EP2475609A2 - Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter - Google Patents
Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälterInfo
- Publication number
- EP2475609A2 EP2475609A2 EP10757032A EP10757032A EP2475609A2 EP 2475609 A2 EP2475609 A2 EP 2475609A2 EP 10757032 A EP10757032 A EP 10757032A EP 10757032 A EP10757032 A EP 10757032A EP 2475609 A2 EP2475609 A2 EP 2475609A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- sterile
- housing
- sterile room
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012859 sterile filling Methods 0.000 title claims description 9
- 235000013361 beverage Nutrition 0.000 title 1
- 239000000945 filler Substances 0.000 claims abstract description 25
- 238000011049 filling Methods 0.000 claims abstract description 25
- 239000012190 activator Substances 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000012371 Aseptic Filling Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000012780 transparent material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 5
- 238000005192 partition Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 239000012263 liquid product Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- 244000052616 bacterial pathogen Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
Definitions
- Plant for the sterile filling of products, in particular of drinks in bottles or similar containers Plant for the sterile filling of products, in particular of drinks in bottles or similar containers
- the invention relates to a system according to the preamble of claim 1 or 3.
- the object of the invention is to show a system with which improved quality and reliability in sterile filling and sealing of containers are guaranteed.
- a system according to claim 1 or 3 is formed.
- the enclosure forming the actual sterile room is enclosed, at least in one partial area, by a further enclosure which forms the container task and the container dispenser and into which the sterile room opens with a container inlet and a container outlet. If the sterile room is bounded by wall elements between which a relative movement takes place during the operation of the system, then the transitions between such wall elements or seals provided there are preferably accommodated in the interior of the further enclosure.
- Fig. 1 in a simplified representation and in plan view an attachment to sterile filling of containers in the form of bottles with a liquid product and for subsequent closure of the container;
- FIG. 2 is a simplified schematic partial representation of a vertical section through the filling machine or the filling unit having part of the system of Figure 1;
- Fig. 3 is a view similar to Figure 2, in a further embodiment of the invention.
- the plant generally designated 1 in the figures is used to fill containers in the form of bottles 2 with a liquid product and to close the filled bottles 2, in each case under sterile conditions.
- the bottles 2 to be filled are fed into the system 1 or a container task 1.1 of the system via an external conveyor 3.
- the filled and sealed bottles 2 are fed to a container delivery 1.2 of the system 1 via an external conveyor 4 for further use, for example a labeling machine following the installation 1.
- the bottles 2 are in the illustrated embodiment, those made of plastic, such as PET, in the manner known to those skilled u.a. are formed at their bottleneck below the respective bottle mouth 2.1 with a protruding mouth flange 2.2.
- the plant 1 comprises, inter alia, three aggregates in the form of a sterilizer 5, an activator 6 and a filler 7, which are arranged in this order in a container.
- Transport direction A are provided by the system 1 consecutively.
- the system comprises several plant-internal container transport elements, including a bottle or container inlet of the sterilizer 5 forming transport star 8, a bottle or container transfer between the sterilizer 5 and the filler 6 forming the transport star 8, a bottle or container transfer between the filler 6 and the filler closer 7 forming transport star 10 and a plurality of the container outlet of the capper forming transport stars 11, 12 and 13 with subsequent feed dog 14.
- the sterilizer 5, the filler 6 and the filler 7 are in the illustrated embodiment, each machine or units of rotating design , Accordingly, the sterilizer 5 includes, inter alia, a rotatable about a vertical machine axis MA5 rotor 5.1, at the periphery of a plurality of treatment stations are formed, on which the sterilization of the container task 1.1 and the transport star 8 and supplied with its bottle axis in the vertical direction oriented bottles 2 takes place.
- the filler 6 includes i.a. a rotatable around a vertical machine axis MA6 rotor 6.1, at the periphery of a plurality of filling positions are formed, for example, where volume or quantity controlled filling the bottles 2 with the liquid product and which the bottles 2 individually and continue with their bottle axis in oriented vertically fed over the transport star 9.
- the filler 7 includes i.a. a rotatable about a vertical axis MA7 rotor 7.1, at the periphery of a plurality of Verschdorfpositionen are formed, which the filled bottles 2 individually and also with their bottle axis oriented in the vertical direction over the transport star 10 supplied for closing and the sealed bottles 2 after be taken each other with the transport star 11.
- the rotors 5.1, 6.1 and 7.1 are each substantially annular in shape, so that the sterilizer 5, the Filler 6 and filler 7 results in a centerless construction, which makes it possible to provide within the space enclosed by the respective rotor 5.1, 6.1 and 7.1, further, not rotating with the rotor functional elements.
- the transport stars 8 - 13 are also driven in rotation around vertical axes.
- the rotors 5.1, 6.1 and 7.1 and all transport stars 8 - 13 synchronously during operation of the system 1 and are driven so that the supplied via the outer conveyor 3 bottles 2 after the transfer to the sterilizer 5 on the angular range the rotational movement of the rotor 5.1 sterilized between the transport star 8 and the transport star 9, then filled after the transfer to the rotor 6.1 on the angular range of rotation of this rotor between the transport star 9 and the transport star 10, then after the transfer to the rotor 7.1 on the Angle range of the rotational movement of this rotor between the star wheel 10 and the transport star 1 1 are closed and then get over the transport stars 11 - 13 and the subsequent in-plant feed dog 14 to the container delivery 1.2 or to the outer feed dog 4.
- the sterilizer 5, the activator 6 and the filler 7 are arranged such that the machine axes MA5, MA6 and MA7 define the vertices of a triangle in plan view of the installation 1 (triangle configuration). Following this, the capper 1 1 is shown. In variants not shown, in more than three treatment machines, a partial circle or Operavieleck configuration should be selected. Within this triangle, but at least within an angular range of two vertical planes E1 and E2, all transport stars 8-13 are arranged.
- the plane E1 is defined by the two machine axes MA5 and MA6 and the plane E2 by the two machine axes M6 and MA7.
- the planes E1 and E2 include an angle significantly less than 180 °, preferably less than 120 °.
- This arrangement of the transport stars 8 - 10 with respect to the sterilizer 5, the activator 6 and the filler 7 results, inter alia, in an optimal clarity and accessibility of the system 1 and in particular of the sterilizer 5, the activator 6 and filler 7, in fact among other things, for optical monitoring of the operation of system 1 as well as for maintenance and repair purposes.
- the system 1 is formed with an inner housing 15, which forms an outwardly closed interior or sterile room 16.
- sterile room 16 u.a. the sterilizer 5, Aktivator6 and filler 7, but at least accommodated with the bottles 2 directly interacting functional elements of these units as well as all bottle transport and guide elements in the container transport direction A between the container starter 8 formed by the transport sterilizer 5 and the transport star 12 formed container outlet of the filler 7 and Verschelleers 11 are provided, ie
- the transport stars 9 - 10 are arranged in the sterile room 16, but at least the functional elements of these transport stars interacting directly with the bottles 2.
- FIG. 2 shows the construction of the housing 15 in the region of the activator 6 activator 6 or in the region of the filling positions there.
- the enclosure 15 consists there inter alia of a wall element formed by the rotor 6.1, which with a machine axis MA6 concentrically enclosing Vietnamesezylinder- shaped wall portion 17.1 the sterile room 16 relative to this machine axis radially inwardly and with an upper, the machine axis concentrically enclosing annular wall portion 17.2 closes the sterile room 16 at its upper side, as well as from a non-rotating with the rotor 6.1 wall element 18, which with a machine axis MA6 enclosing wall section 18.1 the sterile room 16 relative to this machine axis radially outboard and a wall section 18.2 the sterile room 16 at the Bottom completes.
- the wall section 18.1 is designed to be transparent, at least in some areas, ie it consists of panes or windows 19 made of glass or of a crystal-clear plastic. Through the window 19, the operation of the activator 6Aktivators 6 can be optically monitored. At the transitions between the wall elements 17 and 18, a labyrinth seal 20 is provided in each case. As FIG. 2 also shows, the respective filling position of the activator 6 is formed, inter alia, by a filling element 21 and a container carrier 22, on which the respective bottle 2 is suspended from its mouth flange 2.2, specifically below a filling area extending into the sterile space 16.
- the inner housing 15 is also formed in the area of the sterilizer 5, filler 7 and the capper 1 1, ie also there is the sterile room 16 respectively by the wall element 17 and corresponding to the wall element 17 formed by the rotor 5.1 or 7.1 limited by the non-rotating with the rotor 5.1 and 7.1 and the wall element 18 corresponding wall element.
- the treatment positions of the sterilizer 5 or activator 6 have, for example, a treatment head, via which the media used for the sterilization are introduced into the bottles 2, which are also suspended there at their mouth flange 2.2.
- the closing positions of the closer 11 have corresponding closing elements for closing the bottles 2.
- the outer wall elements which do not revolve around the rotor 5.1 or 7.1 are also designed as transparent disks 19 at least in some areas in the region of the sterilizer 5 and the filler 7.
- the system-internal transport elements (in particular transport stars 8-13) are also formed, at least for the most part, for a suspended receiving of the surfaces 2.
- the sterile room 16 is formed with an inner vertical partition wall 23, which extends in the illustrated embodiment, starting from the wall element 17 radially to the machine axis MA6 to an outer wall section 24 of the housing 15.
- the dividing wall 23, which of course is not connected to the wall element 17 but only reaches the vicinity of this conversion element, extends through the space between the two transport stars 9 and 10.
- the installation 1 has an outer housing 25 which encloses the inner housing 15 at a distance (room-in-room).
- an interior 26 forms, in which the inner housing 15, the arranged at the top of the housing 15 functional elements (eg filling elements 21), the transport stars 8, 12 and 13 and the feed dog 14 are added.
- the outer housing 25 further forms the container task 1.1 and the container delivery 1.2 and preferably forms there each a lock-like chamber.
- the outer transporters 3 and 4 extend into the interior space 26, wherein the transporter 3 is preferably designed as a container guide, on which the bottles 2 are held suspended by their mouth flange 2.2 and moved on by conveying or blowing air.
- This training has u.a. the advantage that moving, mechanical transport elements with which additional germs could be abducted by the container inlet 1.1 in the interior 26, are avoided.
- an assembly 28 is provided for the production of sterile air, the outlet opens in the region of the partition wall 23 in the sterile room 16 and with the sterile room 16 is acted upon with sterile air, with a pressure P1 of the above Ambient pressure or normal pressure PN is.
- dividing wall 23 results in a two-part flow of the generated by the unit 28 sterile air through the sterile room 16, on the one hand, a flow starting approximately from the partition wall 23 and the transport star 10 along the activator 6 and the capper 5 enclosing part of the sterile room 16 (arrow B), this air flow then at least partially exits the container task 1.1.
- a second flow of the sterile air (arrow C), in turn, proceeds from the dividing wall 23 or the transport star 10 along the part of the sterile room 16 enclosing the capper 11 and emerges at least partially at the container outlet 1.2 into the atmosphere.
- the interior 26 is also supplied with sterile air from the unit 28, with a pressure P2 which, although smaller than the pressure P1 in the sterile room 16, but is greater than the ambient pressure PN.
- the outer housing 25 with an upper wall section 25.1 covers the installation 1 on its entire upper side, in particular also in the area of the filler 7, but also in the area of the sterilizer 5 and activator 6 and the capper 11, so that the filling elements 21 as well as the corresponding functional elements of the treatment positions or closing positions of the sterilizer 5, activator 6 and capper 11 are located within the interior 26 of the housing 25.
- FIG. 3 shows in a representation similar to FIG. 2 a modified embodiment in which the outer housing 25a is designed so that, with its wall section 25a.1 delimiting the inner space 26 at the upper side, it only reaches the wall element 17 formed by the rotor, the provided at the top of the inner housing 15 functional elements of the filler 7, but also the sterilizer 5, activator 6 and the capper 11 are located outside the interior 26 of the outer enclosure 25 a.
- 29 fan 1 are designated in the figure, with which excess air is discharged from the interior 26 into the environment.
- the arrangement of the blowers 29 on the housing 25 or 25a between the container task 1.1 and the container dispenser 1.2, in the illustrated embodiment in the middle or approximately in the middle of the housing 25 or 25a, is an optimal or even Distribution of sterile air from the sterile room 16 in the interior 26 achieved.
- the sterile room 16 is so far separated by the housing 15 from the interior 26 that the sterile room 16 only in the area the transport stars 8 and 11 or in the area there container entrances or outlets and possibly by leakage in the region of the seals 20 with the interior 26 and the interior 26 substantially only on the container task 1.1 and the container delivery 1.2 forming openings or container insertion. or -auslass with the outside space 30, ie the environment, in connection.
- blower 29 ensures that also in the Innraum 26 a directed gas flow is formed and thus the very high-quality seals and bearings, drives etc. remain protected from the outside atmosphere. In particular, protection also remains in maintenance and cleaning work when the sterile room 16 has to be opened.
- gas is drawn in from the interior 26 at the level of the transport stars (analogous to the version in FIG. 1) and subsequently introduced into the interior space 26 on the opposite side
- the use of the inner housing 15 and the outer housing 25 or 25a or of the space-in-space concept realized with these housings results in a particularly high quality of the sterile or aseptic filling of products.
- the burden of seals, bearings and other functional elements of the entire enclosed by the housing 25 or 25a part of the system 1, especially within the sterile room 16 by dirt, temperature change and / or passage in a production hall, etc. is substantially reduced. As a result, such components are subject to little wear or can be produced with lower quality, in particular also with regard to the materials used.
- the sterile room 16 is so far separated by the housing 15 from the interior 26 that the sterile room 16 only in the transport stars 8 and 1 1 or in the area there container inlet or Auslass and possibly by Leakage in the region of the seals 20 with the interior 26 and the interior 26 are substantially only on the container task 1 .1 and the container delivery 1 .2 forming openings or container inlet or -auslässe with the environment in connection.
- sensors, sensors or similar means for detecting a fluid flow are arranged on the container task 1 .1 and / or on the container dispenser 1.2, wherein these means emit a container task 1.1 and / or container dispensing To detect gas flow. In this case, these means generate a signal which gives information about whether a fluid flows out of the container treatment machine or not.
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10757032T PL2475609T3 (pl) | 2009-09-11 | 2010-09-10 | Instalacja do sterylnego rozlewania produktów, zwłaszcza napojów, do butelek lub tego rodzaju pojemników |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009040924A DE102009040924A1 (de) | 2009-09-11 | 2009-09-11 | Anlage zum sterilen Abfüllen von Produkten, insbesondere von Getränken in Flaschen oder dergleichen Behälter |
PCT/EP2010/005564 WO2011029609A2 (de) | 2009-09-11 | 2010-09-10 | Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2475609A2 true EP2475609A2 (de) | 2012-07-18 |
EP2475609B1 EP2475609B1 (de) | 2018-08-22 |
EP2475609B9 EP2475609B9 (de) | 2019-09-18 |
Family
ID=43259137
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10757032.7A Active EP2475609B9 (de) | 2009-09-11 | 2010-09-10 | Anlage zum sterilen abfüllen von produkten, insbesondere von getränken in flaschen oder dergleichen behälter |
Country Status (5)
Country | Link |
---|---|
US (1) | US20120151873A1 (de) |
EP (1) | EP2475609B9 (de) |
DE (1) | DE102009040924A1 (de) |
PL (1) | PL2475609T3 (de) |
WO (1) | WO2011029609A2 (de) |
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DE102009005434A1 (de) * | 2009-01-19 | 2010-07-29 | Khs Ag | Behälterbehandlungsmaschine |
ITTO20110929A1 (it) * | 2011-10-17 | 2013-04-18 | Sidel Spa Con Socio Unico | Macchina riempitrice rotativa di tipo modulare |
EP3208810B1 (de) * | 2014-10-14 | 2020-12-02 | Hitachi Zosen Corporation | Elektronenstrahlsterilisationsvorrichtung |
JP6969563B2 (ja) * | 2016-09-14 | 2021-11-24 | 澁谷工業株式会社 | 充填システム |
DE102018127962B4 (de) * | 2018-11-08 | 2023-06-15 | Khs Gmbh | Vorrichtung und Verfahren zur Behandlung von Behältern |
EP3757024A1 (de) | 2019-06-25 | 2020-12-30 | Andreas Kunzmann | Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen |
WO2024052521A1 (de) | 2022-09-09 | 2024-03-14 | Hygentile Ag | Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen |
EP4335762A1 (de) | 2022-09-09 | 2024-03-13 | Hygentile AG | Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen |
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ITBO20060183A1 (it) * | 2006-03-15 | 2007-09-16 | Pietro Dovesi | Metodo per il confezionamento di flaconi in ambiente sterile ed apparato che attua tale metodo |
DE102006023764A1 (de) * | 2006-05-20 | 2007-11-22 | Khs Ag | Verfahren sowie Vorrichtung zum Sterilisieren von Flaschen oder dergleichen Behälter |
DE102006036475A1 (de) * | 2006-08-04 | 2008-02-07 | Khs Ag | Verfahren zur Sterilisation von Reinräumen für die Behandlung und/oder das Füllen und Verschließen von Behältern |
DE102006038747A1 (de) * | 2006-08-17 | 2008-03-20 | Khs Ag | Dichtanordnung für eine Drehlagervorrichtung |
JP5054192B2 (ja) * | 2007-07-11 | 2012-10-24 | ストークリー−ヴァン キャンプ インコーポレイテッド | 容器充填用能動的滅菌ゾーン |
DE102007034837A1 (de) * | 2007-07-26 | 2009-01-29 | Krones Ag | Vorrichtung zum Sterilisieren von Behältnissen |
DE102007039010B4 (de) * | 2007-08-17 | 2017-04-20 | Khs Gmbh | Dosier- und Versorgungssystem für Vorrichtungen zum H2O2-Sterilisieren von Packmitteln sowie Verfahren hierzu |
FR2923474B1 (fr) * | 2007-11-13 | 2013-08-16 | Sidel Participations | Unite de remplissage de recipients comportant un isolateur, notamment pour une installation de production |
DE102008007428B4 (de) * | 2008-02-01 | 2016-02-11 | Khs Gmbh | Verfahren sowie Vorrichtung zum Sterilisieren von Packmitteln |
DE102008010077A1 (de) * | 2008-02-19 | 2009-08-27 | Khs Ag | Anlage zum Behandeln von Flaschen oder dergleichen Behältern |
DE102008026632A1 (de) * | 2008-06-04 | 2009-12-10 | Khs Ag | Verschließmaschine |
DE102008034389A1 (de) * | 2008-07-23 | 2010-01-28 | Khs Ag | Durchführung sowie Behälterbehandlungsmaschine mit derartigen Durchführungen |
DE102008052002B4 (de) * | 2008-10-16 | 2018-11-08 | Krones Aktiengesellschaft | Vorrichtung zum Transportieren von Behältnissen |
-
2009
- 2009-09-11 DE DE102009040924A patent/DE102009040924A1/de active Pending
-
2010
- 2010-09-10 WO PCT/EP2010/005564 patent/WO2011029609A2/de active Application Filing
- 2010-09-10 US US13/393,289 patent/US20120151873A1/en not_active Abandoned
- 2010-09-10 EP EP10757032.7A patent/EP2475609B9/de active Active
- 2010-09-10 PL PL10757032T patent/PL2475609T3/pl unknown
Non-Patent Citations (1)
Title |
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See references of WO2011029609A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2011029609A3 (de) | 2011-05-26 |
DE102009040924A1 (de) | 2011-03-24 |
US20120151873A1 (en) | 2012-06-21 |
EP2475609B1 (de) | 2018-08-22 |
EP2475609B9 (de) | 2019-09-18 |
PL2475609T3 (pl) | 2019-05-31 |
WO2011029609A2 (de) | 2011-03-17 |
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