensures that also in the interior 26 a directed gas flow is formed and thus the very high-quality seals and Bearings, drives etc. remain protected from the outside atmosphere. In particular, protection also remains in maintenance and cleaning work when the sterile room 16 has to be opened.
  • gas is sucked from the interior 26 at the level of the transport stars (analogous to version Fig. 1 ) and subsequently introduced into the interior 26 on the opposite side of the transport stars (analogous to version Fig. 1 ) and subsequently introduced into the interior 26 on the opposite side of the transport stars (analogous to version Fig. 1 ) and subsequently introduced into the interior 26 on the opposite side of the transport stars (analogous to version Fig. 1 ) and subsequently introduced into the interior 26 on the opposite side of the
  • the use of the inner housing 15 and the outer housing 25 or 25a, or of the space-in-space concept realized with these housings, results in a particularly high quality of the sterile or aseptic filling of products.
  • the burden of seals, bearings and other functional elements of the entire enclosed by the housing 25 or 25a part of the system 1, especially within the sterile room 16 by dirt, temperature change and / or passage in a production hall, etc. is substantially reduced. As a result, such components are subject to little wear or can be produced with lower quality, in particular also with regard to the materials used.
  • the sterile room 16 is so far separated by the housing 15 from the interior 26 that the sterile room 16 only in the area the transport stars 8 and 12 or in the area there container entrances or outlets and possibly by leakage in the region of the seals 20 with the interior 26 and the interior 26 substantially only on the container task 1.1 and the container delivery 1.2 forming openings or container insertion. or outlets related to the environment.
  • sensors, sensors or similar means for detecting a fluid flow are arranged on the Ele fiscaleraufgabe 1.1 and / or on the container dispensing 1.2, said means detect a leaking from the container task 1.1 and / or container delivery gas flow should. In this case, these means generate a signal which gives information about whether a fluid flows out of the container treatment machine or not.
  • a suitable, preferably electronic or computer-technical evaluation device can thus be ensured that a constant, emerging from the machine fluid flow is present, whereby the penetration of outside air, germs or other harmful influences or foreign substances in the container treatment machine is reliably avoided.

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  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
EP10757032.7A 2009-09-11 2010-09-10 Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter Active EP2475609B9 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10757032T PL2475609T3 (pl) 2009-09-11 2010-09-10 Instalacja do sterylnego rozlewania produktów, zwłaszcza napojów, do butelek lub tego rodzaju pojemników

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009040924A DE102009040924A1 (de) 2009-09-11 2009-09-11 Anlage zum sterilen Abfüllen von Produkten, insbesondere von Getränken in Flaschen oder dergleichen Behälter
PCT/EP2010/005564 WO2011029609A2 (de) 2009-09-11 2010-09-10 Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter

Publications (3)

Publication Number Publication Date
EP2475609A2 EP2475609A2 (de) 2012-07-18
EP2475609B1 EP2475609B1 (de) 2018-08-22
EP2475609B9 true EP2475609B9 (de) 2019-09-18

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EP10757032.7A Active EP2475609B9 (de) 2009-09-11 2010-09-10 Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter

Country Status (5)

Country Link
US (1) US20120151873A1 (pl)
EP (1) EP2475609B9 (pl)
DE (1) DE102009040924A1 (pl)
PL (1) PL2475609T3 (pl)
WO (1) WO2011029609A2 (pl)

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WO2024052521A1 (de) 2022-09-09 2024-03-14 Hygentile Ag Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen
EP4335762A1 (de) 2022-09-09 2024-03-13 Hygentile AG Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen

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DE102008010077A1 (de) * 2008-02-19 2009-08-27 Khs Ag Anlage zum Behandeln von Flaschen oder dergleichen Behältern
DE102008026632A1 (de) * 2008-06-04 2009-12-10 Khs Ag Verschließmaschine
DE102008034389A1 (de) * 2008-07-23 2010-01-28 Khs Ag Durchführung sowie Behälterbehandlungsmaschine mit derartigen Durchführungen
DE102008052002B4 (de) * 2008-10-16 2018-11-08 Krones Aktiengesellschaft Vorrichtung zum Transportieren von Behältnissen

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EP2475609A2 (de) 2012-07-18
WO2011029609A3 (de) 2011-05-26
PL2475609T3 (pl) 2019-05-31
DE102009040924A1 (de) 2011-03-24
EP2475609B1 (de) 2018-08-22
US20120151873A1 (en) 2012-06-21

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