EP2275372B1 - Leichtlaufwalze - Google Patents

Leichtlaufwalze Download PDF

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Publication number
EP2275372B1
EP2275372B1 EP09165302A EP09165302A EP2275372B1 EP 2275372 B1 EP2275372 B1 EP 2275372B1 EP 09165302 A EP09165302 A EP 09165302A EP 09165302 A EP09165302 A EP 09165302A EP 2275372 B1 EP2275372 B1 EP 2275372B1
Authority
EP
European Patent Office
Prior art keywords
roll
roller
arrangement
range
bearings
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09165302A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2275372A1 (de
Inventor
Jürgen Frauenknecht
Roland Palatzky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Texmag GmbH Vertriebsgesellschaft
Original Assignee
Texmag GmbH Vertriebsgesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Texmag GmbH Vertriebsgesellschaft filed Critical Texmag GmbH Vertriebsgesellschaft
Priority to ES09165302T priority Critical patent/ES2386932T3/es
Priority to EP09165302A priority patent/EP2275372B1/de
Priority to JP2010146202A priority patent/JP5656473B2/ja
Priority to US12/824,276 priority patent/US20110005414A1/en
Priority to CA2709113A priority patent/CA2709113C/en
Priority to CN201010231325.2A priority patent/CN101954778B/zh
Publication of EP2275372A1 publication Critical patent/EP2275372A1/de
Application granted granted Critical
Publication of EP2275372B1 publication Critical patent/EP2275372B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F13/00—Common details of rotary presses or machines
    • B41F13/02—Conveying or guiding webs through presses or machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
    • B65H2401/10—Materials
    • B65H2401/11—Polymer compositions
    • B65H2401/112—Fibre reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2601/00—Problem to be solved or advantage achieved
    • B65H2601/20—Avoiding or preventing undesirable effects
    • B65H2601/24—Deformation of part of handling machine

Definitions

  • the present invention relates to a roller assembly used in printing machines, especially in rotary printing machines.
  • Rotary printing presses use a large number of deflection rollers that can neither be actively driven nor actively decelerated. In the event of a malfunction (for example, in the case of a paper tear), the rotary printing press must be stopped. Since a rotary printing press is often operated at relatively high paper speeds (e.g., 1000 m / min and 18 m / sec, respectively), the deceleration process takes a relatively long time and the broke is considerable (sometimes over 100 meters of paper tape).
  • a roller assembly has a roller and two rotary bearings.
  • the roller has a reinforcement with a fiber composite material which is arranged inside the roller, wherein the ratio of the distance of the radial line of action of the rotary bearing to the roller end relative to the total length of the roller is in the range of 0.015 to 0.05.
  • the reinforcement is preferably arranged between the rotary bearings and designed such that the roller is reinforced in relation to a bending load.
  • the reinforcement with a fiber composite material may have various configurations.
  • the reinforcement can be a tube made of a fiber composite material have, which rests from the inside of the roller.
  • the reinforcement may comprise strips of a fiber composite material, which run parallel to the roll axis and are arranged radially within the roll. If strips are used, a support tube can additionally be provided in order to support the strips of a fiber composite material from the inside.
  • the reinforcement with a fiber composite material high rigidity of the roller assembly is achieved, wherein the roller with the reinforcement at the same time has a relatively low moment of inertia.
  • the rotary bearings of the roller assembly can be arranged on a (fixed) axis, which extends over the entire length of the roller.
  • the rotary bearings are preferably arranged at an end region of the roller.
  • the pivot bearings can be advantageously supported, wherein the end point of the axis, which serve to fasten the roller assembly, do not have to absorb bending moments.
  • pivot bearings can be arranged on axle sections which are separated from one another.
  • the assembly may be more expensive, and that the shaft sections must also absorb bending moments.
  • this has the advantage that the bars of reinforcement, which rotate together with the roller in operation, can extend beyond the center, since no continuous solid axis in the way.
  • the entire roller arrangement has been optimized in order to achieve the least possible deflection.
  • the length of the roller, the position of the rotary bearings, the wall thicknesses of the roller and the reinforcement with fiber composite were taken into account. It has been found that the ratio of the distance between the radial line of action of the rotary bearing to the end of the roller relative to the total length of the roller is advantageously in the range of 0.015 to 0.05, in particular from 0.03 to 0.04, in particular about or exactly 0.035.
  • the ratio of outer diameter of the roller to the total length of the roller is preferably in the range of 0.03 to 0.1, in particular 0.04 to 0.7, in particular about 0.05 to 0.06, preferably about or exactly 0.54.
  • the ratio of the wall thickness of the roller in the area between the rotary bearings relative to the outer diameter of the roller is in the range of 0.01 to 0.08, in particular 0.02 to 0.06, in particular about 0.015 to 0.04, preferably about or exactly 0, 03.
  • the ratio of the wall thickness of the fiber composite tube to the wall thickness of the roller in the region between the pivot bearings is in the range of 0.2 to 1.0, in particular 0.5 to 0.9, in particular about 0.6 to 0.8, preferably about or exactly 0.71.
  • roller cover At the ends of the axes preferably roller cover are arranged, wherein between the roller covers and the roller, an air gap is present.
  • the air gap extends in the circumferential direction and is in the range of 0.3 to 2 mm, in particular in the range of 0.5 to 1.8 mm, in particular in the range of 0.9 to 1.4 mm, preferably about or exactly 1.25 mm.
  • multifilament carbon fibers or polyacrylonitrile-based fibers which are preferably carbonized by pyrolysis or refined by graphitization to Ultra High Modulus (UHM) fibers.
  • UHM Ultra High Modulus
  • the fibers can be embedded in a matrix, in particular in a duroplastic matrix or a resin matrix (typically epoxy resin).
  • the course of the fiber directions is preferably in the region of the total reinforcement in the longitudinal direction (with respect to the roller axis).
  • the fibers run alternatively or additionally in the angular range of 30-60 ° to the longitudinal direction, and if necessary, are arranged crossed.
  • Fig. 1 and Fig. 2 show a longitudinal or cross section through a roller assembly according to a first embodiment of the present invention.
  • the illustrated roller assembly comprises a roller 1 and two rotary bearings 2a, 2b .
  • the roller 1 has a reinforcement with a fiber composite material, which is arranged inside the roller 1 .
  • the reinforcement is preferably arranged between the rotary bearings 2a, 2b and designed such that the roller 1 is reinforced with respect to a bending load.
  • the reinforcement consists in the in Fig. 1 illustrated embodiment of a tube 3 made of a fiber composite material, which rests from the inside to the roller 1 .
  • the reinforcement achieves a high rigidity of the roller arrangement, with the roller simultaneously having a relatively low moment of inertia with the reinforcement.
  • the roller arrangement or the rotary printing press can be brought to a standstill faster in the event of a malfunction with one or more roller arrangements according to the invention than is the case with roller arrangements according to the prior art, wherein the braking effect is mediated via the paper web.
  • the reinforcement minimizes the deflection of the roll, which is generated due to the force of the paper web, so that the paper web is not partially stretched by the deflection. Because at a point with a high deflection, the path that the paper web has to travel is less than at a point with a small deflection.
  • the rotary bearings 2a, 2b of the roller assembly are in the embodiment according to Fig. 1 arranged on a fixed axis 8 , which extends over the entire length of the roller.
  • the rotary bearings 2a, 2b are arranged at an end region of the roller, ie right and left. With a fixed Axis, the pivot bearings can be supported advantageously, the end point of the axis, which serve to fasten the roller assembly, do not have to absorb bending moments.
  • the entire roller arrangement has been optimized in order to achieve the least possible deflection.
  • the length of the roller, the position of the rotary bearings, the wall thicknesses of the roller and the reinforcement with fiber composite were taken into account. It was found that the ratio of the distance between the radial line of action of the pivot bearing to the end of the roll over the total length of the roll is advantageously about 0.035.
  • the ratio of outer diameter of the roll to the total length of the roll is preferably about 0.54.
  • the ratio of the wall thickness of the roller in the area between the pivot bearings relative to the outer diameter of the roller is about 0.03.
  • the ratio of the wall thickness of the fiber composite pipe to the wall thickness of the roll in the area between the rotary bearings is about 0.71.
  • Roller covers 10a, 10b are preferably respectively arranged at the ends of the axles, an air gap 11 being present between the roller covers 10a, 10b and the roller.
  • the air gap runs in the circumferential direction and is in the range of 1.25 mm. The action of the fixed roller cover and the rotating roller prevents dirt from entering the interior of the roller assembly.
  • Fig. 3 shows a longitudinal section through a roller assembly according to a second embodiment of the present invention.
  • This embodiment corresponds to the first embodiment except that there is no continuous axis. Instead, the pivot bearings 2a, 2b are arranged on axle sections 9a, 9b , which are separated from one another.
  • FIG. 4 and FIG. 5 show a longitudinal or cross section through a roller assembly according to a third embodiment of the present invention.
  • This embodiment corresponds to the second embodiment, wherein the reinforcement additionally comprises strips 4 made of a fiber composite material which extend parallel to the roll axis and are arranged radially inside the roll 1.
  • the strips extend over the roller center.
  • Fig. 6 and Fig. 7 show a longitudinal or cross section through a roller assembly according to a fourth embodiment of the present invention.
  • strips 6 are also provided, but do not extend beyond the roller center.
  • a further support tube 5 is provided here radially inwardly with respect to the strips 6 in order to support the strips 6 of a fiber composite material from the inside.
  • the support tube may also consist of the fiber composite material.
  • a tube 3 may be provided in addition, as is the case in the first embodiment.
  • FIGS. 8 and 9 show a longitudinal or cross section through a roller assembly according to a fifth embodiment of the present invention.
  • This embodiment has as a reinforcement exclusively strips 7 made of fiber composite material, but no tube made of a fiber composite material.
  • multifilament carbon fibers or polyacrylonitrile-based fibers can be used, which are preferably carbonized by pyrolysis or refined by graphitization to UltraHochmodul fibers (UHM).
  • UHM UltraHochmodul fibers
  • the fibers can be embedded in a matrix, in particular in a duroplastic matrix or a resin matrix (typically epoxy resin).
  • the course of the fiber directions is preferably in the region of the total reinforcement in the longitudinal direction (with respect to the roller axis).
  • the fibers run alternatively or additionally in the angular range of 30-60 ° to the longitudinal direction, and if necessary, are arranged crossed.
  • the reinforcement can be introduced in all embodiments in a state when the matrix or the epoxy resin is not yet cured. In this way, a firm bond between the reinforcement and the roller is achieved.
  • the reinforcement can also be formed beforehand, and then inserted and glued into the roll.
  • the roll assembly is balanced, wherein - if necessary - balancing weights are arranged or glued in the interior of the roll at appropriate locations.
  • pivot bearings are shown in the embodiments as a ball bearing. However, plain bearings or air bearings can be used instead.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Rotary Presses (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
EP09165302A 2009-07-13 2009-07-13 Leichtlaufwalze Active EP2275372B1 (de)

Priority Applications (6)

Application Number Priority Date Filing Date Title
ES09165302T ES2386932T3 (es) 2009-07-13 2009-07-13 Rodillo de marcha fácil
EP09165302A EP2275372B1 (de) 2009-07-13 2009-07-13 Leichtlaufwalze
JP2010146202A JP5656473B2 (ja) 2009-07-13 2010-06-28 印刷機用ロールアセンブリ
US12/824,276 US20110005414A1 (en) 2009-07-13 2010-06-28 Low Friction Roll
CA2709113A CA2709113C (en) 2009-07-13 2010-07-07 Fiber composite reinforced printing roll
CN201010231325.2A CN101954778B (zh) 2009-07-13 2010-07-13 低摩擦辊及具有该辊的印刷机

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP09165302A EP2275372B1 (de) 2009-07-13 2009-07-13 Leichtlaufwalze

Publications (2)

Publication Number Publication Date
EP2275372A1 EP2275372A1 (de) 2011-01-19
EP2275372B1 true EP2275372B1 (de) 2012-05-30

Family

ID=40902883

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09165302A Active EP2275372B1 (de) 2009-07-13 2009-07-13 Leichtlaufwalze

Country Status (6)

Country Link
US (1) US20110005414A1 (ko)
EP (1) EP2275372B1 (ko)
JP (1) JP5656473B2 (ko)
CN (1) CN101954778B (ko)
CA (1) CA2709113C (ko)
ES (1) ES2386932T3 (ko)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010015108A1 (de) * 2010-04-16 2011-10-20 Goebel Gmbh Rotationszylinder für eine Verarbeitungsmaschine
DE202011003940U1 (de) * 2011-03-14 2012-06-15 Texmag Gmbh Vertriebsgesellschaft Walze
EP2524805A1 (en) * 2011-05-20 2012-11-21 KBA-NotaSys SA Ink wiping system for an intaglio printing press
US10450480B2 (en) * 2013-03-13 2019-10-22 Hentzen Coatings, Inc. Water-reducible single-component moisture-curing polyurethane coatings

Family Cites Families (32)

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FR2635718A1 (fr) * 1988-08-23 1990-03-02 Francille Jean Cylindre notamment d'imprimerie
IT1248446B (it) * 1990-12-19 1995-01-19 Componenti Grafici Srl Rullo pressore per macchina da stampa, con sistema di condizionamento e di lubrificazione ad olio
DE4109438C2 (de) * 1991-03-22 2001-12-20 Koenig & Bauer Ag Farbheber für Druckmaschinen
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Also Published As

Publication number Publication date
CN101954778A (zh) 2011-01-26
JP2011021746A (ja) 2011-02-03
EP2275372A1 (de) 2011-01-19
US20110005414A1 (en) 2011-01-13
CN101954778B (zh) 2013-03-06
CA2709113A1 (en) 2011-01-13
CA2709113C (en) 2014-06-17
ES2386932T3 (es) 2012-09-06
JP5656473B2 (ja) 2015-01-21

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