EP2422973A1 - Module d'inspection - Google Patents

Module d'inspection Download PDF

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Publication number
EP2422973A1
EP2422973A1 EP11174299A EP11174299A EP2422973A1 EP 2422973 A1 EP2422973 A1 EP 2422973A1 EP 11174299 A EP11174299 A EP 11174299A EP 11174299 A EP11174299 A EP 11174299A EP 2422973 A1 EP2422973 A1 EP 2422973A1
Authority
EP
European Patent Office
Prior art keywords
inspection module
housing
module according
sheets
folding box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11174299A
Other languages
German (de)
English (en)
Other versions
EP2422973B1 (fr
Inventor
Dirk Bruns
Wolfgang Diehr
Uwe Hartstock
Sedat Padar
Frank Schmid
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Druckmaschinen AG
Original Assignee
Heidelberger Druckmaschinen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heidelberger Druckmaschinen AG filed Critical Heidelberger Druckmaschinen AG
Priority to EP13154148.4A priority Critical patent/EP2594394A1/fr
Publication of EP2422973A1 publication Critical patent/EP2422973A1/fr
Application granted granted Critical
Publication of EP2422973B1 publication Critical patent/EP2422973B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006—Controlling; Regulating; Measuring; Improving safety
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00—Function indicators
    • B65H2220/09—Function indicators indicating that several of an entity are present
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/54—Auxiliary process performed during handling process for managing processing of handled material
    • B65H2301/542—Quality control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/20—Belts
    • B65H2404/26—Particular arrangement of belt, or belts
    • B65H2404/261—Arrangement of belts, or belt(s) / roller(s) facing each other for forming a transport nip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/32—Suction belts
    • B65H2406/323—Overhead suction belt, i.e. holding material against gravity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00—Sensing or detecting means
    • B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/42—Cameras

Definitions

  • the invention relates to an inspection module for flat, sheet-like material made of paper, cardboard or the like according to the preamble of claim 1.
  • the individual processing stations have conveying means driven for transporting the folding box blanks. These consist, for example, each one arranged on the side of the machine upper and lower conveyor belt, the lower conveyor belt is guided in a roller cheek and the upper conveyor belt in a roller rail.
  • the conveyor belts are arranged transversely adjustable and can thus be adjusted to the respective folding carton blank format.
  • the blanks are transported printed side down between the top and bottom conveyor belts. From the DE 10 2004 022 344 A1 Such a folding box gluing machine is known.
  • the line scan camera Since the blanks are transported in the Faltschachtelklebemaschine with the printed side down from the transport device through the individual processing stations, the line scan camera must be located below the blank transport plane. Since the camera is to take a picture of the entire printed cut width, interfere with the lower continuous conveyor elements. From the DE 10 2005 O50 040 A1 a device is known in which an inspection of a resting on a conveyor belt sheet on the back is possible. The camera is mounted in a gap of the conveyor belt below the sheet transport plane. For this purpose, the conveyor belt is placed over pulleys in a loop. A disadvantage of this solution is that the installation space for the camera is limited and the manufacturing costs for the transport device are quite high.
  • the inspection device has a control system, which consists of at least one camera, a light source and a housing.
  • the sheet material is passed by means of a transport device to the control system.
  • the control system is arranged above and / or below the transport device.
  • the transport device is designed divided in the transport direction and consists of an upper and / or lower conveyor.
  • the inspection module has a control system, which consists of a camera, a light source and a housing.
  • the camera, light source and housing are disposed below the carton blank transport plane in a gap in the transport device.
  • the transport device for the inspection module has at least one upper and one lower conveyor with touching conveyor on. At least one of the upper and / or lower conveyors is connected to a drive. Between the contacting conveyors all sheets or folding carton blanks to be checked are transported.
  • the lower conveyor is designed split and consists of at least two conveyors with a gap between these conveyors.
  • the control system is placed in the gap between these lower conveyors.
  • the upper conveyor can be carried out divided.
  • the light source is arranged either outside the housing or inside the housing.
  • the light source may also be formed as part of the housing, preferably as the upper part of the housing. This has the particular advantage that the light source can be aligned very accurately with the camera inspection line without being obstructed by the housing.
  • the housing of the camera is connected to a blown air connection, via which an air flow is conducted into the housing, which exits at the upper gap of the housing, which is slit-shaped.
  • the upper gap is formed either by the housing itself or from the combination of housing and light source.
  • the blown air is supplied to the housing via a blower or a side channel compressor or roller compressor.
  • blowing air for example by means of side channel compressor or roller compressor is much cheaper and more effective than the execution by means of compressed air or suction air.
  • a larger volume flow whereby larger cooling effects are achieved.
  • suction belt with suction device as the upper conveyor is conceivable according to the invention, but this solution is more expensive.
  • the camera is mounted with housing on two round guides and can be adjusted in a known manner, for example by means of a spindle transversely to the transport direction of the sheet or cartons.
  • a control at any point across the product transport, even off-center, easily adjustable can be arranged side by side and / or one behind the other in this way easily, whereby the inspection device can be adapted to different working widths and controls in a simple and cost-effective manner.
  • the gap between the two lower conveyors is variable in their distance. This can be achieved for example via telescopic lower belt conveyors.
  • the gap is variable in their distance and can be set to different camera or housing dimensions.
  • the inspection module is integrated into an already existing processing module. This is a particularly cost effective solution.
  • the print image control system can also be integrated into a separate inspection module, which is then installed between two existing processing modules within the machine group of Faltschachtelklebemaschine. This increases the flexibility with respect to the place of use.
  • the inspection module can also be used as offline device, and thus advantageously with the necessary for the specific application further modules such as investors, Outfeed device and boom are combined.
  • a sorting device is useful for the discharge device when it comes to the sorting of various products.
  • the inspection module is arranged after the depositor or after the alignment module or after the Braille module, depending on the structure of the Faltschachtelklebemaschine and the control requirement for the carton to be produced. Depending on the requirements and future price development of the cameras, it is also conceivable to monitor each individual work step with an inspection module.
  • All Faltschachtelklebemaschinen include a plurality of processing stations, which are traversed by the box blanks sequentially.
  • FIG. 1 shows, by way of example, individual processing stations of such a folding box gluing machine.
  • the folder gluer starts in FIG. 1 bottom right with an insert 1, which pulls off the blanks to be processed at high speed from a stack one after the other and feeds them individually to the subsequent processing station.
  • an alignment station 4 in which the blanks are individually aligned against a lateral stop.
  • the alignment station is used to guide transversely positionable machine components in the form of two belt pairs, which serve as conveyor elements and can be transversely positioned via actuators.
  • transversely positionable machine components in the form of belt pairs guide the conveyor elements, which are positioned transversely with an actuator depending on the type of blank.
  • the turning station 9 includes for rotating the blanks about a vertical axis by 90 ° two parallel juxtaposed conveyor lines whose speed is adjustable separately.
  • the blanks are on both conveyor lines, so that they are rotated at different speeds of the two conveyor lines.
  • the two conveyor lines contain driven rollers as conveying elements.
  • a further alignment station 10 which corresponds in its construction of the alignment station behind the insert 1. It thus again contains transversely positionable machine components in the form of pairs of conveyor belts as conveying elements.
  • the next processing station 13 serves to perform box-type dependent processing operations; For example, further score lines are pre-broken or special folds are performed. Also by the processing station 13 lead belt pairs as conveying elements, which can be positioned transversely with actuators.
  • a folding station 14 in which the blank parts previously provided with an adhesive seam are folded over by 180 °.
  • the folding station 14 includes pairs of belts as conveying elements and an adhesive applicator, which can be moved by means of actuators in their dependent of the cutting type transverse position.
  • a transfer station 15 from which the folded blanks, provided with not yet set adhesive seams, are exactly aligned in all parts with the subsequent collecting and pressing device 16.
  • a shingled stream of folded blanks is first formed, which is subsequently held under pressure for some time between conveying press belts, so that the adhesive seams set.
  • the transfer station also contains pairs of belts, which can be transversely adjusted by means of actuators.
  • FIG. 2 shows by way of example a transport device 8, each with a left and right upper conveyor 3, 3 'and in each case a left and right lower conveyor 2, 2 ⁇ , in the present example as a belt conveyor with corresponding conveyor belt as a conveyor 5, 5 ⁇ , 12, 12 ⁇ is trained.
  • the conveyors 3, 3 ⁇ , 2, 2 ⁇ are mounted on round trusses 11, so that they can be adjusted to the respective box cutting width.
  • FIG. 3 shows an inventive inspection module.
  • the sheet material 24 to be checked such as folding box blanks, is transported by means of a transport device 20 in the conveying direction 25 through the inspection module.
  • the transport device 20 has an upper conveyor 21 with an endless conveyor 23, which is guided around deflection rollers 26.
  • two lower conveyors 22, 22 ' which form a gap with the distance width b to each other.
  • Both lower conveyors 22, 22 ' have also conveyor 23, which are guided around pulleys 26.
  • The, as seen in the conveying direction 25, the second pulley, as seen in the conveying direction 25, first lower conveyor 22 is connected to a drive, not shown, and thus serves as a drive roller 27 for the conveyor 23 of the lower conveyor.
  • the conveying means 23 in the present embodiment are designed as endless conveyor belts.
  • the upper conveyor is mounted in a known manner in a roller rail 29 and the lower conveyor means in roller cheeks 28.
  • Below the sheet transport track control system 40 is mounted within the gap between the lower conveyor devices 22, 22 'such that the sheets transported over the gap can be tested from below by means of the control system 40.
  • the control system 40 comprises a camera 41, a light source 42 and a housing 43, wherein the light source 42 may be disposed either inside or outside of the housing 43, or as may be part of the housing 43 in the present example.
  • the housing 43 is provided with a blown air connection 44, via the blown air 45, which is guided, for example via a blower not shown in detail or even a side channel or roller compressor in the housing 43.
  • the blown air flows around the camera and possibly the light source and exits from a gap 46 at the upper end of the housing 43, which is preferably slit-shaped, from, strikes the sheet-like material and presses it against the upper conveyor 23.
  • the smoothness is further positively influenced by a hold-down element 47 optionally mounted above the arches.
  • control system 40 can also be formed with other transport devices 20 to form an inspection module.
  • transport devices 20 In the schematic representations in the FIGS. 4a to 4d such alternative transport devices are shown.
  • the variants differ in each case only with regard to the drive rollers 27.
  • the camera 41 has been shown by the control system 40.
  • FIGS. 5a to 5e show further variation possibilities with regard to the transport device 20.
  • the control system 40 according to the invention (only the camera 41 is shown) is arranged between two processing modules 50, 51 which each have an upper transport device 21, 21 'and a respective lower transport device 22, 22'. exhibit.
  • the differences between the individual embodiments are in the driven pulleys 27th
  • the conveying means 23 for the upper conveyor 21 is designed as a suction belt.
  • the box blank is sucked via the suction box 31, which is connected to a suction air connection 30, via the holes 32 in the suction belt.
  • the transport then takes place, as in the previous embodiments, in that at least one of the deflection rollers 26 of the upper conveyor 21 or the two lower conveyor devices 22, 22 'is connected to a drive.
  • the control system 40 (only the camera 41 is shown) is arranged below the sheet transport plane in the gap between the lower conveyors 22, 22 '.
  • FIGS. 7a and 7b Two further alternative embodiments are shown.
  • the upper conveyor 21 is designed with rollers 33 as a conveyor and the lower conveyor means 22, 22 'each as a driven belt conveyor.
  • the transport device 20 has two driven lower conveyors 22, 22 'on.
  • the upper conveyor 21 consists of rollers 33 and a suction roller 34 with a fixed suction head 35.
  • the rotating suction roller 34 is located above the gap with the distance b between the two lower conveyors 22, 22 '.
  • a Suction head 35 In the hollow chamber of the suction roll 34 is a Suction head 35, which sucks the folding box blanks 24.
  • the suction area inside the roller is restricted in the lower area, whereby the blank is released again when leaving the gap.
  • FIG. 9 Another alternative embodiment is in FIG. 9 shown.
  • the sheet transport is not supported by blowing air from below.
  • the camera 41 is further arranged below the sheet transport plane in a gap between the lower conveyors 22, 22 '.
  • the gap is covered below the sheets to be transported with a glass plate 49, so that the control from below by means of camera is still possible.
  • a guide plate 48 Above the sheets to be transported, a guide plate 48 is arranged.
  • a compressed air hose 54 with a compressed air connection 53. With a nozzle 52 at the end of the compressed air hose 54, air between the baffle 48 and the sheets 24 is blown. As a result, a negative pressure is generated on the surface of the guide plate 48 and sucked the sheets to be transported against the baffle.
  • FIGS. 10a and b is another application of the inspection module shown. It can be checked with the camera not only paper or printing errors, but also the alignment quality of the alignment module 4. The alignment quality is important for the subsequent production steps and for the folding quality of the produced folding box. How out FIG. 10a As can be seen, the carton blank 56 should be inserted as exactly as possible with its creasing line 55 into the folding station, so that the foldable part 57 of the carton blank can be folded parallel to the other outer edge. A larger clockwise or counterclockwise rotation would result in non-parallel edges of the cartons, as shown FIG. 10b can be seen.
  • the alignment quality can be checked by means of the control system according to the invention.
  • the deviation angle ⁇ is determined on the basis of the image taken with the camera 41 and the blank 56 is rotated until it is congruent with a stored reference image. This correction is performed up to a stored maximum deviation angle ⁇ max of, for example, up to 2 °. In the event that the deviation angle ⁇ is greater than that stored maximum deviation angle ⁇ max , the control system generates an error message and the box is ejected or there is an error message to the operator, so that this adjusts the alignment module 4 of Faltschachtelklebemaschine accordingly.

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  • Making Paper Articles (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
EP11174299.5A 2010-08-31 2011-07-18 Module d'inspection Active EP2422973B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP13154148.4A EP2594394A1 (fr) 2010-08-31 2011-07-18 Module d'inspection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010036012 2010-08-31

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP13154148.4 Division-Into 2013-02-06

Publications (2)

Publication Number Publication Date
EP2422973A1 true EP2422973A1 (fr) 2012-02-29
EP2422973B1 EP2422973B1 (fr) 2013-06-05

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EP11174299.5A Active EP2422973B1 (fr) 2010-08-31 2011-07-18 Module d'inspection
EP13154148.4A Withdrawn EP2594394A1 (fr) 2010-08-31 2011-07-18 Module d'inspection

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Country Status (4)

Country Link
US (1) US8348817B2 (fr)
EP (2) EP2422973B1 (fr)
CN (1) CN102398383B (fr)
DE (1) DE102011108018A1 (fr)

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DE102014010572A1 (de) 2013-08-23 2015-02-26 Heidelberger Druckmaschinen Ag Faltschachtelklebemaschine mit Schneidestation
CN110000045A (zh) * 2019-03-12 2019-07-12 吴生媛 一种利用压力上胶的纸盒组装用胶水涂刷装置
CN111590960A (zh) * 2020-06-20 2020-08-28 江苏新亚彩印包装有限公司 一种彩印包装盒易撕带粘贴装置
CN115672786A (zh) * 2022-11-28 2023-02-03 广州市普理司科技有限公司 一种印刷品智能平面检测系统及检测方法

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US9492984B2 (en) 2012-05-02 2016-11-15 Highcon Systems Ltd. Systems and methods for treating and handling cardboard sheets
WO2013164810A1 (fr) * 2012-05-02 2013-11-07 Highcon Systems Ltd Procédé et système s'appliquant à un système dynamique à plusieurs scanners
JP2014091621A (ja) * 2012-11-05 2014-05-19 Canon Inc シート処理装置、その制御方法、及びプログラム
DE102013003090A1 (de) * 2013-02-25 2014-08-28 Texmag Gmbh Vertriebsgesellschaft Verfahren und Vorrichtung zum Prüfen von Faltzuschnitten
JP6345071B2 (ja) * 2014-10-06 2018-06-20 三菱重工機械システム株式会社 糊付装置及びこれを有する製函機
JP6560350B2 (ja) * 2014-11-19 2019-08-14 ボブスト メックス ソシエテ アノニムＢｏｂｓｔ Ｍｅｘ ＳＡ ブランク表面を光学的に制御する装置
ES2679793T3 (es) * 2014-11-24 2018-08-31 Bobst Mex Sa Procedimiento y dispositivo de corrección de la posición replegada de un corte en una plegadora-encoladora
US10798922B1 (en) * 2015-02-23 2020-10-13 Jill Adele Woods Bee installation funnel and associated assembly and method for using the same
CN107825758A (zh) * 2016-08-31 2018-03-23 安吉县格林纸箱厂 一种纸板生产输送线及其使用方法
JP7147453B2 (ja) * 2018-10-15 2022-10-05 コニカミノルタ株式会社 用紙搬送装置およびインクジェット画像形成装置
CN109383072A (zh) * 2018-12-12 2019-02-26 东莞市万速自动化设备有限公司 贴衬机的搬运装置
CN111231407A (zh) * 2020-03-03 2020-06-05 杭州多丽彩印有限公司 一种自动涂胶糊盒机
DE102021212653A1 (de) * 2021-11-10 2023-05-11 OPTIMA life science GmbH Vorrichtung, System und Verfahren für eine Inspektion einer Materialbahn

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DE102005050040A1 (de) 2004-11-15 2006-05-18 Heidelberger Druckmaschinen Ag Einrichtung zum Steuern einer drucktechnischen Maschine
EP2213449A1 (fr) * 2007-09-26 2010-08-04 Mitsubishi Heavy Industries, Ltd. Dispositif d'élimination de produits défectueux pour machine de fabrication de boîtes et machine de fabrication de boîtes

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014010572A1 (de) 2013-08-23 2015-02-26 Heidelberger Druckmaschinen Ag Faltschachtelklebemaschine mit Schneidestation
CN110000045A (zh) * 2019-03-12 2019-07-12 吴生媛 一种利用压力上胶的纸盒组装用胶水涂刷装置
CN111590960A (zh) * 2020-06-20 2020-08-28 江苏新亚彩印包装有限公司 一种彩印包装盒易撕带粘贴装置
CN115672786A (zh) * 2022-11-28 2023-02-03 广州市普理司科技有限公司 一种印刷品智能平面检测系统及检测方法

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US8348817B2 (en) 2013-01-08
CN102398383A (zh) 2012-04-04
EP2594394A1 (fr) 2013-05-22
CN102398383B (zh) 2015-09-02
EP2422973B1 (fr) 2013-06-05
DE102011108018A1 (de) 2012-03-01
US20120053032A1 (en) 2012-03-01

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