EP2233548A1 - Verfahren zur herstellung von ferrokoks - Google Patents

Verfahren zur herstellung von ferrokoks Download PDF

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Publication number
EP2233548A1
EP2233548A1 EP07860587A EP07860587A EP2233548A1 EP 2233548 A1 EP2233548 A1 EP 2233548A1 EP 07860587 A EP07860587 A EP 07860587A EP 07860587 A EP07860587 A EP 07860587A EP 2233548 A1 EP2233548 A1 EP 2233548A1
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EP
European Patent Office
Prior art keywords
molded product
containing material
coal
ferrocoke
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07860587A
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English (en)
French (fr)
Other versions
EP2233548B1 (de
EP2233548A4 (de
Inventor
Kiyoshi Fukada
Izumi Shimoyama
Takashi Anyashiki
Hidekazu Fujimoto
Tetsuya Yamamoto
Hiroyuki Sumi
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JFE Steel Corp
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JFE Steel Corp
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Publication date
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Publication of EP2233548A1 publication Critical patent/EP2233548A1/de
Publication of EP2233548A4 publication Critical patent/EP2233548A4/de
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Publication of EP2233548B1 publication Critical patent/EP2233548B1/de
Not-in-force legal-status Critical Current
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/08Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form in the form of briquettes, lumps and the like
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/12Making spongy iron or liquid steel, by direct processes in electric furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/007Conditions of the cokes or characterised by the cokes used

Definitions

  • the present invention relates to a method of producing ferrocoke suitable for blast furnace feed by carbonization with use of raw materials of iron ore and coal.
  • a continuous formed-coke producing method has been developed as a method of producing coke to be replaced with the coke producing method in chamber oven.
  • a vertical shaft brick furnace build in chamotte brick not silica brick is used as carbonization oven. After coal is cold-molded into a predetermined size, it is charged into a shaft furnace and heated with use of circulating gas for heat carrier to carbonize a formed coal, and thereby a formed coke is produced.
  • ferrocoke is a mixture of coal (hereinafter referred to as "carbon-containing material") and iron ore or iron material (hereinafter referred to as "iron oxide-containing material”)
  • carbon-containing material a mixture of coal
  • iron oxide-containing material iron ore or iron material
  • the present invention was carried out in view of the above-mentioned problems and has an object to provide a method of producing ferrocoke by carbonization of a molded product composed of iron oxide-containing material and carbon-containing material, which method is capable of preventing thermal crack, crack that may occur in carbonization of the molded product, improving the original form ratio at the carbonization discharge side and preventing the ferrocoke from being cracked when being charged into the furnace thereby to prevent reduction of the yield.
  • the present invention provides a method for producing ferrocoke by heating a molded product composed of a mixture of a carbon-containing material and an iron oxide-containing material to carbonize the molded product, wherein carbonization is performed at a heating rate of 20 °C/min or less in a temperature range where a temperature of a surface of the molded product ranges from 550 °C to 650 °C.
  • the present invention in carbonizing of a molded product composed of a mixture of the iron oxide-containing material and carbon-containing material, it becomes possible to prevent occurrence of thermal stress inside the molded product, reduction of yield in producing of the ferrocoke and crack in the furnace or before being charged into the furnace.
  • the heating rate referred to in the present invention is an instantaneous heating rate (temperature gradient (dT/dt) of the heating pattern), not an average heating temperature ( ⁇ T/t) obtained by dividing an increased temperature ⁇ T °C by a time t required for temperature rising.
  • the inventors of the present invention have studied the method of producing ferrocoke, made measurement of the thermal and mechanical property of a molded product of mixed iron oxide-containing material and carbon-containing material as raw materials of ferrocoke, performed thermal stress analysis based on this property and found the heating method optimal for control cracking of the molded product of mixed iron oxide-containing material and carbon-containing material based on analysis results of deformation and cracking of the molded product in heat treatment under various conditions thereby completing the present invention.
  • the iron oxide-containing material is a material such as iron ore containing as main component Fe 2 O 3 or Fe 3 O 4 , reduced iron containing iron oxide, and iron containing sludge.
  • the carbon-containing material is a material such as coal, bituminous material and oil coke.
  • the coal includes coal for coke making that shows caking property, coal for general use, such as semianthracite, anthracite and bituminous coal, that does not show caking property, and solvent refined coal such as swelling coal and SRC.
  • the bituminous material includes coal such as pitch, soft pitch, middle softening point pitch, and hard pitch and petroleum bituminous material such as ASP (asphalt pitch) and PDA (propane deasphalting asphalt).
  • the oil coke includes fluid coke and delayed coke.
  • Figs. 1 and 2 the transition of maximum thermal stress occurring inside the molded product when the material is heated is illustrated in Figs. 1 and 2 .
  • a raw material containing 100 mass% coal as carbon-containing material and a raw material containing 10 mass% iron ore as iron oxide-containing material and 90 mass% coal as carbon-containing material which are formed into molded products of volumes 18 cc, 50 cc and 92 cc.
  • the molded products are heated at 5K (Kelvin)/min (5 °C/min) of constant temperature gradient.
  • the transition of maximum thermal stress caused inside the molded product containing 100 mass% coal is illustrated in Fig.
  • Fig. 2 the transition of maximum thermal stress caused inside the molded product containing mixture of 10 mass% iron ore and 90 mass% coal is illustrated in Fig. 2 .
  • the thermal stress first, the density, thermal conductivity, specific heat, Young's modulus and temperature-dependent contraction coefficient of the coal and iron oxide-containing coal are measured and this measurement data is used as a basis to calculate the temperature dependency of the thermal stress by heat transfer and thermal stress calculation.
  • the contraction coefficient is measured by a thermomechanical analyzer, using a test sample of a cylindrically molded product of diameter 5 mm and height 8 mm obtained by mixing predetermined amounts of coal and iron ore.
  • the Young's modulus is measured by the resonance method, using a test sample obtained by mixing predetermined amounts of coal and iron oxide and cutting the mixture into a platy of width 15 mm, length 80 mm and thickness 10 mm.
  • the Poisson's ratio is measured based on the method disclosed in the publication ( J.Fukai, T.Hashida, K.Suzuki, T.Miura and S.Ohtani: Tetsu-to-Hagané, vol.74 (1988), p.2209 ) and the specific heat, thermal conductivity and density are measured based on the methods disclosed in the publication ( K.Matsubara, O.Tajima, N.Suzuki, Y.Okada, Y.Nakayama and T.Kato: Tetsu-to-Hagané, vol.68 (1982), p.2148 ).
  • Fig. 5 is a graph illustrating temperature dependency of contraction coefficient of a molded product composed of 100 mass% coal, a molded product composed of 90 mass% coal and 10 mass% iron ore and a molded product composed of 70 mass% coal and 30 mass% ore.
  • the peak that is, secondary peak of the contraction coefficient
  • the contractile rate of the surface becomes maximum when the surface temperature is around 750 °C, while as the temperature inside the material is lower than that of the surface, the contractile rate is relatively low as compared with that of the surface and there is higher possibility that cracking occurs due to contraction difference between the surface and inside of the molded product.
  • the secondary peak is shown of the mixed molded product of coal and iron ore.
  • the peak that is, primary peak of the contraction coefficient
  • the Young's modulus of the coke as molded product composed of 100 mass% coal is small in this primary peak temperature range, as illustrated in Fig. 1 , the occurring thermal stress is relatively small and becomes insignificant.
  • the contraction coefficient in Fig. 5 is shown.
  • the thermal conductivity of the iron oxide-containing material is 100 times greater than that of the carbon-containing material, the temperature difference between the surface and inside of the molded product becomes smaller than that of the carbon-containing material only. The same tendency is shown even when the volume of the iron oxide-containing material is increased. Therefore, as illustrated in Fig. 2 , the peak of the thermal stress of the mixed molded product of the carbon-containing material and iron oxide-containing material becomes smaller to a degree that it can be ignored around the temperatures of 700 °C to 750 °C.
  • the high peak of thermal stress is shown at the surface temperatures of the molded product ranging from 550 °C to 650 °C where the contraction coefficient ranges from its primary peak value to its minimum value.
  • the Young's modulus is small in this temperature range and therefore, the thermal stress becomes insignificant.
  • the molded product composed of a mixture of carbon-containing material and iron oxide-containing material, as the Young's modulus is larger due to influence of the iron oxide-containing material, larger thermal stress occurs even with slight change in strain in this temperature range.
  • the mixture of the carbon-containing material and iron oxide-containing material shows the temperature of the thermal stress which is different from that of the only carbon-containing material. Therefore, as a new finding, in order to prevent occurrence of thermal stress and crack in carbonization, there is only need to control the heating method at the temperatures of 550 °C to 650 °C irrespective of the volume of the molded product, thereby completing the following invention.
  • the following heating method at the temperatures of 550 °C to 650 °C used in the present invention is effective in carbonization of a molded product composed of a mixture of the carbon-containing material and iron oxide-containing material obtained by hot briquetting as well as by cold briquetting in which the content of the iron oxide-containing material is increased and a binder is used.
  • the heating rate mentioned in the present invention is not a heating temperature ( ⁇ T/t) obtained by dividing an increased temperature ⁇ T °C by a time t required in temperature increase, but an instantaneous heating rate (temperature gradient of the heating pattern (dT/dt)).
  • Fig. 3 the transition of the maximum thermal stress occurring inside the molded product composed of 100 mass% coal as carbon-containing material is illustrated in Fig. 3 and that of the molded product composed of 10 mass% iron ore as iron oxide-containing material and 90 mass% coal as carbon-containing material is illustrated in Fig. 4.
  • Figs. 3 and 4 are graphs each illustrating the transition of the maximum thermal stress occurring inside the molded product when the 18 cc molded product is heated at the heating rates of 5, 10 and 20 K/min (°C/min) of constant temperature gradient. For each raw material, the smaller the heating rate, the smaller the maximum thermal stress.
  • the upper limit of the heating rate at the temperatures of 550 °C to 650 °C in carbonization of the ferrocoke is 20 °C/min (K/min) and when it is heated at the heating rate of 20 °C/min or less that is instantaneous temperature gradient, there occurs almost no crack in the molded product.
  • the mass% of the iron oxide-containing material as raw material of the preferable ferrocoke molded product of the present invention is 10 to 30 mass% and the rest is carbon-containing material.
  • the volume of the preferable ferrocoke molded product of the present invention is 6 cc or more.
  • the heating test of the ferrocoke molded product was performed using an electric furnace of which the heating rate is controllable and crack occurrence was investigated.
  • ferrocoke raw materials were adjusted.
  • the volatile portion, 35 mass% coal (coking coal) as carbon-containing material and iron ore containing 68 mass% Fe as iron oxide-containing material were selected and two raw materials of mixed coal and iron ore were prepared one having a mass ratio of 9:1 and the other having a mass ratio of 7:3.
  • a double-roll type molding machine was used and three molded products were prepared with volumes of 6 cc, 18 cc and 50 cc. These molded products were heated in the electric furnace with various heating patterns.
  • a few of molded products formed as mentioned above were arranged in the soaking area of the electric furnace, heated up to 900 °C with various heating patterns under the nitrogen atmosphere, cooled slowly under the nitrogen atmosphere to the ambient temperature and then, taken out of the electric furnace. Then, the appearance of molded products was checked and the ratio of ferrocoke still having its original form (original form ratio) was measured.
  • the ferrocoke having its original form is ferrocoke obtained with no crack in the surface thereof.
  • Table 1 shows results of original form ratio obtained when the molded products composed of coal and iron ore at a mass ratio of 7:3 are treated at the heating rate of constant temperature gradient in the temperature ranges of from 550 °C to 650 °C. The temperature rate outside the temperature range of 550 °C to 650 °C is changed appropriately and each temperature rate value is not constant.
  • Table 1 shows results of original form ratio obtained when the molded products composed of coal and iron ore at a mass ratio of 7:3 are treated at the heating rate of constant temperature gradient in the temperature ranges of from 550 °C to 650 °C. The temperature rate outside the temperature range of 550 °C to 650 °C is changed appropriately and each temperature rate value is not constant.
  • Table 1 shows results of original form ratio obtained when the molded products composed of coal and iron ore at a mass ratio of 7:3 are treated at the heating rate of constant temperature gradient in the temperature ranges of from 550 °C to 650 °C. The temperature rate outside the temperature range of 550

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • Coke Industry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
EP07860587.0A 2007-12-26 2007-12-26 Verfahren zur herstellung von ferrokoks Not-in-force EP2233548B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2007/075392 WO2009081506A1 (ja) 2007-12-26 2007-12-26 フェロコークスの製造方法

Publications (3)

Publication Number Publication Date
EP2233548A1 true EP2233548A1 (de) 2010-09-29
EP2233548A4 EP2233548A4 (de) 2014-04-09
EP2233548B1 EP2233548B1 (de) 2016-09-07

Family

ID=40800825

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07860587.0A Not-in-force EP2233548B1 (de) 2007-12-26 2007-12-26 Verfahren zur herstellung von ferrokoks

Country Status (6)

Country Link
EP (1) EP2233548B1 (de)
KR (1) KR101246523B1 (de)
CN (1) CN101910364B (de)
AU (1) AU2007363032B2 (de)
BR (1) BRPI0722354A2 (de)
WO (1) WO2009081506A1 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10414986B2 (en) 2014-05-19 2019-09-17 Jfe Steel Corporation Method for manufacturing coke, coke, and method for evaluating homogeneity of coal blend
US11111441B2 (en) 2015-06-24 2021-09-07 Jfe Steel Corporation Method for producing ferrocoke

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2543716B1 (de) * 2010-03-03 2019-04-03 JFE Steel Corporation Verfahren zur herstellung von eisenkoks für die metallurgie
JP5763308B2 (ja) * 2010-07-28 2015-08-12 Jfeスチール株式会社 フェロコークスの製造方法
CN102851049A (zh) * 2011-06-27 2013-01-02 宝山钢铁股份有限公司 高炉用的高反应活性焦炭配煤方法
PL2821774T3 (pl) * 2012-02-29 2019-05-31 Jfe Steel Corp Sposób przygotowania węgla do wytwarzania koksu
CN108192679B (zh) * 2018-01-26 2020-12-22 上海泽玛克敏达机械设备有限公司 一种型煤及其制备方法和用途
CN113508169B (zh) * 2019-03-04 2024-09-13 杰富意钢铁株式会社 煤的评价方法及混煤的制备方法以及焦炭的制造方法
CN110093467B (zh) * 2019-06-05 2020-07-17 东北大学 一种铁焦的制备方法
CN112980480A (zh) * 2021-02-25 2021-06-18 东北大学 一种以钢渣和铁矿粉制备铁焦的方法

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004217914A (ja) * 2002-12-25 2004-08-05 Jfe Steel Kk フェロコークスの製造及び使用方法、並びにフェロコークス製造における副生ガス利用方法

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JPS5223102A (en) * 1975-08-18 1977-02-21 Nippon Steel Corp Process for manufacturing formed coke
JPS6012389B2 (ja) 1975-08-18 1985-04-01 新日本製鐵株式会社 冶金用成型コ−クスの製造法
JPS603359B2 (ja) * 1978-05-11 1985-01-28 住金化工株式会社 冶金用成型コ−クスの製造方法
JPS5647234A (en) * 1979-09-25 1981-04-28 Aisin Warner Ltd Manufacture of three-dimensional pin connector
JPH0665579A (ja) * 1992-08-19 1994-03-08 Nippon Steel Corp 冶金用成型コークス製造のための成型炭の原料配合方法
JP3491092B2 (ja) 1993-10-05 2004-01-26 Jfeスチール株式会社 成形コークスの製造方法
JP4267390B2 (ja) 2003-08-07 2009-05-27 新日本製鐵株式会社 高炉用フェロコークスの製造方法
JP5087868B2 (ja) * 2006-07-05 2012-12-05 Jfeスチール株式会社 フェロコークスの製造方法

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004217914A (ja) * 2002-12-25 2004-08-05 Jfe Steel Kk フェロコークスの製造及び使用方法、並びにフェロコークス製造における副生ガス利用方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2009081506A1 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10414986B2 (en) 2014-05-19 2019-09-17 Jfe Steel Corporation Method for manufacturing coke, coke, and method for evaluating homogeneity of coal blend
US11111441B2 (en) 2015-06-24 2021-09-07 Jfe Steel Corporation Method for producing ferrocoke

Also Published As

Publication number Publication date
EP2233548B1 (de) 2016-09-07
KR20100077057A (ko) 2010-07-06
CN101910364B (zh) 2014-05-14
AU2007363032A1 (en) 2009-07-02
BRPI0722354A2 (pt) 2014-03-18
WO2009081506A1 (ja) 2009-07-02
CN101910364A (zh) 2010-12-08
KR101246523B1 (ko) 2013-03-26
EP2233548A4 (de) 2014-04-09
AU2007363032B2 (en) 2012-01-12

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