EP2252397A1 - Verfahren zur herstellung von polyamiden - Google Patents

Verfahren zur herstellung von polyamiden

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Publication number
EP2252397A1
EP2252397A1 EP09709916A EP09709916A EP2252397A1 EP 2252397 A1 EP2252397 A1 EP 2252397A1 EP 09709916 A EP09709916 A EP 09709916A EP 09709916 A EP09709916 A EP 09709916A EP 2252397 A1 EP2252397 A1 EP 2252397A1
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EP
European Patent Office
Prior art keywords
cations
polyamides
acid
ionic liquid
monomers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09709916A
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German (de)
English (en)
French (fr)
Inventor
Faissal-Ali El Toufaili
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BASF SE
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BASF SE
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Priority to EP09709916A priority Critical patent/EP2252397A1/de
Publication of EP2252397A1 publication Critical patent/EP2252397A1/de
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/04Preparatory processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0278Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre
    • B01J31/0281Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member
    • B01J31/0284Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member of an aromatic ring, e.g. pyridinium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0287Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing atoms other than nitrogen as cationic centre
    • B01J31/0288Phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0287Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing atoms other than nitrogen as cationic centre
    • B01J31/0289Sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • C08G69/28Preparatory processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

  • the invention relates to a process for preparing polyamides by reacting starting monomers selected from dicarboxylic acids and diamines or salts of the dicarboxylic acids and diamines, aminocarboxylic acids, aminonitriles, lactams and mixtures thereof.
  • WO 2006/048171 relates to the preparation of polyisocyanates by reacting primary amines with phosgene in the presence of ionic liquids as solvent.
  • the solvents used are in particular substituted imidazolium chlorides.
  • WO 02/079269 describes the polymerization of vinylic starting monomers by free-radical or thermal polymerization in ionic liquids.
  • Aromatic diamines are reacted with anhydrides or acid chlorides of di- and tetracarboxylic acids, resulting in the preparation of polyamides and polyimides.
  • the carboxylic acids must be present in derivatized form.
  • the object of the present invention is to provide a process for the preparation of polyamides by reacting dicarboxylic acids and diamines or salts of the dicarboxylic acids and diamines, aminocarboxylic acids, aminonitriles, lacquers Camouflage and mixtures thereof, which can be carried out at low temperatures in a solvent without additional use of additional accelerators.
  • the object is achieved by a process for preparing polyamides by reacting starting monomers selected from dicarboxylic acids and diamines or salts of the dicarboxylic acids and diamines, aminocarboxylic acids, aminonitriles, lactams and mixtures thereof, optionally with the addition of water or of functionalizing compounds which are capable of binding to carboxyl or amino groups, eg in that they have at least one carboxyl, hydroxyl or amino group in which the reaction is carried out in an ionic liquid as solvent without the use of additional accelerators which are present in an amount of more than 50 mol%, based on the monomers ,
  • polyamides are understood according to the invention polymers and oligomers, preferably polymers.
  • polyamides can be prepared from corresponding starting monomers in ionic liquids at low temperatures without having to use additional activator components such as triphenylphosphine. It is possible to use functionalizing compounds with.
  • the preparation is carried out without the addition of additional accelerators which, based on the monomers, are present in an amount of more than 50 mol%, preferably more than 20 mol%, in particular more than 10 mol%. Particularly preferably, the reaction is carried out entirely without the use of additional accelerators.
  • the ionic liquid is excluded; it may possibly have an accelerating effect.
  • the reaction can according to the invention at a temperature in the range of 50 to 200 0 C, more preferably 130 to 170 0 C, in particular 140 to 160 ° C are performed.
  • the object is also achieved according to the invention by a process for the functionalization of polyamides by transamidation, in which the polyamides are dissolved in an ionic liquid and reacted with functionalized monomers which have at least one or preferably at least two amino and / or carboxyl groups. samidiert. It has been found according to the invention that, due to the low reaction temperatures, transamidations with monomers are also possible which are not stable under customary polycondensation conditions. By using the invented The ionic liquids according to the invention make it possible to keep the reaction temperature very low and still achieve effective transamidation.
  • the object is also achieved according to the invention by a process for the production of fibers, films, films or coatings from polyamides, in which one prepared by a method as described above polyamides, which are present as a solution in an ionic liquid, out of the solution the further steps for fiber, film, film or coating formation subjects.
  • the solution is fed without further pretreatment steps or intermediate steps of the fiber, film, film or coating formation.
  • a portion of the ionic liquid may be removed to yield a more concentrated polyamide solution.
  • the polyamide is not separated from the ionic liquid before further reaction, but remains as a solution in the ionic liquid.
  • the process according to the invention offers the advantage that the polyamide, as it results from the preparation in the ionic liquid, can be directly subjected to further processing. Thus, intermediate steps such as a work-up of the solid and re-dissolving can be avoided.
  • the process is particularly inexpensive.
  • ionic liquids are understood to mean compounds which have at least one cationic center and at least one anionic center, in particular having at least one cation and at least one anion, one of the ions, in particular the cation, being organic.
  • Ionic liquids are, according to the definition of water segregation and germ in: Angewandte Chemie 2000, 112, 3926-3945 at relatively low temperatures melting salts of non-molecular, ionic character. They are already liquid at relatively low temperatures and relatively low in viscosity. They have very good solubilities for a large number of organic, inorganic and polymeric substances. In addition, they are generally non-flammable, non-corrosive and have no measurable vapor pressure.
  • Ionic liquids are compounds that are formed from positive and negative ions, but are charge-neutral overall.
  • the positive as well as the negative ions are predominantly monovalent, but multivalent anions and / or cations are also possible, for example with one to five, preferably one to four, more preferably one to three and most preferably one to two electrons. see charges per ion.
  • the charges can be located at different localized or delocalized regions within a molecule, so betainartig, or even as a separate anion and cation be distributed. Preference is given to those ionic liquids which are composed of at least one cation and at least one anion.
  • ionic liquids are in particular as solvents for chemical reactions, as auxiliaries for the separation of acids from chemical reaction mixtures, as described in DE 10202838, as auxiliaries for the extractive rectification for the separation of dense or azeotropic mixtures, as described in WO 02/074718 or as Heat transfer medium in solar thermal systems, as described in Proceeding of Solar Forum, 2001, April 21 to 25, Washington, DC
  • the invention is not limited to special ionic liquids; It is possible to use all suitable ionic liquids, including mixtures of different ionic liquids.
  • Ionic liquids have a more complex solution behavior compared to traditional aqueous and organic solvents, since ionic liquids are salts and not molecular nonionic solvents.
  • Ionic liquids are preferably present in a temperature range of -70 to 300 0 C in the liquid phase.
  • the temperature resistance should preferably be at least 100 0 C, preferably at least 150 ° C, in particular at least 170 0 C.
  • polyamide 6 granules are dissolved at a temperature of 170 ° C. to obtain a 20% by weight solution.
  • Ionic liquids having the lowest possible melting point are preferred, and in particular below 150 ° C, more preferably below 100 0 C, particularly preferably below 80 0 C.
  • the ionic liquid acting as the reaction medium may be selected so that it is substantially inert to the substances participating in the reaction, or preferably catalyzes the production of polyamide. It should be present as a liquid under the reaction conditions and have sufficient solubility for the reaction for the products and intermediates resulting from the reaction.
  • the ionic liquids are typically built up from an organic cation, which is often obtained by alkylation of a compound, for example of Imidazoles, pyrazoles, thiazoles, isothiazoles, azathiazoles, oxothiazoles, oxazines, oxazolines, oxazaboroles, dithiozoles, triazoles, selenozoles, oxaphospholes, pyrroles, borols, furans, thiophenes, phospholes, pentazoles, indoles, indolines, oxazoles, isoxazoles, isoxazoles, isotriazoles, Tetrazoles, benzofurans, dibenzofurans, benzothiophenes, dibenzothiophenes, thiadiazoles, pyridines, pyrimidines, pyrazines, pyridazines, piperazines, piperidines, morpholones
  • the cation of the ionic liquid is particularly preferably selected from the group comprising quaternary ammonium cations, phosphonium cations, imidazolium cations H-pyrazolium cations, pyridazinium ions, pyrimidinium ions, pyrazinium ions, Pyrolidinium cations, guanidinium cations, 5- to at least 6-membered cations containing at least one phosphorus or sulfur atom, the 1, 8-diazabicyclo [5.4.0] undec-7-enium cation and the 1, 8- Diazabicyclo [4.3.0] non-5-inium cation and oligo- and polymers containing these cations.
  • the anionic portion of the ionic liquid may be composed of inorganic or organic anions. Typical examples thereof are halides, BX 4 " , PF 6 “ , AsF 6 “ , SbF 6 “ , NO 2 “ , NO 3 “ , SO 4 2 “ , BR 4 " , substituted or unsubstituted carboranes, substituted or unsubstituted metallocarboranes, phosphates , Phosphites, polyoxomethalates, substituted or unsubstituted carboxylates, triflates and non-coordinating anions.
  • R may be hydrogen, alkyl, substituted alkyl, cycloalkyl, substituted cycloalkyl, heteroalkyl, heterocycloalkyl, substituted heterocycloalkyl, aryl, substituted aryl, heteroaryl, substituted heteroaryl, alkoxy-aryloxy, acyl, SiIyI, boryl, phosphino, amino, thio, seleno and Combinations of these include.
  • the cation may have a single five-membered ring that is not attached to other ring structures.
  • An example of this is an imidazolium cation.
  • the anion of the ionic liquid may be a halogen or pseudohalogen.
  • Room temperature ionic liquids which can be used according to the invention are described, for example, in WO 02/079269 on pages 13 to 16. There are given as cations, for example, large, asymmetric organic cations such as N-alkylpyridinium, alkylammonium, alkylphosphonium and N, N'-dialkylimidazolium.
  • the ionic liquids have a high stability and, particularly preferably has a decomposition temperature above 400 0 C.
  • a decomposition temperature above 400 0 C.
  • dialkylimidazolium and alkylpyridinium such high decomposition temperatures.
  • Particular preference may be given to using 1-alkyl-3-methylimidazolium salts, for example PF 6 "being a suitable counterion.
  • WO 2005/007657 describes salts of 1,5-diazabicyclo [4.3.0] non-5-ene (DBN) and 1, 4-diazabicyclo [5.4.0] undec-7-ene (DBU).
  • DBN non-5-ene
  • DBU 4-diazabicyclo [5.4.0] undec-7-ene
  • WO 2004/084627 discloses cyclic amine bases such as pyridinium, pyridazinium, pyrimidinium, pyrazinium, imidazolium, pyrazolium, oxazolium, 1,2,3- and 1,2,4-triazolium, thiazolium, piperidinium, pyrrolidinium, as cations. Quinolinium and isoquinolinium described.
  • Suitable counterions for 1,8-diazabicyclo [5.4.0] undec-7-enium include, for example, chloride, methanesulfonate, formate, acetate, tosylate, trifluoroacetate, saccharinate, hydrogen sulfate, lactate thiocyanate, and trifluoromethanesulfamate.
  • the DBU ion can, for example, by especially be substituted.
  • 8-butyl-DBU or 8-octyl-DBU can be used as a cation.
  • ionic liquid as the cation optionally substituted Imidazoliumkationen, optionally substituted 1, 8-diazabicyclo [5.4.0] undec-7-eniumkationen or mixtures thereof.
  • Suitable substituents are in particular alkyl substituents, for example C MO - alkyl substituents.
  • imidazolium ions are preferably d- 4- alkyl substituents, in particular ethyl and methyl substituents in question.
  • EMIM ethylmethylimidazolium
  • MMIM methylmethylimidazolium
  • butylmethylimidazolium may preferably be used as the cation.
  • C 3 -io-alkyl substituents in particular C 4 _ 8 -alkyl substituents used.
  • Particularly preferred are 8-butyl-DBU and 8-octyl-DBU and mixtures thereof.
  • anions for the imidazolium salts the anions described above can be used.
  • Preferred counterions are preferably selected from halo- halide, optionally substituted Ci -4 carboxylate, phosphate, Ci -4 alkyl phosphate, di-d- 4 alkyl phosphate, d-4 alkyl sulfonate, hydrogen sulfate, or mixtures thereof.
  • the phosphorus-containing anions are usually catalytically active in the polyamide production.
  • the ionic liquid is ethylmethylimidazolium diethyl phosphate (EMIM DEP), methylmethylimidazolium dimethyl phosphate (MMIM DMP), or a mixture thereof.
  • EMIM DEP ethylmethylimidazolium diethyl phosphate
  • MMIM DMP methylmethylimidazolium dimethyl phosphate
  • the ionic liquid may also contain water in minor proportions.
  • the water content in the ionic liquid may be 0 to 5% by weight.
  • the water content is as low as possible.
  • polyamides are prepared by reacting starting monomers selected from dicarboxylic acids and diamines or salts of the dicarboxylic acids and diamines, aminocarboxylic acids, aminonitriles, lactams and mixtures thereof. These may be starting monomers of any desired polyamides, for example aliphatic, partially aromatic or aromatic polyamides, which may be amorphous, crystalline or partially crystalline.
  • the polyamides can have any suitable viscosities or molecular weights. Preferred polyamides to be prepared and the starting monomers are explained below.
  • polyamides with aliphatic partially crystalline or partially aromatic and amorphous structure of any kind and their blends including polyetheramides such as polyether block amides.
  • polyetheramides such as polyether block amides.
  • polyamides should be understood as meaning all known polyamides.
  • Such polyamides generally have a viscosity number of from 90 to 350, preferably from 110 to 240 ml / g, determined in a 0.5% strength by weight solution in 96% strength by weight sulfuric acid at 25 ° C. according to ISO 307 ,
  • polyamides which differ from Lac- Camouflage with 7 to 13 ring members derived, such as polycaprolactam, polycapryllactam and polylaurolactam, and polyamides, which are obtained by reacting dicarboxylic acids with diamines.
  • alkanedicarboxylic acids having 6 to 12, in particular 6 to 10 carbon atoms and aromatic dicarboxylic acids can be used.
  • Suitable diamines are, in particular, alkanediamines having 2 to 12, in particular 6 to 8, carbon atoms and also m-xylylenediamine, di (aminophenyl) methane, di (4-aminocyclohexyl) methane, 2,2-di (aminophenyl) propane or 2,2-di (4-aminocyclohexyl) propane and p-phenylenediamine.
  • dicarboxylic acids and diamines can be used in equimolar amounts. If it is a volatile in the reaction conditions diamine, can also be worked with a diamine surplus to compensate for the loss.
  • Preferred polyamides are polyhexamethylene adipamide (PA 66) and polyhexamethylene sebacamide (PA 610), polycaprolactam (PA 6) and copolyamides 6/66, in particular with a content of 5 to 95% by weight of caprolactam units.
  • PA 6, PA 66 and Copolyamide 6/66 are particularly preferred.
  • polyamides which are e.g. are obtainable by condensation of 1,4-diaminobutane with adipic acid at elevated temperature (polyamide-4,6). Manufacturing processes for polyamides of this structure are known e.g. in EP-A 38 094, EP-A 38 582 and EP-A 39 524 described.
  • polyamides which are obtainable by copolymerization of two or more of the abovementioned monomers, or mixtures of a plurality of polyamides, the mixing ratio being arbitrary.
  • the triamine content is less than 0.5, preferably less than 0.3 wt .-% (see EP-A 299 444).
  • the preparation of partially aromatic copolyamides with a low triamine content can be carried out according to the methods described in EP-A 129 195 and 129 196. The following non-exhaustive list contains the mentioned, as well as other polyamides according to the invention (in parentheses, the monomers are given):
  • PA 26 ethylenediamine, adipic acid
  • PA 210 ethylenediamine, sebacic acid
  • PA 46 tetramethylenediamine, adipic acid
  • PA 66 hexamethylenediamine, adipic acid
  • PA 69 hexamethylenediamine, azelaic acid
  • PA 610 hexamethylenediamine, sebacic acid
  • PA 612 hexamethylenediamine, decanedicarboxylic acid
  • PA 613 hexamethylenediamine, undecanedicarboxylic acid
  • PA 1212 (1, 12-dodecanediamine, decanedicarboxylic acid)
  • PA 1313 (1, 13-diaminotridecane, undecanedicarboxylic acid)
  • PA MXD6 m-xylylenediamine, adipic acid
  • PA TMDT trimethylhexamethylenediamine, terephthalic acid
  • PA 8 (capryllactam)
  • PA 9 (9-aminounddecanoic acid)
  • PA 12 (laurolactam)
  • Polyamide-6, polyamide-66 or MXD6-polyamide (adipic acid / m-xylylenediamine) are particularly preferably used.
  • branching monomers e.g. have at least three carboxyl or amino groups
  • Monomers capable of attachment to carboxyl or amino groups e.g. Example, by epoxy, hydroxyl, isocyanato, amino and / or carboxyl groups, and having functional groups selected from hydroxyl, ether, ester, amide, imine, imide, halogen, cyano and Nitro groups, CC double or triple bonds,
  • polymer blocks which are capable of attachment to carboxyl or amino groups, for example poly-p-aramidoligomers.
  • the property spectrum of the polyamides produced can be adjusted freely within wide limits.
  • triacetonediamine compounds can be used as functionalizing monomers. These are preferably 4-amino-2,2,6,6-tetramethylpiperidine or 4-amino-1-alkyl-2,2,6,6-tetramethylpiperidine in which the alkyl group has 1 to 18 carbon atoms or is replaced by a benzyl group.
  • the triacetonediamine compound is added to the starting monomers in an amount of preferably 0.03 to 0.8 mol%, particularly preferably 0.06 to 0.4 mol%, based in each case on 1 mol of acid amide groups of the polyamide.
  • the polyamides are dissolved in an ionic liquid and transamidated with functionalized monomers which have at least one or two amino and / or carboxyl groups.
  • a-mid groups are opened and closed so that the functionalized monomers can be incorporated into the polymer chain.
  • the functionalized monomers used for the functionalization can be functionalized as described above. correspond to the compounds, but contain at least one or two amino and / or carboxyl groups.
  • the ionic liquid used as a solvent can also serve as a catalyst for the transamidation, so that it can be transamidated under mild conditions.
  • the process according to the invention can be carried out continuously or batchwise.
  • the reaction can be carried out under dehydration.
  • the water obtained in a polycondensation is typically dissolved in the ionic liquid, whereby an equilibrium value for the viscosity or the molecular weight is established.
  • dehydration for example by evaporation, the equilibrium can be shifted in the direction of higher viscosities or higher molecular weights.
  • the water removal can be carried out, for example, with the aid of evaporators such as thin-film evaporators.
  • transamidation allows functionalities to be incorporated into any technical polyamide.
  • Partially or fully aromatic polyamides are also available in the process according to the invention.
  • In contrast to known production processes can be dispensed with the use of sulfuric acid as a solvent, and it is not necessary to use acid chlorides of aromatic dicarboxylic acids.
  • triphenyl phosphite as the activating compound in the prior art.
  • the polyamides can be spun directly from the ionic liquids, wherein the spun threads can be obtained for example by precipitation in a liquid precipitation medium such as water. Also precipitations in other protic solvents such as Ci -4 -alkanols or mixtures thereof with water are possible. Also a precipitation by freeze-drying can be performed. Often, the spinning is carried out under stretching, with or without air gap can be used. Methods for spinning out of solution are known per se.
  • the fibers may be porous or non-porous.
  • the obtained fiber dried by freeze-drying, whereby the formation of the porous structure is achieved.
  • non-porous fibers can be obtained.
  • Films, films or coatings are in particular by knife coating of the dissolved polyamide on a substrate surface, optionally spraying with protic solvents, especially water, a d- 4 alcohol or mixtures thereof, immersion in a precipitation or coagulation bath and subsequent drying of the resulting film, Film or coated substrate.
  • protic solvents especially water, a d- 4 alcohol or mixtures thereof
  • immersion in a precipitation or coagulation bath and subsequent drying of the resulting film, Film or coated substrate.
  • a stretching of a film can take place, similar to the aftertreatment of the fibers.
  • the application temperature is preferably from 0 to 250 0 C, particularly preferably 20 to 200 0 C.
  • the thickness of films or films produced according to the invention is adjustable and, according to the application, is preferably from 5 to 1000 .mu.m, more preferably from 10 to 100 .mu.m.
  • a protic solvent for example water, a d- 4- alkanol or Gemi- see thereof vaporized before the coagulation in a coagulation bath, usually containing a protic solvent, for example water, a C 1-4 alkanol or mixtures thereof.
  • a protic solvent for example water, a C 1-4 alkanol or mixtures thereof.
  • the fibers, films, films or coatings can be dried, for example in vacuo or even freeze-dried.
  • porous structures characterized by a substantially porous surface it is advantageous to use the e.g. from a hot solution, as described, to steam-treated film on a hot glass plate for a period of time in the range from 1 to 20 minutes, preferably 2 to 10 minutes, in particular 3 to 7 minutes, and then into a precipitating or To douse coagulation bath.
  • a film produced in this way, which has been freeze-dried, has a porous structure in the interior and is additionally distinguished by an open-pored surface.
  • the solution of the polyamide is laced onto a woven, knitted or nonwoven fabric, which may consist of polyamide, polyester, polypropylene or another synthetic or natural fiber, for example.
  • the dissolved polyamide is then treated by spraying with water, alcohol or a mixture of both, optionally with the addition of ionic liquids, and then immersed in a precipitation or coagulation bath.
  • the polymer precipitates, and the resulting coating is characterized by a good tissue bond.
  • the coating exhibits a uniformly porous structure, similar or equal to the structure described above for fibers.
  • the application thickness is preferably in the range of 5 to 500 .mu.m, particularly preferably 10 to 400 .mu.m, in particular 20 to 200 microns.
  • the process according to the invention makes it possible to determine the desired product properties, such as the relative viscosity, already in the preparation of the polyamide, depending on the subsequent further treatment or further processing.
  • the process of the invention is typically carried out at ambient pressure. However, it can also be carried out at elevated or reduced pressure, for example in the range of 5 mbar to 3 bar.
  • the reaction time is typically 0.5 to 250 hours, more preferably 10 to 50 hours.
  • the experimental setup consists of a 250 ml three-necked flask connected to a nitrogen purge / stripping system.
  • the reaction temperature was checked with a thermometer.
  • a 20 wt% solution of the salt or monomer of the desired polyamide in the EMIM DEP (ethylmethylimidazole diethyl phosphate) solution was prepared at ambient and ambient pressure.
  • the reaction mixture was then heated to a temperature of 150 ° C. with constant stirring for the desired reaction time, with or without stripping with nitrogen.
  • the product was obtained by precipitation in water and subsequent drying.
  • the reaction is relatively fast and the functional monomer can be incorporated into the standard polymer by transamidation.
  • the water removal which was the rate-limiting step in the previous system, should not be a problem in this case since most of the water was already removed during the synthesis of the polyamide 66 polymer.
  • DSC measurements show that sebacic acid was incorporated into the polyamide 66, as evidenced by the melting and crystallization peaks.
  • Polyamide 6T was polymerized from hexamethylene diamine and terephthalic acid for 48 hours at 150 0 C in EMIM DEP.
  • the measured proportion of carboxyl groups corresponds to the equilibrium value. This shows that ionic liquids allow the synthesis of semiaromatic polyamides at 150 0 C.
  • Table 6 The results are summarized in Table 6.
  • wholly aromatic polyamides polyphenylene amide
  • EMIM-DEP equimolar amounts of terephthalic acid and p-phenylenediamine were dissolved in EMIM-DEP. After heating to 150 ° C and stirring for 48 hours, the product was collected and analyzed. It was again observed that the turnover is the equilibrium value reached.
  • the big advantage here is that the polymerization can be carried out in the presence of terephthalic acid and no use of terephthaloyl chloride is necessary.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polyamides (AREA)
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