EP2467602B1 - Pompe à pistons oscillants servant au dosage d'un agent de revêtement - Google Patents

Pompe à pistons oscillants servant au dosage d'un agent de revêtement Download PDF

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Publication number
EP2467602B1
EP2467602B1 EP10742744.5A EP10742744A EP2467602B1 EP 2467602 B1 EP2467602 B1 EP 2467602B1 EP 10742744 A EP10742744 A EP 10742744A EP 2467602 B1 EP2467602 B1 EP 2467602B1
Authority
EP
European Patent Office
Prior art keywords
pump
wobble
wobble piston
piston
pump units
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10742744.5A
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German (de)
English (en)
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EP2467602A2 (fr
Inventor
Frank Herre
Rainer Melcher
Manfred Michelfelder
Steffen Sotzny
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
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Duerr Systems AG
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Filing date
Publication date
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Priority to PL10742744T priority Critical patent/PL2467602T3/pl
Publication of EP2467602A2 publication Critical patent/EP2467602A2/fr
Application granted granted Critical
Publication of EP2467602B1 publication Critical patent/EP2467602B1/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/06Combinations of two or more pumps the pumps being all of reciprocating positive-displacement type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B11/00Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation
    • F04B11/005Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using two or more pumping pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B13/00Pumps specially modified to deliver fixed or variable measured quantities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/04Piston machines or pumps characterised by having positively-driven valving in which the valving is performed by pistons and cylinders coacting to open and close intake or outlet ports
    • F04B7/06Piston machines or pumps characterised by having positively-driven valving in which the valving is performed by pistons and cylinders coacting to open and close intake or outlet ports the pistons and cylinders being relatively reciprocated and rotated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
    • F04B9/047Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being pin-and-slot mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas

Definitions

  • the invention relates to a wobble piston pump for metering a coating agent in a coating system.
  • Such a wobble piston pump is off EP 1 348 487 A1 known.
  • a substantially cylindrical wobble piston in a cylinder carries out a tumbling movement, which consists of an oscillating stroke movement and a superimposed rotary motion.
  • the rotational movement of the wobble piston in this case serves to open or close an inlet or an opposite outlet in the cylinder, while the oscillating stroke movement fills the coating agent into the cylinder or ejects it out of the cylinder.
  • the wobble piston is in this case driven by a rotating drive shaft via a transfer gear, wherein the transfer gear converts the pure rotational movement of the drive shaft in the tumbling motion.
  • a disadvantage of this known wobble piston pump is the fact that the flow rate of the wobble piston pump pulsates strongly, which is undesirable in the metering of coating agents (such as paint) in a coating system. Rather, it is desirable when used in a coating system for metering paint that the flow rate is as constant as possible according to the desired value.
  • the invention is therefore based on the object to provide a correspondingly improved wobble piston pump.
  • the invention includes the general technical teaching to provide a plurality of pump units in a wobble piston pump, each having a cylinder and a wobble piston, which performs a tumbling motion in the cylinder during operation.
  • the individual pump units each convey - like the conventional wobble piston pump described at the beginning - a pulsating flow of the coating agent.
  • the individual pump units are connected on the outlet side to a common pump outlet, so that the delivery flows of the individual pump units overlap, which leads to a smoothing of the pulsation.
  • the pump units of the wobble piston pump according to the invention are preferably also connected on the inlet side to a common pump inlet, so that the pump units are filled with the coating agent via the common pump inlet.
  • the wobble piston pump has three parallel pump units, which represents a good compromise between the demand for the lowest possible pulsation of the flow on the one hand and the demand for the lowest possible weight.
  • the invention is not limited to wobble piston pumps with three pump units connected in parallel. Rather, it is also possible within the scope of the invention to connect a larger or a smaller number of pump units in the wobble piston pump in parallel.
  • the wobble piston pump 2, 4, 5 according to the invention or even 6 pump units connected in parallel The optimum number of pump units depends on the requirements for the uniformity of the flow rate and on the weight of the wobble piston pump.
  • the wobble piston pump is suitable for the separate conveying of several components (eg base lacquer and hardener) of the coating agent.
  • the various components of the coating agent in the wobble pump have no contact with each other to prevent a chemical reaction between the various components.
  • at least one pump unit is provided in each case.
  • a plurality of pump units which are interconnected on the outlet side and / or inlet side and which jointly convey the respective component, may also be provided for each component of the coating agent.
  • a smoothing of the delivery flow of the respective component is achieved.
  • the wobble piston pump according to the invention can have a total of six pump units, with three pump units jointly conveying a first component (eg stock paint), while the other three pump units jointly promote a second component (eg hardener).
  • the drive of the wobble piston pump according to the invention is effected by a common drive shaft, which can be driven for example by an electric motor and thus rotates during operation. Between the rotating drive shaft and the individual pump units, a transfer gear is arranged in each case, which converts the pure rotational movement of the common drive shaft in the combined tumbling motion (rotational and lifting movement) of the wobble piston.
  • the power transmission from the common drive shaft to the various pump units is preferably carried out by a gear transmission.
  • this gear transmission has a ring gear with an internal toothing and a plurality of planetary gears engaging in the ring gear, each with an external toothing.
  • the common drive shaft in this case drives the ring gear, so that the individual planetary edges rotate with a corresponding ratio, wherein the individual planetary gears in turn each drive one of the pump units.
  • the gear transmission has a central sun gear with external teeth and a plurality of planetary gears engaging in the sun gear each having an external toothing, wherein the common drive shaft drives the central sun gear, so that the planet gears rotate with a corresponding translation.
  • the individual planetary gears of the gear drive then again drive each one of the pump units.
  • the invention is not limited to the variants described above with regard to the structural design of the gear transmission. Rather, the power distribution from the common drive shaft to the various pump units can also be realized by other types of transmissions.
  • the individual pump units are preferably driven with a certain phase difference, so that the time course of the flow rates of the individual pump units is correspondingly out of phase.
  • the phase difference is equal to 360 ° divided by the number of pump units.
  • the phase difference between the individual pump units is therefore preferably 120 °.
  • the individual wobble pistons preferably consist of a composite of different materials (eg ceramic and steel), which on the one hand enables economical production and on the other hand allows a long service life and, moreover, is associated with a low weight.
  • the piston head (conveying head) of the wobble piston made of ceramic
  • the piston skirt (piston skirt) consists of steel.
  • the two materials of the composite are preferably glued together, pressed or screwed together.
  • silicon nitride, zirconium oxide and aluminum oxide are particularly suitable as ceramic materials for the wobble piston.
  • the individual pump units are preferably made of low-wear materials.
  • the pump units may have material pairings in which both materials are hard.
  • material pairings are possible in which a relatively hard material is paired with a relatively soft material.
  • the individual pump units are mechanically connected by a separable coupling with a continuous drive shaft.
  • the individual pump units can thus be selectively engaged or disengaged.
  • the one pump unit, which is to perform a conveying work, is thereby connected to the common drive shaft and driven, while the other pump units are disengaged and therefore not driven.
  • the common drive shaft is divided by a plurality of separable couplings into a plurality of drive shaft sections, wherein the individual drive shaft sections each drive at least one of the pump units.
  • the pump units can be selectively engaged or disengaged. In a separation of one of the arranged in the drive shaft clutches, however, all the pump units are disengaged and thus turned off, the kinematically behind the separated Clutch lie while the kinematically before the separate clutch (motor side) lying pump units work.
  • the drive of the wobble piston pump according to the invention is effected by a rotating drive shaft, wherein the pure rotational movement of the drive shaft is converted by a gear in the combined wobble of the wobble piston.
  • the transfer gear in this case controls the piston position of the wobble piston in accordance with a predetermined control curve in dependence on the rotation angle of the drive shaft.
  • control cam has a course that deviates from a sine curve, so that the lifting movement of the wobble piston is not sinusoidal.
  • the control cam of the transfer gear is lift-free in a region around the dead centers of the piston movement, so that the wobble pistons execute only a rotational movement in the lift-free region in order to close or open the inlet or the outlet.
  • the stroke-free region of the piston movement may comprise, for example, a rotational angle range of the planetary gears of at least 5 °, 10 °, 15 °, 20 °, 25 ° or even 30 °. There is even the possibility that the stroke-free rotation angle range up to 60 °.
  • control cam of the transfer gear defines a delivery phase and a filling phase, wherein the wobble piston pump receives the coating agent in the filling phase and expels the absorbed coating agent in the delivery phase again.
  • control cam of the transfer gear is shaped so that the delivery phases of the individual pump units connect with each other in time and without any time overlap in order to achieve a pulsation as low as possible flow.
  • the wobble piston pump outputs a pulsation-free flow.
  • the pulsation of the delivery flow is thus preferably less than 5%, 3% or even less than 2%.
  • control cam of the transfer gear is formed so that the lifting movement of the wobble piston in the filling phase is faster than in the delivery phase.
  • control cam of the transfer gear is shaped so that the lifting movement of the wobble piston in the filling phase is slower than in the delivery phase.
  • control cam of the transfer gear is designed so that the lifting movement of the wobble piston in the filling phase and / or in the delivery phase is carried out with a substantially constant piston speed, which advantageously leads to a correspondingly constant flow rate or filling flow.
  • control cams of the individual pump units differ are, which leads to correspondingly different piston movements.
  • This may be advantageous, for example, if the wobble piston pump according to the invention promotes various components (eg master lacquer and hardener) of a coating agent which must have a specific mixing ratio.
  • a different design of the control curves of the individual pump units in a multi-component pump allows the setting of a specific dynamic mixing process in which, for example, first the first component and then the second component is metered more, which can be realized by a corresponding adjustment of the cams.
  • the mixing ratio of a component A to a component B or a component C can also be adjusted by different piston strokes or different piston diameters.
  • the wobble piston pump has a common coating agent supply line for supplying the coating agent for all pump units.
  • an inlet-side distributor point is preferably arranged inside the wobble piston pump, from which branch off a plurality of inlet-side branch lines which connect the inlet-side distributor point to the inlet of the individual pump units.
  • the inlet-side branch pipes between the inlet-side distributor point and the pump units preferably have the same length. This is advantageous because the coating agent flowing in via the common coating agent supply line then simultaneously reaches the various pump units.
  • the inlet-side branch lines between the inlet-side distributor point and the pump units preferably have a kink-free course in order to minimize the flow resistance.
  • a kink-free and continuously curved course of the branch lines can be achieved, for example, by a laser sintering technique or by the so-called rapid prototyping, as described, for example, in US Pat DE 10 2008 047 118 is described, so that the content of this document in the present description in terms of rapid prototyping is fully attributable.
  • the wobble piston pump to a pump housing, which can be produced by means of rapid prototyping.
  • the pump housing can then be reworked on the outside and / or inside.
  • For external reworking for example, offer machining processes.
  • the internal post-processing on the other hand, can be done, for example, by pressure lapping.
  • inlet-side branch lines between the inlet-side distributor point and the pump units preferably have a line path with a minimum flow resistance.
  • inlet-side branch lines preferably connect the inlet-side distributor point to the pump units by the shortest route.
  • the coating agent supply line and the inlet-side branch lines are preferably free of dead spaces in order to avoid deposits of the coating agent in the lines, color losses in the pump as low as possible and to minimize the rinsing time.
  • the wobble piston pump according to the invention preferably has a common coating agent output line, which receives and outputs the coating agent conveyed by the individual pump units.
  • a common coating agent output line receives and outputs the coating agent conveyed by the individual pump units.
  • an outlet-side distributor point is preferably arranged within the wobble piston pump, from which a plurality of outlet-side branch lines branch off to the outputs of the individual pump units.
  • these exhaust-side branch pipes preferably have the above-mentioned characteristics of the intake-side branch pipes (for example, kink-free, dead-space-free, etc.).
  • the inlet-side distributor point is preferably connected to an inlet-side pressure sensor, which measures the pump admission pressure, wherein the inlet-side pressure transducer can be structurally integrated into the wobble piston pump according to the invention.
  • the outlet-side distributor point is preferably also connected to an outlet-side pressure sensor, which measures the pump outlet pressure, wherein preferably also the outlet-side pressure sensor is structurally integrated into the wobble piston pump according to the invention.
  • the wobble piston pump according to the invention preferably also allows flushing, which may be necessary, for example, during a color change. Therefore, the wobble piston pump according to the invention preferably has a flushing agent inlet for supplying a flushing agent and a flushing agent outlet for returning a flushing agent and a Flushing line leading from the flushing agent inlet through the pump units to the flushing agent outlet.
  • the individual pump units are arranged one behind the other along the flushing agent line.
  • the advantage of such a series passage of the rinsing agent through the individual pump units with respect to a parallel channel guide is the prevention of clogging of the rinsing agent line.
  • the flushing agent would always choose the path of the lowest flow resistance so that individual flow paths could slowly clog up.
  • the rinsing agent line branches into a plurality of parallel line branches, which rinse the individual pump units.
  • a parallel routing of the detergent line is - as mentioned above - less preferred.
  • the flushing of the individual pump units is used to flush the piston skirt, which advantageously degrades color leakage along the piston and thus drying of paint behind the piston is prevented, which leads to an improvement in the service life of the wobble piston pump.
  • the individual pump units preferably each have at least one piston rod seal, which seals the respective wobble piston, wherein the above-mentioned detergent line is preferably passed through the individual piston rod seals.
  • the piston rod seal may have a radially extending flushing bore, through which the flushing agent is passed.
  • the individual piston rod seals preferably have at least two sealing lips which project axially from the piston rod seal and bear against the outer surface of the wobble piston from the outside.
  • a bypass valve may be provided which bypasses the wobble piston pump.
  • this bypass valve is arranged without dead space between the pump inlet and the pump outlet, without additional connections for rinsing are required.
  • the wobble piston pump has a conduit component in which all fluid lines are arranged, such as the branch lines, the purge line, the bypass line, the coating agent supply line and the coating agent exit line. Therefore, the line component has a relatively complex shape and is preferably produced by the already mentioned above rapid prototyping. Alternatively, however, a casting or machining production of the line component is possible. Preferably, this complex line component is interchangeable, so that the wobble piston pump according to the invention can be repaired in a simple manner by an exchange of the line component.
  • the invention is not limited to a wobble piston pump as a single component. Rather, the invention also includes a coating system or a coating device with such a wobble piston pump for metering a coating agent.
  • the coating system according to the invention therefore preferably has an atomizer (eg rotary atomizer, airless device, airmix device, ultrasonic atomizer, etc.) which applies a coating agent (eg wet paint, powder coating) to a component (eg motor vehicle body component).
  • a coating agent eg wet paint, powder coating
  • a component eg motor vehicle body component
  • the coating system according to the invention has the above-described wobble piston pump according to the invention, which is connected on the output side to the atomizer and metered the coating composition as needed.
  • the wobble piston pump according to the invention can be arranged in the coating installation according to the invention, for example in a multi-axis coating robot, for example in a robotic arm of the coating robot.
  • the wobble piston pump is arranged at a paint removal point or in a color mixing chamber of the coating system.
  • the invention also encompasses the novel use of the aforementioned rotary piston pump according to the invention for conveying a coating agent, in particular lacquer or preservatives, such as wax, PVC (P oly v inylchlorid) or adhesives in a coating installation.
  • a coating agent in particular lacquer or preservatives, such as wax, PVC (P oly v inylchlorid) or adhesives in a coating installation.
  • the wobble piston pump according to the invention is in principle also suitable for metering other fluids, so that the In the context of the invention, the term used for a coating composition is to be understood in general terms.
  • the figures show a wobble piston pump 1 according to the invention, which can be used in a paint shop in order to dose the paint to be applied as needed.
  • the wobble piston pump 1 therefore has a paint outlet 2, which is connected to an atomizer 3, wherein the atomizer 3 and the wiring between the paint outlet 2 and the atomizer 3 are shown here only schematically.
  • the wobble piston pump 1 has a paint inlet 4, to which a coating agent supply line 5 is connected in order to supply the paint to be metered.
  • the wobble piston pump 1 has a total of three pump units 6, 7, 8, which each have a cylinder and a guided in the cylinder wobble piston, the structure and operation of the individual pump units 6-8 is largely conventional and later still with reference to the figures 12A -12D is described in detail.
  • the pump units 6-8 are connected in parallel on the inlet side and outlet side, so that the pulsating delivery flows of the individual pump units 6-8 overlap, which leads to a smoothing of the output at the paint outlet 2 flow.
  • the inlets of the pump units 6-8 are connected via inlet-side branch lines 9-11 to a common inlet-side distributor point 12, which in turn is connected to the paint inlet 4.
  • outlet of the pump units 6-8 is connected via three outlet-side branch lines 13-15 to an outlet-side distribution point 16, which in turn is connected to the paint outlet 2.
  • the wobble piston pump 1 has a bypass valve 17, which connects the paint input 4, bypassing the pump units 6-8 directly to the paint outlet 2.
  • the bypass valve 17 is arranged dead space free between the color input 4 and the color output 2, which prevents further color losses.
  • the wobble piston pump 1 has an input-side pressure sensor 18.1, which measures the pump inlet pressure at the paint inlet 4.
  • an output-side pressure sensor 18.2 is provided, which is connected to the paint outlet 2 and measures the outlet pressure of the wobble piston pump 1.
  • the wobble piston pump 1 still allows flushing with a flushing agent, which serves to clean the pistons and thereby increases the service life.
  • the wobble piston pump 1 has a flushing agent inlet 19 and a flushing agent outlet 20, wherein a flushing agent line 21 runs through the pump units 6-8 in succession via a flushing valve 22 in order to flush the pump units 6-8, as described in more detail with reference to FIG FIG. 10 is described.
  • FIGS. 2 and 3 show perspective views of the wobble piston pump 1. It can also be seen that the wobble piston pump 1 driven by a common drive shaft 23 is, wherein the drive shaft 23 is usually connected to an electric motor.
  • FIGS. 4 and 5 show a gear transmission 24, which serves in the wobble piston pump 1 to distribute the torque of the drive shaft 23 to the individual pump units 6-8.
  • the gear transmission 24 has a ring gear 25 and three planet gears 26, 27, 28, wherein the planet gears 26-28 engage with their external teeth in a correspondingly adapted internal toothing of the ring gear 25.
  • the drive shaft 23 is in this case mounted in a bearing 29 and drives the ring gear 25, so that the individual planet gears 26-28 rotate with a corresponding translation.
  • FIG. 4 additionally shows a transfer gear 30, which converts the pure rotational movement of the planet gear 26 in a tumbling motion of a wobble piston 31, so that the wobble piston 31 in a cylinder 32 performs a combined rotational and lifting movement.
  • the transfer gear 30 has a control sleeve 33, in which a circumferential control cam is arranged in the form of a groove. In this groove engage control balls 34 which are fixed relative to the planet gear 26 in the circumferential direction, whereby the rotational movement of the planet gear 26 is converted into a combined rotational and lifting movement of the wobble piston 31.
  • FIGS. 6 and 7 show the structure of the individual wobble piston 31 from a piston head 35 made of ceramic (eg silicon nitride) and a piston skirt 36 made of hardened steel, wherein the piston head 35 is bonded to the piston skirt 36.
  • a piston head 35 made of ceramic (eg silicon nitride)
  • a piston skirt 36 made of hardened steel
  • FIG. 6 it can be seen that the piston head 35 has a control groove 38 on its front side to release the inlet and outlet of the cylinder 32, respectively, as described in detail with reference to FIGS Figures 12A-12D is described.
  • FIG. 8 shows in schematic form the conduit guides in the wobble piston pump 1 on the inlet side of the pump units 6-8. It can be seen that the branch lines connect 9-11 the inlet-side distribution point 12 by the shortest path and kink-free with the pump units 6-8. Moreover, it can be seen from this illustration that the various branch lines 9-11 between the inlet-side distribution point 12 and the pump units 6-8 have the same channel length, which is important for pulsation-free delivery.
  • FIG. 9 shows corresponding to the wiring in the wobble piston pump according to the invention on the output side of the pump units 6-8. It can be seen that the outlet-side branch lines 13-15 between the output-side distribution point 16 and the pump units 6-8 run kink-free and have the same length.
  • FIG. 10 shows schematically the course of the detergent line 21 in the wobble piston pump according to the invention 1. It can be seen that the detergent between the Spülstoffeinlass 19 and the Spülstoffauslass 20 successively flows through the piston rod seals 39-41, wherein the individual piston rod seals 39-41 are each flowed through in the radial direction ,
  • the individual piston rod seals 39-41 each have a radially continuous flushing bore 43, as shown in FIGS Figures 11A and 11A is apparent.
  • the piston rod seals 39-41 each have two sealing lips 44, 45, each axially projecting in opposite directions and create from the outside to the lateral surface of the wobble piston 31.
  • the individual pump units 6-8 each have the cylinder 32, in which the wobble piston 31 can perform a wobbling motion, wherein the wobbling movement consists of a combined rotational and lifting movement.
  • the wobble piston 31 has the control groove 38 to selectively open an inlet 46 or an outlet 47.
  • FIG. 12B shows the state of the wobble piston 31 in the bottom dead center of the lifting movement.
  • the wobble piston 31 is rotated about its longitudinal axis so that the inlet 46 is closed, while the inlet 47 is open at the end of the rotational movement, as in FIG. 12C is pictured.
  • the wobble piston 31 is then pushed into the cylinder 32 without a rotational movement, whereby the previously recorded coating agent is forced out of the cylinder 32 via the outlet 47.
  • FIG. 12D finally shows the state at the top dead center of the wobble piston 31.
  • the wobble piston 31 is again rotated so that the inlet 46 is opened, whereas the outlet 47 is closed.
  • FIG. 13 shows the course of a flow Q as a function of the angle ⁇ of the common drive shaft 23 for a wobble piston pump with two parallel pump units. It can be seen that the delivery phases 48 of the individual pump units overlap, resulting in a smoothing of the pulsation.
  • FIG. 14 shows the same course of the flow Q for the invention wobble piston pump 1 with the three pump units 6-8.
  • FIG. 15 shows a possible course of a control cam 49 of the transfer gear 30, the pure rotational movement in the converts desired wobbling motion. It can be seen that the control cam 49 has a region in which the wobble piston 31 performs no stroke in the region of its dead points, which the Figures 12B and 12D equivalent.
  • control cam 49 between the dead centers of the wobble piston 31 has an approximately linear region in which the wobble piston 31 thus moves at a constant piston speed, which accordingly leads to a constant flow rate.
  • the goal here is that the sum of all individual flow rates of the pump units is constant in all angular positions.
  • FIG. 16 shows a modification of the control cam according to FIG. 15 .
  • a special feature here is that the slope of the cam during the filling stroke is relatively steep and relatively flat during the delivery stroke. As a result, the wobble piston 31 moves relatively quickly during the filling stroke and relatively slowly during the delivery stroke.
  • FIG. 17 shows a modification of the control cam FIG. 16 ,
  • the control curve during the Be Schollungshubs a relatively flat slope and during the delivery stroke on a relatively large slope.
  • the wobble piston 31 moves relatively slowly during the filling stroke and relatively quickly during the delivery stroke.
  • FIG. 18 shows a multi-component pump 50 according to the invention, which can be used for example in a paint shop, to promote different components of a coating agent separately from each other.
  • the multi-component pump 50 a total of six pump units 51-56, which are each designed as wobble piston pumps.
  • the pump units 51, 55 and 56 serve for metering a first component (for example master lacquer) of the coating agent so that the pump units 51, 55 and 56 are connected in parallel both on the input side and on the output side.
  • This parallel connection in turn has the already mentioned above advantage of smoothing the pulsating flow rates.
  • the mixing ratio of a component A to a component B can be adjusted by different stroke lengths and different piston diameter.
  • the other pump units 52, 53, 54 serve to meter a second component (e.g., hardener) of the coating agent.
  • These pump units 52-54 are therefore interconnected both on the input side and on the output side and therefore operate in parallel, which advantageously leads to a corresponding smoothing of the pulsation.
  • Another feature of the multicomponent pump 50 is the drive through a central sun gear 57.
  • FIG. 19 shows a pump assembly with an electric motor 58 and a plurality of pump units 59-62, which are each connected by separable couplings 63-66 with each other and with the electric motor 58.
  • the pump assembly thus has a drive shaft 67 which is divided into a plurality of shaft sections, wherein the individual shaft sections each drive one of the pump units 59-62.
  • FIG. 20 shows a somewhat modified pump assembly, partially with the pump assembly according to FIG. 19 to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.
  • a special feature of this embodiment is that the drive shaft 67 passes through and the individual pump units 59-62 can each be selectively connected by the associated coupling 63-66 with the drive shaft 67.
  • the Figures 21A-21D show the time course of the flow in a pulsatile Taumelkolbenpumpe with three pump units.
  • the Figures 21A-21C show here the flow rates Q1-Q3 of the individual pump units, while Figure 21D shows the total flow rate Q GES of the wobble piston pump, which results from the superimposition of the flow rates Q1-Q3 of the individual pump units.
  • the flow rates Q1-Q3 of the individual pump units are selected by a suitable design of the respective control curve so that the entire flow rate Q GES is pulsation-free.
  • FIG. 22 shows a schematic representation of a wobble piston pump according to the invention with three pump units 6-8 and a bypass valve 17 between the color input and the color output.
  • the wobble piston pump according to FIG. 22 is largely consistent with the wobble piston pump according to FIG. 1 to avoid repetition, reference is made to the above description, wherein like reference numerals are used for corresponding details.
  • bypass valve 17 is arranged without dead space between the color input and the color output, without additional connection holes are required.
  • FIG. 23 shows a schematic and simplified illustration of a wobble piston pump according to the invention with three pump units 6-8, said wobble piston pump also largely with the wobble piston pump according to FIG. 1 to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.
  • FIGS. 24 and 25 show FIGS. 24 and 25 in that the inlet-side branch lines 9-11 have the same length as the outlet-side branch lines 13-14 have the same length. This is advantageous because the coating agent flowing in via the common coating agent supply line 5 then simultaneously reaches the various pump units 6-8.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • Coating Apparatus (AREA)

Claims (15)

  1. Pompe à piston à nutation (1) pour le dosage d'un produit de revêtement dans une installation de revêtement, avec
    a) plusieurs unités de pompage (6-8) avec
    a1) chacune un cylindre (32) et
    a2) chacune un piston à nutation (31) qui effectue, lors du fonctionnement, un mouvement de nutation dans le cylindre (32),
    b) les différentes unités de pompage (6-8) étant reliées chacune avec une transmission de conversion (30) avec un arbre d'entraînement commun (23 ; 67), et
    c) la transmission de conversion (30) convertit un mouvement de rotation de l'arbre d'entraînement (23 ; 67) en un mouvement combiné de rotation et vertical du piston à nutation (31), et
    d) la transmission de conversion (30) commande la position du piston à nutation (31) selon une courbe de commande (49) en fonction de l'angle de rotation de l'arbre d'entraînement,
    caractérisée en ce que
    e) la courbe de commande (49) de la transmission de conversion est différente d'une courbe sinusoïdale de façon à ce que le mouvement vertical du piston à nutation (31) ne soit pas sinusoïdal.
  2. Pompe à piston à nutation (1) selon la revendication 1, caractérisée en ce que
    a) les différentes unités de pompage (6-8) transportent chacun un flux de transport pulsant du produit de revêtement, et
    b) les unités de pompage (6-8) sont reliées, du côté de la sortie, à une sortie de pompe (2) commune, de façon à ce que les flux de transport pulsants des différentes unités de pompage (6-8) se superposent, ce qui conduit à un lissage de la pulsation, et/ou
    c) les unités de pompage (6-8) sont reliées, du côté de l'entrée, à une entrée de pompe commune (4), de façon à ce que les unités de pompage (6-8) aspirent le produit de revêtement par l'entrée de pompe commune (4).
  3. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que
    a) la courbe de commande (49) de la transmission de conversion est exempte de mouvement vertical dans une zone autour des points morts du mouvement du piston, de façon à ce que les pistons à nutation (31) effectuent, dans la zone sans mouvement vertical, uniquement un mouvement de rotation et/ou
    b) la zone sans mouvement vertical du mouvement du piston comprend une zone angulaire de rotation des roues planétaires (26-28) d'au moins 5°, 10°, 15°, 20°, 25°, 30°, 40°, 50° ou 60°.
  4. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que
    a) le mouvement vertical du piston à nutation (31) est plus rapide dans la phase de remplissage que dans la phase de transport, ou
    b) le mouvement vertical du piston à nutation (31) est plus lent dans la phase de remplissage que dans la phase de transport.
  5. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que
    a) le mouvement vertical du piston à nutation (31) a lieu, dans la phase de remplissage, avec une vitesse de piston globalement constante et/ou
    b) le mouvement vertical du piston à nutation (31) a lieu, dans la phase de transport, avec une vitesse de piston globalement constante, de façon à ce que le flux de transport soit globalement constant dans la phase de transport.
  6. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que les courbes de commande, les courses des pistons et/ou les diamètres des pistons des différentes unités de pompage (6-8) sont différents afin de régler un rapport de mélange des composants.
  7. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée par
    a) une entrée de produit de rinçage (19) pour l'introduction d'un produit de rinçage,
    b) une sortie de produit de rinçage (20) pour le retour du produit de rinçage, et
    c) une conduite de produit de rinçage (21), qui conduit de l'entrée de produit de rinçage (19) à travers les unités de pompage (6-8) vers la sortie de produit de rinçage (20).
  8. Pompe à piston à nutation (1) selon la revendication 7, caractérisée en ce que
    a) la conduite de produit de rinçage (21) est sans embranchement dans la pompe à piston à nutation (1), et/ou
    b) les différentes unités de pompage (6-8) comprennent chacune un joint d'étanchéité de tige de piston (39-41) qui étanchéifie le piston à nutation (31) correspondant, la conduite de produit de rinçage (21) étant guidée à travers les différents joints d'étanchéité (39-41) et/ou
    c) la conduite de produit de rinçage (21) est guidée radialement à travers un alésage de rinçage radial (43) dans les joints d'étanchéité de tiges de pistons (39-41), et/ou
    d) les unités de pompage (6-8) sont disposées les unes derrière les autres le long de la conduite de produit de rinçage (21), de façon à ce que les unités de pompage (6-8) soient rincées en série.
  9. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que la direction de transport de la pompe à piston à nutation (1) est réversible afin de permettre un mode à flux de retour de l'installation de revêtement, dans lequel le produit de revêtement est guidé à travers la pompe à piston à nutation (1).
  10. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que
    a) une soupape de dérivation intégrée (17) est prévue pour contourner toutes les unités de pompage (6-8) entre l'entrée de pompe (4) et la sortie de pompe (2) par l'intermédiaire d'une conduite de dérivation, et/ou
    b) la soupape de dérivation (17) est exempte d'espace mort entre l'entrée de pompe (4) et la sortie de pompe (2).
  11. Pompe à piston à nutation (1) selon l'une des revendications précédentes, caractérisée en ce que la pompe à piston à nutation (1)
    transport un flux sans pulsation (QGES).
  12. Installation de revêtement, plus particulièrement installation de peinture pour la peinture de composants de carrosseries de véhicules automobiles, avec
    a) un pulvérisateur (3) pour l'application d'un produit de revêtement,
    b) une pompe de dosage (1) pour le dosage, la pompe de dosage (1) étant reliée, du côté de la sortie, au pulvérisateur (3),
    caractérisée en ce que
    c) la pompe de dosage (1) est une pompe à piston à nutation (1) selon l'une des revendications précédentes.
  13. Installation à produit de revêtement selon la revendication 12, caractérisée en ce qu'aucun régulateur de pression de peinture n'est branché en amont de la pompe à piston à nutation (1).
  14. Installation de revêtement selon l'une des revendications 12 à 13, caractérisée en ce que
    a) la pompe à piston à nutation (1) est disposée dans un robot de revêtement multiaxes, plus particulièrement dans un bras robotique du robot de revêtement, ou
    b) la pompe à piston à nutation (1) est disposée au niveau d'un point de prélèvement de peinture de l'installation de revêtement, ou
    c) la pompe à piston à nutation (1) est disposée dans une chambre de mélange de peinture de l'installation de revêtement.
  15. Utilisation d'une pompe à piston à nutation (1) selon l'une des revendications 1 à 11, pour le transport d'un produit de revêtement, plus particulièrement de la peinture ou des produits de conservation comme de la cire ou du PVC, dans une installation de revêtement ou pour le transport d'une colle.
EP10742744.5A 2009-08-21 2010-08-02 Pompe à pistons oscillants servant au dosage d'un agent de revêtement Active EP2467602B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10742744T PL2467602T3 (pl) 2009-08-21 2010-08-02 Pompa z oscylująco-obrotowym tłokiem do dozowania środka powlekającego

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009038462A DE102009038462A1 (de) 2009-08-21 2009-08-21 Taumelkolbenpumpe zur Dosierung eines Beschichtungsmittels
PCT/EP2010/004715 WO2011020552A2 (fr) 2009-08-21 2010-08-02 Pompe à pistons oscillants servant au dosage d'un agent de revêtement

Publications (2)

Publication Number Publication Date
EP2467602A2 EP2467602A2 (fr) 2012-06-27
EP2467602B1 true EP2467602B1 (fr) 2015-01-14

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ID=43524969

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10742744.5A Active EP2467602B1 (fr) 2009-08-21 2010-08-02 Pompe à pistons oscillants servant au dosage d'un agent de revêtement

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Country Link
US (1) US9140247B2 (fr)
EP (1) EP2467602B1 (fr)
JP (1) JP5699148B2 (fr)
CN (1) CN102498293B (fr)
DE (1) DE102009038462A1 (fr)
ES (1) ES2534837T3 (fr)
PL (1) PL2467602T3 (fr)
WO (1) WO2011020552A2 (fr)

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Also Published As

Publication number Publication date
JP5699148B2 (ja) 2015-04-08
DE102009038462A8 (de) 2011-06-01
ES2534837T3 (es) 2015-04-29
CN102498293A (zh) 2012-06-13
CN102498293B (zh) 2016-01-20
JP2013502522A (ja) 2013-01-24
EP2467602A2 (fr) 2012-06-27
DE102009038462A1 (de) 2011-03-03
WO2011020552A2 (fr) 2011-02-24
US20120186518A1 (en) 2012-07-26
PL2467602T3 (pl) 2015-06-30
WO2011020552A3 (fr) 2012-02-16
US9140247B2 (en) 2015-09-22

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