EP2229249B1 - Stranggiessanlage mit einer vorrichtung zur bestimmung von erstarrungszuständen eines giessstrangs und verfahren hierfür - Google Patents
Stranggiessanlage mit einer vorrichtung zur bestimmung von erstarrungszuständen eines giessstrangs und verfahren hierfür Download PDFInfo
- Publication number
- EP2229249B1 EP2229249B1 EP08868178.8A EP08868178A EP2229249B1 EP 2229249 B1 EP2229249 B1 EP 2229249B1 EP 08868178 A EP08868178 A EP 08868178A EP 2229249 B1 EP2229249 B1 EP 2229249B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- region
- strip
- solidification
- cast
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009749 continuous casting Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title claims description 11
- 238000005266 casting Methods 0.000 title description 13
- 238000007711 solidification Methods 0.000 claims description 44
- 230000008023 solidification Effects 0.000 claims description 44
- 238000005259 measurement Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 9
- 239000007791 liquid phase Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 2
- 241000196324 Embryophyta Species 0.000 description 12
- 239000000463 material Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000010972 statistical evaluation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000015095 lager Nutrition 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012821 model calculation Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
Definitions
- the invention relates to a method for determining solidification states of a cast strand in a continuous casting plant.
- Continuous casting plants are well known in the art. Such continuous casting plants for casting liquid metal have, after the mold, typically a support roll stand with strand guide segments for the cast strand.
- the knowledge of the solidification length of the cast strand is of particular importance.
- the solidification length or the point of complete solidification of the strand is a parameter for operating the continuous casting plant.
- the point of solidification or the solidification length corresponds to a point with a fixed portion of the cast strand of 100%, which means that in the core of the cast strand no liquid or doughy material is no longer present.
- the knowledge about the degree of solidification of the strand is less than 100% of interest for strand guidance and strand cooling.
- Continuous casting plants are known in the prior art in which the solidification length is achieved by measuring the displaceable amount of the core liquid volume per unit length and building on these measured values Model calculation is performed for the instantaneous length of the sump tip.
- Such a continuous casting plant is known by the WO 2005/068109 A1 ,
- the disclosure EP 1 193 007 A1 a method for determining the position of the final solidification in the cast strand, wherein support segments are provided and for determining the position of the final solidification at least in one of the support segments, the pullout tensile force of the tension rollers and / or the clamping force of the hydraulic piston-cylinder units of the support segments is measured and from the Measured values of the area of the sump tip is determined.
- the object is achieved by a method comprising the features of claim 1.
- this takes place in a continuous casting plant with a device for determining solidification states of the casting strand with a strand guide with continuous casting segments with rollers, in which at least one of the continuous casting segments is designed as a measuring segment, wherein at least one or more measuring points for direct or indirect determination of one or more Roll acting force is provided, further wherein the at least one measuring point is preferably arranged on a bearing block between a bearing and the segment frame of the strand segment and a data processing unit is provided which determines the solidification states of the cast strand based on the data of the at least one measuring point.
- At least one of the continuous casting segments is designed as a measuring segment, wherein at least one measuring point or several measuring points for direct or indirect determination of the force acting on one or more rollers is provided, wherein furthermore the at least one measuring point on a bearing block preferably between a bearing and the segment frame the continuous casting segment is arranged which detects a quantity representing a force and a data processing unit is provided which determines the solidification states of the cast strand on the basis of the data of the at least one measuring point.
- the measuring point is provided on at least one bearing block of a center bearing or more central bearings. It is also expedient if the measuring point is provided on a bearing block on the fixed side and / or on the loose side of a roller. Also can be advantageous Are provided plurality of measuring points within the strand guide, which are interconnected. In this case, the connection can advantageously be made by the data processing unit to a measuring system.
- center bearings are designed by single or multiple shared roles as measuring points.
- the data processing unit determines level differences of the measured variable by means of analytical, statistical evaluation methods and derives therefrom a solidification state.
- the determination of the solidification state takes place by assigning a solidification state to a characteristic measured variable.
- a characteristic measured variable is a bearing force or a bearing deformation.
- a scattering of a characteristic measured variable is the scattering of a bearing force or a bearing deformation.
- the data processing unit evaluates the measured variable by means of fast Fourier analysis or other statistical evaluation methods and thus determines the apparatus influences on the measured variable.
- the FIG. 1 schematically shows a representation of a cast strand 10 with different solidification states.
- the casting strand 10 is guided by a plurality of strand guiding elements 1.
- the strand guide elements 1 castors 2 rolls, which are mounted by means of roller bearings 3.
- four segments 1 are shown, each having five pairs of rollers 2.
- the cast strand 10 is guided by the rollers.
- the cast strand 10 is in a solidification state which has a degree of solidification of less than 20 to 30%. This means that a liquid or doughy fraction 6 of 80 to 70% is present.
- the Gleßstrang 10 is in a solidification state, which has a solidification degree with a solid content 5 of 20 to 80%.
- the Gleßstrang 10 is in a solidification state, which has a solidification rate with a solids content of 70 to 80% to less than 100%.
- there is correspondingly a solidification state of 100%. The sump tip 4 is thus in the last area IV.
- the measured variable representing the roller force lies in a central region in the first region.
- the scatter this measure is at a low level.
- both the measured variable and its scattering are at a high level.
- the measured value is at a low level, but the spread of the measured variable is at a medium level.
- Region I corresponds to the liquid phase of the strand with a liquid core.
- the liquid phase lying at a higher level in the Tell area is burdened by upstream parts of the strand on the strand shell and pushes them from the inside to the outside.
- This ferrostatic must therefore be absorbed by the bearing forces.
- the force is increased in comparison to the solidified state, which means that the measured value representing the force is at an average level.
- the soft strand dampens well so that the standard deviation of the measurand representing the force is small.
- This first region I ends depending on the steel grade in the range of 20 to 30% solids.
- the region II represents a transition region in which the force level or the level of the measured variable representing the force is at a higher level than in the region I.
- This area has a solidification state of 30 to 70%.
- the strand 10 also has a liquid core with a solid outer region. In addition to the ferrostatic, a proportion of the strand deformation is added. The attenuation of the strand is lower, so that the variance of the force or the force representing the measured variable than in the area I is.
- the region III represents a virtually solidified region, in which the force level or the level of the force representing the measured variable perpendicular to the casting direction is low. In this area III only parts of the weight and pull-out force act. The scattering or the standard deviation is high due to the low attenuation of the quasi-solidified strand. In this state, although still present melt, but separated by bridges and so there is no continuous steel column,
- Region IV is the solidified region in which there are substantially the same force and variance ratios as in region III.
- the FIG. 2 shows a diagram in which measurement results are shown, which were obtained at a measuring point which is arranged on a segment of a continuous casting plant.
- different measuring points are not arranged at different segments in this example, but measuring points are used on a segment and the solidification ranges move through the measuring points.
- two measuring points are arranged on a fixed and a floating bearing of a roller bearing.
- the FIG. 2 shows in the lower area with the lower two curves the measured values of a measuring gap representing a force. In this case, a change in the signal representing the force can be detected, and as a result an assignment to the status areas I to III can be made, as explained above.
- the top curve shows the casting speed as a function of time.
- the position of the sump tip or the boundaries between the state areas shifts.
- the state area I with a high liquid content is located at the measuring point.
- the status area II with a medium liquid content is located at the measuring point.
- the state area III is located at the measuring point.
- FIG. 3 schematically shows a continuous caster 20 with a casting strand 21 and shown with six segments 22 to 27.
- the sump tip would be found in the region of the last or possibly also penultimate segment when the casting speed is high. So it may well happen that at high casting speeds of greater than 6 m / min, such as 7 m / min, the sump tip in the last, sixth segment 27 is located.
- measuring points for example, rollers or roller bearings can be selected, with quite a measuring point on a floating bearing and / or on a fixed bearing a role is selectable.
- the solidification states can be detected.
- the sump tip is then, for example, in the sixth segment 26, the hitherto last segment.
- a bearing force measurement is performed.
- the bearing force measurement via an inductive distance measurement, for example in bearing blocks 30, see FIG. 4 .
- the measuring bearing blocks 30 are slotted horizontally below the bearing shells 33 by means of slot 32 and equipped with an inductive distance sensor 34.
- the change in the slot height of the slot 34 behaves approximately proportional to the applied force.
- the measuring bearings 30 are installed, for example, in the center bearings of long sub-rollers 2 and 7 of the segments 24 and 25 on the fixed side and / or on the Losselte. In this way, the bearing force is determined at 2 x 4 points over the system length.
- FIG. 4 shows the bearing block 30 of a split Mlttenlagers slotted below the bearing shell, which causes a defined bearing weakening.
- the position and the geometry of the gap are preferably designed so that at a maximum load advantageous maximum deflection the gap top and no plastic deformation occurs.
- the distance sensor 34 is inserted centrally from the bearing foot 35 through a bore 36 into the bearing block 30 and protrudes advantageously into the measuring gap 32.
- the slot 32 is thus designed such that due to the applied force through the cast strand, a local deformation occurs that can be detected. In this regard, let's look at the older one DE 10 2006 027 066 verwlesen.
- the data processing unit 38 can be seen, which receives data from the sensors (34) of the measuring points and determines the solidification states.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007063098 | 2007-12-28 | ||
DE102008014524A DE102008014524A1 (de) | 2007-12-28 | 2008-03-15 | Stranggießanlage mit einer Vorrichtung zur Bestimmung von Erstarrungszuständen eines Gießstrangs und Verfahren hierfür |
PCT/EP2008/011069 WO2009083231A1 (de) | 2007-12-28 | 2008-12-23 | Stranggiessanlage mit einer vorrichtung zur bestimmung von erstarrungszuständen eines giessstrangs und verfahren hierfür |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2229249A1 EP2229249A1 (de) | 2010-09-22 |
EP2229249B1 true EP2229249B1 (de) | 2014-04-02 |
Family
ID=40690877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08868178.8A Active EP2229249B1 (de) | 2007-12-28 | 2008-12-23 | Stranggiessanlage mit einer vorrichtung zur bestimmung von erstarrungszuständen eines giessstrangs und verfahren hierfür |
Country Status (12)
Country | Link |
---|---|
US (1) | US8336602B2 (zh) |
EP (1) | EP2229249B1 (zh) |
JP (1) | JP5465675B2 (zh) |
KR (1) | KR20100087764A (zh) |
CN (1) | CN101932396B (zh) |
CA (1) | CA2710544C (zh) |
DE (1) | DE102008014524A1 (zh) |
RU (1) | RU2471590C2 (zh) |
TW (1) | TWI478780B (zh) |
UA (1) | UA95046C2 (zh) |
WO (1) | WO2009083231A1 (zh) |
ZA (1) | ZA201003947B (zh) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008050393A1 (de) * | 2008-10-02 | 2010-04-08 | Sms Siemag Aktiengesellschaft | Anordnung und Verfahren zur Detektierung eines Betriebszustandes einer Strangführung |
DE102009031651A1 (de) * | 2009-07-03 | 2011-01-05 | Sms Siemag Aktiengesellschaft | Verfahren zum Bestimmen der Lage der Sumpfspitze eines gegossenen Metallstrangs und Stranggießanlage |
CN101912952B (zh) * | 2010-08-27 | 2013-07-17 | 田陆 | 动态轻压下的控制方法和压下区间的确定方法 |
JP5835574B2 (ja) * | 2011-12-15 | 2015-12-24 | Jfeスチール株式会社 | 連続鋳造における鋳造鋳片の凝固完了位置検出方法および凝固完了位置制御方法 |
KR101736574B1 (ko) * | 2015-06-04 | 2017-05-17 | 주식회사 포스코 | 응고 장치 |
BR112018015432A2 (pt) * | 2016-02-02 | 2018-12-18 | Nippon Steel & Sumitomo Metal Corporation | equipamento de detecção de empenamento de placa e método de detecção de empenamento de placa |
US10888920B2 (en) * | 2016-12-08 | 2021-01-12 | Aktiebolaget Skf | Monitoring and control system for continuous casting machine |
Family Cites Families (30)
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US4090549A (en) | 1974-07-12 | 1978-05-23 | United States Steel Corporation | Method and mechanism for determining forces on a solidifying casting |
US4056140A (en) | 1976-10-20 | 1977-11-01 | United States Steel Corporation | Method and mechanism for controlling forces in a continuous-casting machine |
AT359666B (de) | 1978-04-05 | 1980-11-25 | Voest Alpine Ag | Strangfuehrung an einer stranggiessanlage |
US4256169A (en) | 1978-06-01 | 1981-03-17 | United States Steel Corporation | Shear plug for use in a curved roll-rack |
JPS5918146B2 (ja) * | 1978-06-29 | 1984-04-25 | 新日本製鐵株式会社 | 熱間圧延鋼材の製造方法 |
JPS62259085A (ja) * | 1986-05-02 | 1987-11-11 | 株式会社日立製作所 | プラズマ平衡制御装置 |
JPH01197051A (ja) * | 1988-02-01 | 1989-08-08 | Sumitomo Metal Ind Ltd | 連続鋳造鋳片の完全凝固位置検出方法 |
DE3907905C2 (de) * | 1988-07-04 | 1999-01-21 | Mannesmann Ag | Stranggießverfahren |
JPH058003A (ja) * | 1991-07-05 | 1993-01-19 | Kobe Steel Ltd | 連続鋳造における軽圧下鋳造方法 |
JPH058006A (ja) * | 1991-07-05 | 1993-01-19 | Kobe Steel Ltd | 連続鋳造鋳片の完全凝固位置検出方法 |
IT1262116B (it) * | 1993-05-17 | 1996-06-19 | Danieli Off Mecc | Procedimento di prelaminazione controllata per bramme sottili uscenti da colata continua e dispositivo relativo |
DE4210957A1 (de) * | 1992-04-02 | 1993-10-07 | Heidelberger Druckmasch Ag | Verfahren zum Überwachen des Transportes von Druckerzeugnissen in einer drucktechnischen Maschine |
CN1224640A (zh) * | 1993-05-17 | 1999-08-04 | 丹尼利机械厂联合股票公司 | 离开连铸设备的薄板坯的受控预轧的方法及装置 |
IT1280171B1 (it) * | 1995-05-18 | 1998-01-05 | Danieli Off Mecc | Linea di colata verticale per bramme |
DE19612420C2 (de) * | 1996-03-28 | 2000-06-29 | Siemens Ag | Verfahren und Einrichtung zur Steuerung der Kühlung eines Stranges in einer Stranggießanlage |
FR2755385B1 (fr) * | 1996-11-07 | 1998-12-31 | Usinor Sacilor | Procede de detection de defauts lors d'une coulee continue entre cylindres |
US6470957B1 (en) | 1999-07-16 | 2002-10-29 | Mannesmann Ag | Process for casting a continuous metal strand |
DE10045250A1 (de) | 2000-09-13 | 2002-03-21 | Sms Demag Ag | Verfahren und Einrichtung zum Bestimmen der Lage der Enderstarrung im Gießstrang beim Stranggießen von Metallen, insbesondere von Stahl |
SE521920C2 (sv) | 2001-05-23 | 2003-12-16 | Skf Ab | Metod för detektering av en åtminstone delvis buktande del av en gjutsträng |
JP2003208687A (ja) * | 2001-11-06 | 2003-07-25 | Nippon Steel Corp | 鉄鋼製造設備に用いる測定情報の処理装置及びこれを用いたブレークアウト予知方法 |
TWI253360B (en) * | 2001-12-18 | 2006-04-21 | Sms Demag Ag | Feed opening adjustment of segments for continuous casting systems |
US7121323B2 (en) * | 2002-02-22 | 2006-10-17 | Sms Demag Ag | Method and device for the continuous casting and direct shaping of a metal strand, in particular a steel cast strand |
JP2003245762A (ja) * | 2002-02-26 | 2003-09-02 | Jfe Steel Kk | 連続鋳造における凝固完了位置の検出方法 |
DE102004002783A1 (de) | 2004-01-20 | 2005-08-04 | Sms Demag Ag | Verfahren und Einrichtung zum Bestimmen der Lage der Sumpfspitze im Gießstrang beim Stranggießen von flüssigen Metallen, insbesondere von flüssigen Stahlwerkstoffen |
DE102004048618A1 (de) | 2004-10-06 | 2006-04-13 | Sms Demag Ag | Verfahren und Rollensegment zum Bestimmen der Kernerstarrung und/oder der Sumpfspitze beim Stranggießen von Metallen, insbesondere von Stahlwerkstoffen |
JP4486541B2 (ja) * | 2005-04-06 | 2010-06-23 | 新日本製鐵株式会社 | 連続鋳造機における凝固端位置の検出方法及び検出装置 |
DE102005049151A1 (de) | 2005-10-14 | 2007-04-19 | Sms Demag Ag | Verfahren zum Stranggießen von flüssigen Metallen, insbesondere von flüssigem Stahl und Soft-Reduzieren |
JP2007245168A (ja) * | 2006-03-14 | 2007-09-27 | Jfe Steel Kk | 連続鋳造の凝固完了検出方法、装置及び連続鋳造方法、装置 |
DE102006016375B4 (de) * | 2006-04-05 | 2023-02-16 | Sms Group Gmbh | Verfahren und Einrichtung zum Bestimmen der Kernerstarrung und/oder der Sumpfspitze beim Stranggießen von Metallen, insbesondere von Stahlwerkstoffen |
DE102006027066A1 (de) * | 2006-06-10 | 2007-12-13 | Sms Demag Ag | Vorrichtung und Verfahren zum Führen eines Bandes |
-
2008
- 2008-03-15 DE DE102008014524A patent/DE102008014524A1/de not_active Withdrawn
- 2008-12-23 EP EP08868178.8A patent/EP2229249B1/de active Active
- 2008-12-23 US US12/735,282 patent/US8336602B2/en active Active
- 2008-12-23 WO PCT/EP2008/011069 patent/WO2009083231A1/de active Application Filing
- 2008-12-23 JP JP2010538499A patent/JP5465675B2/ja not_active Expired - Fee Related
- 2008-12-23 RU RU2010131613/02A patent/RU2471590C2/ru active
- 2008-12-23 UA UAA201009434A patent/UA95046C2/uk unknown
- 2008-12-23 CA CA2710544A patent/CA2710544C/en not_active Expired - Fee Related
- 2008-12-23 CN CN200880123339.3A patent/CN101932396B/zh not_active Expired - Fee Related
- 2008-12-23 KR KR1020107014124A patent/KR20100087764A/ko not_active Application Discontinuation
- 2008-12-25 TW TW097150558A patent/TWI478780B/zh not_active IP Right Cessation
-
2010
- 2010-06-03 ZA ZA2010/03947A patent/ZA201003947B/en unknown
Also Published As
Publication number | Publication date |
---|---|
RU2010131613A (ru) | 2012-02-10 |
TW200934597A (en) | 2009-08-16 |
TWI478780B (zh) | 2015-04-01 |
CN101932396A (zh) | 2010-12-29 |
RU2471590C2 (ru) | 2013-01-10 |
DE102008014524A1 (de) | 2009-07-02 |
UA95046C2 (uk) | 2011-06-25 |
KR20100087764A (ko) | 2010-08-05 |
US8336602B2 (en) | 2012-12-25 |
WO2009083231A1 (de) | 2009-07-09 |
US20100319873A1 (en) | 2010-12-23 |
CA2710544C (en) | 2012-12-18 |
CA2710544A1 (en) | 2009-07-09 |
EP2229249A1 (de) | 2010-09-22 |
CN101932396B (zh) | 2014-12-24 |
JP5465675B2 (ja) | 2014-04-09 |
ZA201003947B (en) | 2011-03-30 |
JP2011506101A (ja) | 2011-03-03 |
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