EP2142874A1 - Vorrichtung zum einbringen metallischer barren in ein metallbad - Google Patents
Vorrichtung zum einbringen metallischer barren in ein metallbadInfo
- Publication number
- EP2142874A1 EP2142874A1 EP08715881A EP08715881A EP2142874A1 EP 2142874 A1 EP2142874 A1 EP 2142874A1 EP 08715881 A EP08715881 A EP 08715881A EP 08715881 A EP08715881 A EP 08715881A EP 2142874 A1 EP2142874 A1 EP 2142874A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal bath
- ingot
- bath
- bar
- holding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 14
- 239000011701 zinc Substances 0.000 claims abstract description 14
- 230000006698 induction Effects 0.000 claims description 3
- 238000004886 process control Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 239000000155 melt Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
- C23C2/004—Snouts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
- F27D3/0031—Charging with tiltable dumpers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0033—Charging; Discharging; Manipulation of charge charging of particulate material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0006—Electric heating elements or system
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/32—Refining zinc
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
Definitions
- the invention relates to a device for introducing metallic ingots into a metal bath, in particular from zinc ingots into a zinc bath, the device having feeding means with which a billet can be fed to the metal bath, and the device having heating means with which the ingot projects and / or heated to a desired temperature during its delivery into the metal bath.
- the strip to be galvanized is passed through a metal bath with a liquid zinc alloy.
- the zinc used for the coating is thereby continuously discharged from the zinc bath. Therefore, zinc must be added to the bath to maintain a constant degree of filling of the zinc bath.
- charging devices are known with which metal billets can be conveyed into the container with the molten metal.
- the temperature of the molten metal is subject to fluctuations with the addition of new ingot material.
- the cold supplied ingot cools the melt in the receptacle, in particular in the region of the addition point, so that the process of the coating can be disturbed.
- JP 1128 1264 A similar solution is known from JP 1128 1264. Again, heat is passed from a melting furnace in the form of hot air to the supplied billets, which are then supplied to the metal bath, if they have a certain temperature.
- the invention is therefore based on the object to remedy this situation and to propose a device for introducing metallic ingots into a metal bath, in which this negative effect can not occur.
- the device should be characterized in that a simpler Prozeßpat- tion is possible and the required process parameters are more accurate and faster controllable.
- the heating means of the device have at least one independently operated heating element, which can be operated independently of other parts of the system with which the device interacts.
- the proposed heating element is not dependent on an energy supply from another part of the plant, the temperature of the supplied billet can be done much faster and more precise, so that the process is easier.
- the heating element may be a gas burner or an electrically operated element; In the latter case, above all, an induction heating element is suitable.
- the supply means may comprise a holding device for at least one ingot, with which the ingot can be held so that it at least partially immersed in the metal bath.
- the holding device is preferably equipped with movement means which it can move between a first position in which the ingot is located outside the metal bath and a second position in which the ingot is located at least partially inside the metal bath.
- the moving means of the holding device can be designed so that they can perform a combined lifting and tilting movement of the holding device.
- the heating means on the supply means are arranged to be movable.
- the heating means are arranged in the region of the supply means in the conveying direction in front of the metal bath stationary.
- the heating means may be arranged in the region of a part of the supply means, on which the ingot is conveyed in the horizontal direction.
- the device preferably has conveying means for preferably automatically conveying bars from a support or storage station to the holding device.
- the conveying means may have a Hubbalken user and / or a sliding mechanism.
- the conveying means can also feed two parallel bars holding devices.
- the proposed device it is possible to quickly and accurately preheat the temperature of the bar to be supplied to the metal bath to a desired temperature, so that optimal process control can take place. Preheating is done in a precise and economical way.
- FIG. 1 shows a perspective view of a zinc ingot charging device according to a first embodiment
- Fig. 2 in perspective view an alternative embodiment of the Zinkbarrenchargiervorraum.
- a device 1 for introducing zinc ingot 2 in a metal bath 3 is shown. From the metal bath 3 projects in a known manner, a furnace trunk 11, in which the metal strip to be coated (not shown) is guided. The feeding of ingot 2 into the metal bath 3 takes place with the feeding means 4 shown.
- a component of the feeding means 4 is a holding device 6, which holds the ingot 2 to be introduced into the metal bath 3 in such a way that it dips into the bath 3 to a desired degree and can thus melt off.
- An essential part of the device 1 is a heating means 5, which has a (not shown in detail) independently operated heating element, which can be operated independently of other parts of the system with which the device 1 cooperates.
- the heating element has its own energy supply, which is not coupled to other parts of the system. In particular, the heat of another furnace is not used to warm the bars 2.
- a heating element As a heating element, a gas burner or an electric heater can be used.
- an induction heater with which a quick heating of the billet 2 is possible, has proven to be useful.
- the heating means 5 are arranged to be movable. As can be seen in the synopsis of the two charging devices 1 of Fig. 1, the heating means 5 makes the (lifting and tilting) movement of the holding device 6 with. Thus, the ingot 2 can be kept exactly tempered until immersed in the metal bath 3. The heating means 5 are thus fixed mitbeweglich on the charging device. The billet 2 can be heated constantly and can also be tempered during the Abschmelzvorgangs itself.
- FIG. 2 Another possibility is shown in Fig. 2.
- the heating means 5 are arranged stationary, in the area over which the ingot 2 is guided horizontally on the feed means 4.
- the ingot 2 can be heated in a waiting position, while the previous ingot melts in the metal bath.
- the thus preheated billet 2 reduced when immersed in the metal bath, the temperature difference that he would cause without preheating.
- FIG. 1 an arrangement is shown in which two charging devices 1 are arranged laterally next to the furnace trunk 11.
- the left or rear Charging device dips just the metal bar 2 in the metal bath 3, so that it can melt.
- the right or front charging device 1 holds the bar 2 in a not yet dipping position.
- the holding device 6 can be moved between two positions, namely between a first position (right or front), in which the metal bar 2 is not yet immersed in the metal bath 3, and a second position (left or rear). in which the ingot 2 dips and melts.
- the holder of the billet 2 is effected by a basket element 10th
- the general handling of the ingot 2 can be seen from the further apparatus configuration according to the figures:
- the input of the zinc ingot 2 is carried out by a forklift at a support or storage station 9, which is located at the end of a lifting beam conveyor 7.
- the bars 2 are preferably abandoned from the operating side on the trained as a step conveyor Hubbalken makeuper 7.
- Hubbalken makeupers 7 By the conveying movement of Hubbalken makeers 7, the zinc ingot 2 are transported to the center of the plant.
- the zinc ingots 2 Once the zinc ingots 2 have arrived at the end of the lifting beam conveyor 7, they are transported on by an associated slide mechanism 8; the zinc ingot 2 is now pushed at a 90 ° angle to the supply conveyor 7 in the direction of the holding device 6.
- a transport surface is a transfer table 12 with a stainless steel plate over which the bar 2 is pushed.
- Between the conveyor 7 and the holding device 6 is still an intermediate position. This serves to bridge the distance between the conveyor 7 and the holding device 6 and as a store in the event of a supply bottleneck in the zinc ingot delivery.
- the stroke of the sliding mechanism 8 transports the bar 2 from the conveyor 7 to the intermediate position and at the same time the bar 2 from the intermediate position in or on the holding device 6.
- the holding device 6 lifts after loading with a bar 2 by not shown moving means the zinc ingot 2 from the transfer table 12 and tilts the bar 2 at the same time Direction metal bath 3.
- the zinc ingot 2 is supported on the basket element 10 from.
- the basket element 10 is immersed with the zinc ingot 2 in the liquid zinc in the metal bath 3.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Furnace Details (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- General Induction Heating (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
- Secondary Cells (AREA)
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007015964A DE102007015964A1 (de) | 2007-04-03 | 2007-04-03 | Vorrichtung zum Einbringen metallischer Barren in ein Metallbad |
| PCT/EP2008/001310 WO2008119416A1 (de) | 2007-04-03 | 2008-02-20 | Vorrichtung zum einbringen metallischer barren in ein metallbad |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2142874A1 true EP2142874A1 (de) | 2010-01-13 |
| EP2142874B1 EP2142874B1 (de) | 2011-01-05 |
Family
ID=39304760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08715881A Not-in-force EP2142874B1 (de) | 2007-04-03 | 2008-02-20 | Vorrichtung zum einbringen metallischer barren in ein metallbad |
Country Status (14)
| Country | Link |
|---|---|
| US (1) | US20100096785A1 (de) |
| EP (1) | EP2142874B1 (de) |
| JP (1) | JP2010523813A (de) |
| KR (1) | KR20090107053A (de) |
| CN (1) | CN101680716A (de) |
| AT (1) | ATE494520T1 (de) |
| AU (1) | AU2008234219B2 (de) |
| BR (1) | BRPI0808117A2 (de) |
| CA (1) | CA2679531A1 (de) |
| DE (2) | DE102007015964A1 (de) |
| MX (1) | MX2009010545A (de) |
| RU (1) | RU2009140406A (de) |
| TW (1) | TW200900533A (de) |
| WO (1) | WO2008119416A1 (de) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102277503B (zh) * | 2011-08-08 | 2013-05-15 | 昆明理工大学 | 一种海绵镉饼熔炼自动加料机 |
| CN102392206A (zh) * | 2011-11-11 | 2012-03-28 | 鞍钢新轧-蒂森克虏伯镀锌钢板有限公司 | 一种热镀锌生产线锌锭预融加锌及控制炉鼻腔浮渣的方法 |
| TWI583459B (zh) * | 2015-05-25 | 2017-05-21 | jia-long You | Furnace material for long melting furnace |
| CN108088258B (zh) * | 2016-11-21 | 2022-07-15 | 吉达克精密金属科技(常熟)有限公司 | 铝锭上料装置 |
| CN107101502B (zh) * | 2017-06-22 | 2022-11-29 | 河南科技大学 | 一种用于棒料锻压生产的感应炉上料装置 |
| CN109668439B (zh) * | 2018-12-01 | 2020-06-30 | 台州市金美铝业股份有限公司 | 一种铝棒均质炉进料机构 |
| CN109628868A (zh) * | 2018-12-26 | 2019-04-16 | 中冶南方工程技术有限公司 | 热镀锌机组自动加锌锭装置 |
| CN111455298B (zh) * | 2020-04-27 | 2022-09-06 | 中冶南方工程技术有限公司 | 能定位锌锭的步进存放台及自动加锌锭系统 |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3721519A (en) * | 1970-09-24 | 1973-03-20 | Venetta Eng | Furnace charging apparatus |
| JP3033210B2 (ja) * | 1991-02-27 | 2000-04-17 | 富士電機株式会社 | ビレット誘導加熱装置 |
| DE9421837U1 (de) * | 1994-11-30 | 1996-11-07 | Didier-Werke Ag, 65189 Wiesbaden | Ofen zum Brennen von keramischen Formteilen |
| US5643528A (en) * | 1995-06-06 | 1997-07-01 | Musket System Design And Control Inc. | Controlled magnesium melt process, system and components therefor |
| JPH11281264A (ja) | 1998-03-30 | 1999-10-15 | Nisshin Steel Co Ltd | インゴットの予熱装置を有する溶解炉 |
| JP3049246B1 (ja) | 1999-10-04 | 2000-06-05 | 川崎重工業株式会社 | 溶融めっき設備 |
| DE10033657C2 (de) * | 2000-07-11 | 2002-05-29 | Sms Demag Ag | Einrichtung zum Chargieren eines Kupfer-Schachtschmelzofens |
| JP3766269B2 (ja) * | 2000-11-29 | 2006-04-12 | 東芝機械株式会社 | インゴット供給装置およびインゴット供給方法 |
| CA2436114A1 (en) * | 2003-07-14 | 2005-01-14 | David Bowman | Method and apparatus for preheating and distributing ingots |
-
2007
- 2007-04-03 DE DE102007015964A patent/DE102007015964A1/de not_active Withdrawn
-
2008
- 2008-02-20 US US12/450,640 patent/US20100096785A1/en not_active Abandoned
- 2008-02-20 DE DE502008002219T patent/DE502008002219D1/de active Active
- 2008-02-20 CA CA002679531A patent/CA2679531A1/en not_active Abandoned
- 2008-02-20 RU RU2009140406/02A patent/RU2009140406A/ru not_active Application Discontinuation
- 2008-02-20 TW TW097105829A patent/TW200900533A/zh unknown
- 2008-02-20 MX MX2009010545A patent/MX2009010545A/es unknown
- 2008-02-20 WO PCT/EP2008/001310 patent/WO2008119416A1/de not_active Ceased
- 2008-02-20 KR KR1020097016575A patent/KR20090107053A/ko not_active Ceased
- 2008-02-20 BR BRPI0808117-4A2A patent/BRPI0808117A2/pt not_active IP Right Cessation
- 2008-02-20 JP JP2010501384A patent/JP2010523813A/ja not_active Withdrawn
- 2008-02-20 CN CN200880011163A patent/CN101680716A/zh active Pending
- 2008-02-20 AT AT08715881T patent/ATE494520T1/de active
- 2008-02-20 AU AU2008234219A patent/AU2008234219B2/en not_active Ceased
- 2008-02-20 EP EP08715881A patent/EP2142874B1/de not_active Not-in-force
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008119416A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20090107053A (ko) | 2009-10-12 |
| AU2008234219B2 (en) | 2010-05-20 |
| CA2679531A1 (en) | 2008-10-09 |
| US20100096785A1 (en) | 2010-04-22 |
| DE102007015964A1 (de) | 2008-10-09 |
| AU2008234219A1 (en) | 2008-10-09 |
| DE502008002219D1 (de) | 2011-02-17 |
| ATE494520T1 (de) | 2011-01-15 |
| JP2010523813A (ja) | 2010-07-15 |
| WO2008119416A1 (de) | 2008-10-09 |
| CN101680716A (zh) | 2010-03-24 |
| MX2009010545A (es) | 2009-10-26 |
| EP2142874B1 (de) | 2011-01-05 |
| BRPI0808117A2 (pt) | 2014-06-17 |
| RU2009140406A (ru) | 2011-05-10 |
| TW200900533A (en) | 2009-01-01 |
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