EP2351615B1 - Verfahren und Vorrichtung zum Zerkleinern in einem konischen Zerkleinerer mit Exzenterantrieb - Google Patents
Verfahren und Vorrichtung zum Zerkleinern in einem konischen Zerkleinerer mit Exzenterantrieb Download PDFInfo
- Publication number
- EP2351615B1 EP2351615B1 EP11156410.0A EP11156410A EP2351615B1 EP 2351615 B1 EP2351615 B1 EP 2351615B1 EP 11156410 A EP11156410 A EP 11156410A EP 2351615 B1 EP2351615 B1 EP 2351615B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- crushing
- eccentric
- crusher
- drive
- conical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
- B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
- B02C2/042—Moved by an eccentric weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
- B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
- B02C2/047—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis and with head adjusting or controlling mechanisms
Definitions
- the invention relates to methods for medium and fine crushing in conical eccentric-drive crushers and can find the widest use in the building and mining-and-metallurgical industries.
- the crushing methods in the existing eccentric-drive crushers had no changes from the moment of their development in 1878.
- the compression ratio of a material layer at a crushing plane is limited by a drive excenter; therefore, an inner movable cone cannot have amplitude of vibrations different from a drive eccentricity. Hence, the crushing ratio is not higher than 6 ⁇ 7.
- Known is also a method of improving process parameters of an eccentric-drive crusher (the USSR Inventor's Certificate No 625770 of April 25, 1977 ), comprising: idle starting the crusher; decreasing a size of a discharging slot down to a first touch with an inner cone; fixing the achieved slot size; and charging the crusher with a mineral.
- the method allows achievement of a minimum tolerable size of the discharging slot due to taking all radial clearances (about 4 mm total) up in an eccentric assembly because of pressing a cone shaft by a centrifugal force to an eccentric surface and pressing an eccentric to a cylindrical sleeve..
- Such a method gives rise to the crushing ratio already up to 7 ⁇ 8.
- US 3,454,230 discloses a gyratory crusher for obtaining combined crushing and attrition.
- a drive member is provided with an inclined upper surface on which a crushing head rests. The drive member thereby forces the crushing head to perform a gyratory movement.
- the method comprises: setting a discharging slot between crushing cones; charging a crushing chamber with a raw mineral; crushing the raw mineral; determining a grain-size of a crushing product; and correcting a size of said slot to obtain a required grain-size of the product.
- a problem to be solved by the method is to organize such a sequence of operations that provide a high crushing ratio at the enhanced productivity and the reduced specific energy consumption.
- the method can be realized in a conical eccentric-drive crusher.
- a size of a discharging slot (11) is set to zero. This makes it possible to charge a crushing chamber a row material that will not get spilled through the crusher without treatment.
- the start of the crusher takes place after the charge because it is known from the prior art that the idle operation of the crushing plant is undesirable since the friction of cones with each other results in the premature wear thereof.
- a necessary size of the discharge slot (11) is set with taking into account that the greater is the discharging slot size, the greater is the clear opening of the crushing chamber and the higher is the crushing process productivity.
- such an important parameter as a grain-size of the finished product is monitored by adjusting a rotational frequency of the eccentric: change of this parameter makes it possible to adjust a value and an application frequency of a crushing force.
- the initial (starting) size of the discharging slot in the similar methods is selected greater than that required by the process. This is made in order to decrease a load to a drive of the eccentric (8) when the crushing chamber is filled with the raw material. There is idle starting the crusher, followed by charging the raw material, followed by decreasing the size of the discharging slot (11) down to a required or minimal possible size depending upon a required grain-size of the finished product.
- Figure 1 shows a structure of an eccentric-drive crusher.
- the crusher comprises a frame (1) with an outer crushing cone (2) in which an inner crushing cone (3) is located whose shaft (4) is supported via a spherical support (5) (consisting of a pivot journal and an end thrust bearing) to a piston (6) of a hydraulic cylinder (7) located in the frame (1).
- An eccentric (8) is rotary mounted on the shaft (4) within a bearing cylindrical sleeve (9) with a radial clearance (10) that is higher then a size of a discharging slot (11) between the cones (2) and (3).
- the cylindrical sleeve (9) mates with an electrical motor (14) via a gear pair (13).
- An upper portion of the shaft (4) is located using a hinge (15) in a cross-arm (16).
- One side of a drive member (12) is rigidly secured on the cylindrical sleeve (9) while another side thereof is inserted to a groove (17) of the eccentric (8).
- the crusher operates as follows.
- the torque of the electrical motor (14) is transferred via the gear pair (13) to the cylindrical sleeve (9) which rotates the eccentric (8) by means of a system of the drive member (12) inserted to the groove (17).
- the latter develops a centrifugal force and involves the inner cone in circular vibrations.
- the cone (3) also acquires a centrifugal force that is summed with the centrifugal force of the eccentric to obtain a crushing force due to which the intra-layer destruction of the raw material takes place in a plane formed by the crushing cones.
- the method allows replacement of the fine crushing step and the first reducing step, for example, a rod mill, that is, allows solution of the problem posed in full measure.
- One embodiment relates to a method for crushing in a conical eccentric-drive crusher, comprising: setting a size of a discharging slot between crushing cones; starting the crusher; charging a crushing chamber with a raw material; crushing the raw material; determining a grain-size of a crushing product; and correcting the discharging slot size to obtain a required grain-size of the product, characterized by first, setting the discharging slot size to zero; followed by charging the crushing chamber with the raw material and starting the crusher; followed by increasing the discharging slot size to achieve the required productivity of the crusher, and obtaining the required grain-size of the finished product by adjusting a rotational frequency of a drive eccentric.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Crushing And Pulverization Processes (AREA)
Claims (6)
- Verfahren zum Brechen und Zerkleinern von Material mit zumindest einem Feinbrechschritt und zumindest einem ersten Zerkleinerungsschritt, wobei das Verfahren dadurch gekennzeichnet ist, dass es die folgenden Schritte aufweist:- Befüllen einer Brechkammer eines exzentrisch betriebenen Kegelbrechers mit Rohmaterial;- Drehen eines Exzenters (8) des exzentrisch betriebenen Kegelbrechers um eine Zentrifugalkraft zu erzeugen, sodass eine Brechkraft zwischen einem inneren Kegel (3) an einem Schaft (4) an dem der Exzenter (8) drehbar befestigt ist, und einem äußeren Kegel (2) des exzentrisch betriebenen Kegelbrechers bewirkt wird,- Ausführen des Brechschrittes und des Zerkleinerungsschrittes in einer eingebundenen Weise und unter dem Einfluss der durch die Zentrifugalkraft erzeugten Brechkraft in dem exzentrisch betriebenen Kegelbrecher,- Brechen und Zerkleinern des Rohmaterials; und- Ausleiten des zerkleinerten Materials aus dem exzentrisch betriebenen Kegelbrecher.
- Verfahren zum Brechen und Zerkleinern von Material nach Anspruch 1, wobei zumindest ein Teil des Rohmaterials eine Größe von zumindest 100 mm hat und wobei das zerkleinerte Material kleiner als 20 mm ist.
- Verfahren zum Brechen und Zerkleinern von Material nach Anspruch 2, wobei zumindest ein Teil des Rohmaterials eine Größe von zumindest 100 mm hat und wobei das zerkleinerte Material kleiner als 5 mm ist.
- System zum Ausführen der Funktion aus der Kombination eines Feinbrechschrittes und eines ersten Zerkleinerungsschrittes von Rohmaterial, dadurch gekennzeichnet, dass das System einen exzentrisch betriebenen Kegelbrecher mit einem äußeren Brechkegel (2), einem inneren Brechkegel (3) und einem Motor (14) aufweist, wobei der Motor zum Drehen eines drehbar an einem Schaft (4) des inneren Brechkegels (3) des exzentrisch betriebenen Kegelbrecher befestigten Exzenters (8) betreibbar ist, um eine Zentrifugalkraft zu erzeugen und eine Brechkraft zu erhalten, die eine Zerkleinerung des Rohmaterials zwischen den Schichten der Kegel (2, 3) bewirkt und zerkleinertes Material erzeugt, um so in dem exzentrisch betriebenen Kegelbrecher den Feinbrechschritt und den ersten Zerkleinerungsschritt zu integrieren.
- Verwendung eines Brechers zum Ersetzen einer Kombination eines Feinbrechschrittes und eines ersten Zerkleinerungsschrittes, wobei die Verwendung gekennzeichnet ist durch die Verwendung eines exzentrisch betriebenen Kegelbrechers mit einem Motor (14), der zum Drehen eines Exzenters (8) des exzentrisch betriebenen Kegelbrechers betreibbar ist, um so eine Zentrifugalkraft zu erzeugen und eine Brechkraft zwischen einem inneren Kegel (3) an einem Schaft (4) an dem der Exzenter (8) drehbar montiert ist, und einem äußeren Kegel (2) des exzentrisch betriebenen Kegelbrechers zu erhalten, sodass in dem exzentrisch betriebenen Kegelbrecher ein Feinbrechschritt und ein erster Zerkleinerungsschritt erzeugt werden.
- Verwendung eines exzentrisch betriebenen Kegelbrechers nach Anspruch 5, die das Ersetzen einer Kombination aus einem Feinbrechschritt, durchgeführt in einem Brecher, und einem ersten Zerkleinerungsschritt, durchgeführt in einer Rohr- oder Kugelmühle, aufweist.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2004139141/03A RU2283697C2 (ru) | 2004-12-22 | 2004-12-22 | Способ дробления в конусной эксцентриковой дробилке |
EP05851127A EP1839753B1 (de) | 2004-12-22 | 2005-12-14 | Verfahren zum schreddern in einem konischen schredder mit exzenterantrieb |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05851127A Division EP1839753B1 (de) | 2004-12-22 | 2005-12-14 | Verfahren zum schreddern in einem konischen schredder mit exzenterantrieb |
EP05851127.0 Division | 2005-12-14 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2351615A2 EP2351615A2 (de) | 2011-08-03 |
EP2351615A3 EP2351615A3 (de) | 2012-11-14 |
EP2351615B1 true EP2351615B1 (de) | 2015-02-25 |
Family
ID=36602173
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11156410.0A Not-in-force EP2351615B1 (de) | 2004-12-22 | 2005-12-14 | Verfahren und Vorrichtung zum Zerkleinern in einem konischen Zerkleinerer mit Exzenterantrieb |
EP05851127A Not-in-force EP1839753B1 (de) | 2004-12-22 | 2005-12-14 | Verfahren zum schreddern in einem konischen schredder mit exzenterantrieb |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05851127A Not-in-force EP1839753B1 (de) | 2004-12-22 | 2005-12-14 | Verfahren zum schreddern in einem konischen schredder mit exzenterantrieb |
Country Status (9)
Country | Link |
---|---|
EP (2) | EP2351615B1 (de) |
CN (1) | CN101142024B (de) |
AT (1) | ATE499993T1 (de) |
AU (1) | AU2005319763B2 (de) |
CA (1) | CA2593968C (de) |
DE (1) | DE602005026718D1 (de) |
RU (1) | RU2283697C2 (de) |
WO (1) | WO2006068539A2 (de) |
ZA (1) | ZA200705517B (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE535246C2 (sv) * | 2010-07-09 | 2012-06-05 | Sandvik Intellectual Property | Konkross samt förfarande för att balansera denna |
WO2014135215A1 (en) * | 2013-03-08 | 2014-09-12 | Sandvik Intellectual Property Ab | Gyratory crusher outer crushing shell |
US11007532B2 (en) | 2015-12-18 | 2021-05-18 | Sandvik Intellectual Property Ab | Drive mechanism for an inertia cone crusher |
CN105597863A (zh) * | 2016-01-27 | 2016-05-25 | 苏州诚亭自动化设备有限公司 | 一种破碎机挤压装置 |
CN106391196A (zh) * | 2016-11-18 | 2017-02-15 | 无锡大功机械制造有限公司 | 一种旋转式垃圾挤压装置 |
CN108499649A (zh) * | 2018-06-07 | 2018-09-07 | 成都龙腾海兴机械设备有限公司 | 利用振动力做功的破碎机 |
CN112026228A (zh) * | 2020-07-31 | 2020-12-04 | 大别山野岭饮料股份有限公司 | 一种复合饮料原料粉碎压榨机构 |
CN111974488B (zh) * | 2020-09-01 | 2022-03-11 | 枣庄鑫金山智能装备有限公司 | 一种偏心圆锥破碎机 |
CN113941393B (zh) * | 2021-10-27 | 2022-10-25 | 肖为民 | 强制同步谐振惯性圆锥破碎机 |
CN115254261A (zh) * | 2022-06-07 | 2022-11-01 | 安徽美岚智能装备制造有限公司 | 一种矿场用轴承型中碎圆锥破碎机 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3454230A (en) * | 1966-09-29 | 1969-07-08 | Simplicity Eng Co | Combined crushing and attrition apparatus and method |
US3456889A (en) * | 1967-04-10 | 1969-07-22 | Allis Chalmers Mfg Co | Spider bearing assembly for gyratory crushers |
US3700175A (en) * | 1970-08-05 | 1972-10-24 | Hisatuna Saito | Gap controlling device for a cone crusher |
DE2230788A1 (de) * | 1971-11-17 | 1973-05-24 | Thaelmann Schwermaschbau Veb | Nullpunktsnachstelleinrichtung eines spaltweitenmessgeraetes fuer kegelbrecher |
SU604576A1 (ru) * | 1975-07-21 | 1978-04-30 | Предприятие П/Я М-5703 | Конусна дробилка дл тонкого измельчени |
US4967967A (en) * | 1989-11-17 | 1990-11-06 | Nordberg Inc. | Method of high crushing force conical crushing |
SE511886C2 (sv) * | 1992-01-31 | 1999-12-13 | Svedala Arbra Ab | Sätt att styra en gyratorisk kross |
US5312053A (en) * | 1993-01-07 | 1994-05-17 | Cedarapids, Inc. | Cone crusher with adjustable stroke |
RU2049548C1 (ru) * | 1993-06-28 | 1995-12-10 | Борис Леонидович Гиршов | Вибромельница |
US5799885A (en) * | 1996-11-22 | 1998-09-01 | Nordberg, Inc. | High reduction ratio crushing in conical/gyratory crushers |
-
2004
- 2004-12-22 RU RU2004139141/03A patent/RU2283697C2/ru not_active IP Right Cessation
-
2005
- 2005-12-14 AT AT05851127T patent/ATE499993T1/de not_active IP Right Cessation
- 2005-12-14 CN CN2005800482501A patent/CN101142024B/zh not_active Expired - Fee Related
- 2005-12-14 AU AU2005319763A patent/AU2005319763B2/en not_active Ceased
- 2005-12-14 DE DE602005026718T patent/DE602005026718D1/de active Active
- 2005-12-14 EP EP11156410.0A patent/EP2351615B1/de not_active Not-in-force
- 2005-12-14 WO PCT/RU2005/000663 patent/WO2006068539A2/ru active Application Filing
- 2005-12-14 EP EP05851127A patent/EP1839753B1/de not_active Not-in-force
- 2005-12-14 CA CA2593968A patent/CA2593968C/en not_active Expired - Fee Related
-
2007
- 2007-07-05 ZA ZA2007/05517A patent/ZA200705517B/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN101142024B (zh) | 2011-12-21 |
RU2283697C2 (ru) | 2006-09-20 |
EP2351615A2 (de) | 2011-08-03 |
WO2006068539A2 (fr) | 2006-06-29 |
EP1839753A4 (de) | 2009-12-23 |
AU2005319763B2 (en) | 2010-08-19 |
EP1839753B1 (de) | 2011-03-02 |
WO2006068539A3 (fr) | 2006-10-12 |
AU2005319763A1 (en) | 2006-06-29 |
EP2351615A3 (de) | 2012-11-14 |
ZA200705517B (en) | 2012-09-26 |
DE602005026718D1 (de) | 2011-04-14 |
CA2593968C (en) | 2012-09-25 |
CA2593968A1 (en) | 2006-06-29 |
ATE499993T1 (de) | 2011-03-15 |
EP1839753A2 (de) | 2007-10-03 |
CN101142024A (zh) | 2008-03-12 |
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