EP2098380B1 - Procédé et dispositif destinés à la fabrication d'une plaque en matériau dérivé du bois - Google Patents
Procédé et dispositif destinés à la fabrication d'une plaque en matériau dérivé du bois Download PDFInfo
- Publication number
- EP2098380B1 EP2098380B1 EP09003003.2A EP09003003A EP2098380B1 EP 2098380 B1 EP2098380 B1 EP 2098380B1 EP 09003003 A EP09003003 A EP 09003003A EP 2098380 B1 EP2098380 B1 EP 2098380B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- composite wood
- wood board
- decorative
- embossed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002023 wood Substances 0.000 title claims description 93
- 238000000034 method Methods 0.000 title claims description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000002131 composite material Substances 0.000 title claims 20
- 238000004049 embossing Methods 0.000 claims description 54
- 238000005034 decoration Methods 0.000 claims description 22
- 239000011094 fiberboard Substances 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims 1
- 238000010186 staining Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 16
- 230000008569 process Effects 0.000 description 10
- 238000002845 discoloration Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 239000011093 chipboard Substances 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000004040 coloring Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000002966 varnish Substances 0.000 description 4
- 239000000975 dye Substances 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002730 additional effect Effects 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0492—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0004—Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/028—Heated dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/02—Pyrography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
Definitions
- the invention relates to a method for embossing the surface of a wood-based panel, a device for embossing and a wood-based panel with embossed surface.
- Wood-based panels are often provided with decorative surfaces, usually with the reproduction of natural materials, especially wood or stone surfaces.
- the surface is first primed and painted, or decorative paper is applied.
- a resin e.g., an overlay
- varnish seal is applied to render the surface useful.
- a matching to the respective color design structure is applied, for. B. by embossing or pressing the finished coated wood-based panel.
- profiled press plates are used to create pores for a wood decor. The subsequently applied pores should match the previously created by color or decorative paper design.
- the DE 10 2006 007 976 describes a similar process.
- This method is First pressed by means of a press a relief in the surface of up to 150 ° C heated plate. Then a decor and a seal is applied and cured.
- the CH 614 666 Describes a method of deforming the plate surface in which a previously moistened wood-based panel is deformed under low pressure and low temperature. The process is not economical by wetting the surface.
- the DE 2711197 discloses a method in which a wood-based panel or plywood panel is embossed by the action of temperature (T> 200 ° C) and pressure and simultaneously discolored. Here you work with a stamping plate.
- US2695857 shows a stamping process for plywood boards passing between a heated embossing roll (T> 200 ° C) and a counter-pressure roller.
- T> 200 ° C the already preheated MDF board is provided with a surface structure by means of a press belt.
- discoloration Neither the first nor the latter publication disclose the applied pressing pressure.
- the WO2007 / 061193 shows an embossing process in which wood-based panels with a heated embossing roller (T ⁇ 200 ° C) are structured, for example, a pressure of 5 bar is applied, but in any case less than 10 bar. There is no discoloration. It is an object of the invention to provide a method and an apparatus for producing decorsynchronous embossed wood-based panels.
- the object underlying the invention is achieved by a method according to claim 1, with a device according to claim 9.
- the inventive method for producing a decoration on the surface of a wood-based panel in the color and profile of the surface are synchronous provides that the wood-based panel between a profiled decorating roller and a counter-pressure roller is passed therethrough.
- the decorative roller is heated to a temperature of more than 200 ° C, preferably up to 500 ° C.
- a pressure of at least 10 bar to a maximum of 300 bar is exerted on the decorating roller or a nip is set between the decorating roller and the counterpressure roller, which is narrower than the thickness of the wood-based material board to be embossed up to 2 mm.
- very natural wood decors can be produced by this method, since the color of the embossed wood material surface of the coloring of wood exactly matches.
- the coloring also coincides with the embossing structure completely, because the discoloration of the surface of the wood material exactly the color of e.g. of wood simulates.
- a colored relief a decoration is produced on the surface of the wood-based panel.
- the pressure exerted on the decorating roller typically by means of a press hydraulics
- the pressure is chosen within a range of 10 bar to a maximum of 300 bar, depending on the working temperature (between 200 ° C and 500 ° C), of the desired decor or decor depth and of the respective wood-based material.
- the coloring and embossing of the surface of the wood-based panel is produced by setting a nip between the decorative wood and the counter-pressure roller that is at least 0.1 mm, and not more than 2 mm smaller than the thickness of the wood-based panel to be embossed, then the adjustment of the nip also takes place Dependence on the working temperature, on the type, in particular the embossing depth of the decoration and the material of the wood-based panel.
- wood-based panels very advantageously allow without additional use of color or additional coloring of the surface or the plate generating the typical for numerous wood structures color scale of bright natural tones over the entire scale of browns to almost black colors.
- the surface of the untreated or possibly colored wood-based panel is embossed.
- the desired color effect is only achieved when the heated decor roller on wood and / or chips or fibers, including paper fibers, meets. Only after the embossing or decoration can then be applied a seal.
- Embossed resin layer the advantages of the invention are not achieved. Through a synthetic resin layer color and embossing effects can not be generated synchronously.
- the invention thus makes it possible to achieve a complete decoration in which color design and embossing are completed in a single operation. That saves time and money.
- the minimum temperature of 200 ° C results from the fact that below this temperature no color effects are generated.
- the maximum temperature of 500 ° C results from the fact that either the energy consumption is not economically feasible, or that the color effects are no longer precisely controlled, z. B. because it comes despite the short exposure time to a decomposition of the fibers.
- the optimum process temperature on the one hand, it has to be considered which color scheme and which embossing, in particular which embossing depth, the décor requires.
- the roller pressure or nip, the wood-based material and the production speed must be compared with the process temperature. The temperature in particular affects coloration and plasticization.
- the decorating roll is at a temperature of at least 200 ° C, preferably up to 300 ° C, advantageously up to 500 ° C, in particular to heat up to 500 ° C.
- a heating device in particular the abovementioned parameters can be precisely set in a simple, rapid and flexible manner via the temperature of the decorating roller.
- a pressure of at least 10 bar is exerted on the decorative roller.
- the pressure is preferably built up by a conventional press hydraulics. It can usually be adjusted continuously.
- the process according to the invention can preferably be carried out if a pressure of up to 30 bar, preferably of up to 50 bar, advantageously of up to 100 bar, is also exerted on the decor roller. If necessary, z. B. to achieve a particularly deep character, the pressure can be increased. Upper limit is usually the pressure of 300 bar. If you want to work with further increased pressure, special measures with special costs are required to provide appropriate hydraulics. This is usually uneconomical.
- Pressure and temperature are high in the inventive method, in particular the temperature is significantly higher than in known methods. However, since rolling is done in a continuous process, the high pressure and temperature do not have a detrimental effect on the wood-based panel.
- the decorative roller but also the counter-pressure roller is heated during embossing. This prevents unwanted deformation of the plate. In addition, it can thus be produced on opposite surfaces of the wood-based panel embossing. If desired, opposite surfaces of the wood-based panel can be provided with the same or different embossing or decors in a single operation. Further measures on the device for embossing are usually not required, at best, it must be ensured that pressure is uniformly transmitted to the surface of the plate via both rollers.
- the surface to be embossed is heated prior to embossing the surface of a wood-based panel according to the invention.
- the heating can be done directly or indirectly as explained below.
- an improved embossing profile can be achieved, but above all, the production speed can be increased because deformation and discoloration of the surface of the wood-based panel are greatly determined by the heat transfer and the temperature at the contact surface between decor roller and surface to be embossed.
- a heating of the surface to 40 ° C already has an advantageous effect, it is advantageous to heat the surface to be embossed to 150 ° C or 200 ° C up to 100 ° C, depending on the material of the plate and to be generated decor. The heating takes place z. B. with high frequency heaters.
- a significantly wider range of surface designs can be achieved by the invention
- Process are prepared when the surface to be embossed is colored before embossing.
- stone and fantasy decors can be produced in this way on a large scale and with great diversity. It has been found that the dyeing of the surface or the dyeing of a plate does not altogether oppose the stamping according to the invention, because even with a colored surface of the wood-based material surface the direct contact with the fiber is given so that the deformation takes place as intended. This also contributes to the fact that dyes other than z.
- B. Kunststoffharze- the heat transfer does not hinder. Although some dyes change the hue at the occurring during embossing, high temperatures. However, this can be taken into account in the development of the decor and also be used to advantage.
- a decor can be designed later by applying color.
- the applied decor can be wholly or partially supplemented or changed.
- An inkjet printer is suitable here because, if necessary, the entire profile, even at a profile depth of e.g. 1 mm, can be processed. Alternatively, especially when new parts of the decor are to be processed or changed, it is also possible to use rollers or other inking devices.
- the wood-based panel produced according to the invention with embossed surface is not yet ready for use for most applications. It is therefore provided according to a preferred embodiment of the method according to the invention with a coating on the embossed surface.
- a coating typically a lacquer
- the surface coating can be a simple seal that allows easy maintenance of the surface. But it can also be a coating the additives such.
- B. contains corundum, so that the embossed surface according to the invention is accessible and can be used as a floor.
- paints, varnishes or glazes can be applied to complete the décor. Single or multi-layer coatings can be applied as needed.
- the inventive method can be designed for different sized wood-based panels. It can be both large-format wood-based panels are provided with a surface embossing as well as small-sized panels that are already tailored to their final format. If large-format plates are embossed, it makes sense to reproduce a multiple of the decoration on the embossing surface of the decor roller. For example, at least two, preferably a plurality of smaller decorative units can be applied next to or behind one another on the surface of the decorative roller. Two decorative units are then suitably spatially separated from each other, for example, characterized in that projections are mounted on the surface of the decorative roller, which emerge as grooves in the surface to be embossed wood material panel.
- the method according to the invention for the production of wall, floor or ceiling panels is carried out as described below:
- the panels can be made either from a previously distributed to the dimensions of the panel wood material panel, they may possibly already profiled edges have, for example, for connecting individual panels.
- wood-based panels can be used, which are first provided with the decoration of the invention and, if necessary, sealed, only to be subsequently divided into individual panels.
- Wood-based panels (medium-density or high-density fiberboard) are preferably used as wood-based panels.
- the wood-based panels have an upper side and a lower side, wherein the upper side is provided at least in sections with a decoration, preferably a colored decoration, and with a relief structure at least partially overlapping the decoration. Where the decor and relief structure are superimposed, they are synchronously formed, typically to produce a natural-looking wood decor. Decor and Relief structure are covered with a sealing layer, which protects the wood-based panel or the panel against abrasion and / or scratches.
- the wood-based panel is passed under the action of heat and pressure between a decorative roller, which is heated to more than 200 ° C and a counter-pressure roller.
- the decorative roller stamps or presses the relief structure into the upper side of the wood-based panel, at the same time discolouring the top or surface of the wood-based panel, usually in brownish, natural tones for wood surfaces.
- the deeper deformed areas of the upper side usually turn darker and the raised remaining areas of the upper side show light tones or less darkened tones.
- the transition between darker and lighter discolorations is fluid here.
- the discoloration of the upper side or the surface of the wood-based panel is probably also under the influence of pressure and temperature.
- the inventive method can be implemented in a simple manner by means of a device for producing fiberboard or chipboard with embossed surface having at least one decorative roller with a relief-like surface and at least one of the decorating roller opposite counter-pressure roller. Most decorative and counter-pressure roller are arranged one above the other. But they can also be arranged side by side.
- the device according to the invention has means for applying pressure at least to the decorating roller, preferably to the decorating roller and counterpressure roller.
- the device according to the invention is further equipped with means for directly heating the decorative roller and / or the surface of the fiber or chipboard. In this way, the required temperature according to the method of at least 200 ° C can be achieved on the surface of the decorative roller.
- the device according to the invention for embossing the surface of fiber or chipboard means for adjusting the nip, so the distance between decor and counter-pressure roller on.
- the means for applying pressure to the decor roller are preferably designed as hydraulic means, for example as press hydraulics.
- the means for adjusting the nip may be formed, for example, as a manually operated or motor-operated spindle.
- the surface of the counter-pressure roller is heated and profiled, so that even the guided past the counter-pressure roller surface of the fiber or chipboard is provided with an embossing.
- the embossing device is preferably equipped with means for conveying the fiber or chipboard.
- Conventional conveyor systems such as conveyor belts or roller conveyors can be used.
- the device according to the invention means for dyeing the surface to be embossed are provided. Particularly interesting effects can be achieved if the surface of the fiber or chipboard is colored before embossing. However, even after embossing means may be provided for dyeing, as well as other means for coating the embossed fiber or particle board surface, for example means for applying lacquer or synthetic resins, glazes, stains or decorative paper. It is clear that the device according to the invention allows by simple means a flexible and variable design of the surfaces of fiber or chipboard by embossing.
- wood-based panels within the meaning of this invention considered all plate-shaped wood products, especially fiberboard, chipboard and solid wood.
- These plates include z.
- HDF hard fiberboard
- MDF medium-density fiberboard
- mineral-bonded fiberboard OSB boards
- veneer and plywood but also multi-layered panels, for example, with a core of chips and layers of fibers.
- the inventively embossed plates may have been coated after embossing, z. B. dyed, glazed, painted or sealed.
- the invention relates in particular to panels of wood-based panels, the surface of which is embossed or decorated at least in sections according to the method of at least one of claims 1 to 14.
- panels ready-made prefabricated wood-based panels are referred to in this context, especially those that are not only tailored to laying ready dimensions but also have profiled edges that allow for easier installation.
- Fig. 1 shows a device 2 for producing wood-based panels with embossed surface.
- the device 2 has two superposed rollers, a decorative roller 4 and a counter-pressure roller 6.
- the rollers 4, 6 have a width of 800 mm, they have a circumference of 1250 mm and have a metallic surface 8, 10 on.
- the rollers 4, 6 are arranged with a passage of 6 mm to each other. They are designed for embossing HDF (high-density fibreboard) plates with a plate thickness of 7 mm.
- HDF high-density fibreboard
- the surface 8 of the decorative roller 4 is heated in the operating state to 350 ° C.
- a gas burner 14 is used, which heats the surface 8 to 350 ° C. immediately before it impinges on the surface 16 of the HDF plate 12.
- the surface 8 of the decorative roller 4 is designed in relief and gives as a negative wood decor again, which show after embossing as a positive on the surface 16 of the HDF plate 12 should. Since the HDF plate 12 is to be broken down into a plurality of individual panels after embossing, the surface 8 of the decorative roller 4 has a plurality of individual panel decors side by side, which are separated from one another by projections.
- the HDF plate 12 is therefore already prepared after embossing on its surface 16 for division into a plurality of individual panels, since grooves delimit the individual panels from each other.
- the embossing is done by the HDF plate 12 is moved in the direction of arrow "A" by means not shown here.
- the working speed is between 20 m / min and 40 m / min.
- the surface 16 to be embossed of the HDF plate 12 is heated by an infrared radiator 18 to 160 ° C.
- the HDF plate 8 In the passage between the rollers 4 and 6, the HDF plate 8 is slightly compressed.
- the heated surface 16 of the HDF plate 12 comes into contact with the heated surface 8 of the decorative roller 4 and with the surface 10 of the platen 6 in contact and cause a plastic deformation of the surface 16 of the HDF plate 12 and at the same time a discoloration.
- the wood-tone HDF board in the basic tone discolors in places to a darker brown tone, which is typical of wood grain.
- For embossing a wooden decoration so nothing is required as the device 2, since color effects and embossing are generated synchronously in a single operation. It should be emphasized that in this type of embossing according to the invention a particularly individual edge design of the later to be separated from the HDF plate 12 panels can be made.
- nip 6 mm, plate thickness 7 mm, surface temperature of the decorative roller 350 ° C a maximum depth of decortion of 1 mm is produced on the surface of the HDF board.
- these nip, plate thickness and surface temperature parameters of the decorating roller are related to each other such that embossing with a small embossing depth, e.g. B. 0.2 mm maximum embossing depth, with a comparison with the plate thickness by 0.2 mm narrower nip may already meet a surface temperature of the decorative roller of 200 ° C to produce the desired decor, ie color and structure.
- a nip which is 1.5 mm narrower than the plate thickness to heat the surface of the decorative roller to a temperature of 400 ° C to obtain the desired embossing.
- the required temperature which depends inter alia on the material of the plate, can be determined with a few experiments.
- An alternative embodiment of the device 2 for the production of wood-based panels with embossed surface which is not shown, has a nip, which corresponds to the thickness of the plate to be embossed.
- a pressure of 35 bar is exerted by means of a press hydraulics.
- the print is transferred to the HDF plate 12 located under the decor roller 4.
- the pressure exerted by the press hydraulics on the decorative roller 4 can be adjusted continuously in a range between 10 bar and 300 bar, depending on which decor, which plate material and which feed rate are taken into account.
- the device 2 can in both embodiments both thin, for example 2 mm thick plates as well as thick, e.g. Work plates 40 mm to 60 mm thick. It thus offers wide applications for different wood-based panels or panels, so for example, both thin decorative panels, but also furniture parts, floor panels, window sills or countertops can be decorated with the inventive method and one of the two embodiments of the device according to the invention.
- the color change of the surface 16 of the HDF board 12 is most pronounced where the projecting contours, edges and / or peaks 20 of the relief of the surface 8 of the decor roller 4 strike the surface 16 of the HDF board 12 , Where the flanks 22 of the relief, which do not penetrate so deeply into the surface 16, exert a lower pressure on the surface 16, there is also a lower coloration of the surface 16. In this way, a very natural wood decor during the dyeing the surface 16 generated.
- the penetration depth of the relief of the surface 8 of the decorative roller 4 is between o .mu.m and 500 .mu.m, correspondingly the profile on the surface 16 of the HDF plate 12, a maximum depth of 500 ⁇ m.
- the HDF plate 12 having a complete color effect and embossing is either first provided with a UV varnish seal and then divided into panels. Alternatively, first the division into individual panels and then a surface coating. For example, two layers of UV varnish are applied, of which the first is mixed with corundum. In this way, floor panels can be made with good usability.
Claims (9)
- Procédé de fabrication d'un décor sur la surface d'une plaque en matériau dérivé du bois non traitée ou teinte tout au plus, lors duquel teinture et profil de la surface sont synchrones et des régions déformées plus profondément d'une surface de la plaque en matériau dérivé du bois sont teintes plus foncées que les régions déformées moins profondément du côté supérieur de la plaque en matériau dérivé du bois, lors duquel cette plaque en matériau dérivé du bois est guidée entre un rouleau de décor profilé et un rouleau à contre-pression, dans lequel le rouleau de décor est chauffé à une température de plus de 200°C, et dans lequel une pression d'au moins 10 bar à 300 bar maximum est exercée sur le rouleau de décor ou dans lequel une fente qui est plus étroite de jusqu'à 2 mm que l'épaisseur de la plaque en matériau dérivé du bois à gaufrer est réglée entre rouleau de décor et rouleau à contre-pression.
- Procédé selon la revendication 1, caractérisé en ce que le rouleau de décor est chauffé pendant le gaufrage à une température allant jusqu'à 500°C, de préférence allant jusqu'à 400°C, de manière particulièrement préférée allant jusqu'à 300°C.
- Procédé selon la revendication 1 ou 2, caractérisé en ce qu'une pression de 10 bar allant jusqu'à 300 bar, de préférence allant jusqu'à 30 bar, avantageusement allant jusqu'à 50 bar, notamment allant jusqu'à 100 bar, est exercée sur les rouleaux de décor.
- Procédé selon au moins une des revendications précédentes, caractérisé en ce que la surface à gaufrer de la plaque en matériau dérivé du bois est chauffée avant le gaufrage, de préférence à une température de 100°C à 200°C.
- Procédé selon au moins une des revendications précédentes, caractérisé en ce que la surface à gaufrer de la plaque en matériau dérivé du bois est teinte ou qu'une plaque en matériau dérivé du bois teintée dans la masse est gaufrée, dans lequel la surface à gaufrer de la plaque en matériau dérivé du bois est de préférence teinte avec des colorants dont la teinte varie en fonction de la température.
- Procédé selon au moins une des revendications précédentes, caractérisé en ce que la surface gaufrée de la plaque en matériau dérivé du bois est ensuite enduite, dans lequel une couche colorée, un vernis ou une couche de résine synthétique sont de préférence appliqués comme revêtement sur la surface gaufrée.
- Procédé selon au moins une des revendications précédentes, caractérisé en ce qu'un rouleau de décor est utilisé, à la surface à action de gaufrage duquel des saillies décalées du décor ou interrompant le décor sont disposées, qui sont restituées comme rainures dans la surface gaufrée de la plaque en matériau dérivé du bois.
- Procédé selon une des revendications précédentes destiné à la fabrication d'un panneau mural, de sol ou de plafond à partir d'une plaque en matériau dérivé du bois, notamment d'un panneau de fibres,- avec un côté supérieur et un côté inférieur,- avec un décor et une structure en relief superposant au moins partiellement de manière synchrone le décor sur le côté supérieur de la plaque en matériau dérivé du bois, et- une couche de vitrification, avec les étapes de- introduction d'une structure en relief dans le côté supérieur de la plaque en matériau dérivé du bois sous l'effet de la chaleur et pression et application d'au moins une partie du décor dans la même passe de travail,- dans lequel un rouleau de décor est chauffé à cet effet à une température supérieure à 200°C, et- la plaque en matériau dérivé du bois est guidée entre le rouleau de décor et un rouleau à contre-pression, et- l'introduction de la structure en relief s'effectue par une déformation plastique du côté supérieur de la plaque en matériau dérivé du bois, et- l'application du décor au moins partiellement synchrone à la structure en relief s'effectue par une teinture de la surface de la plaque en matériau dérivé du bois qui repose sur la différence de température entre régions en relief et creusées du rouleau de décor de sorte que des régions creusées de la surface de la plaque en matériau dérivé du bois sont plus foncées que des régions en relief, dans lequel la transition entre régions plus foncées et plus claires est de préférence fluide, et- vitrification subséquente du côté supérieur décoré à structure en relief de la plaque en matériau dérivé du bois contre le frottement et/ou les rayures.
- Dispositif de fabrication de panneaux de fibres et de panneaux de particules avec une surface gaufrée, pour lequel teinture et profil de la surface sont synchrones et des régions déformées plus profondément d'une surface du panneau de fibres ou panneau de particules sont teintes plus foncées que les régions déformées moins profondément du côté supérieur du panneau de fibres ou panneau de particules, et le décor ainsi généré sur le côté supérieur du panneau de fibres ou de particules est complété par l'application de teinture, présentant au moins un rouleau de décor avec une surface configurée à la manière d'un relief et au moins un rouleau à contre-pression disposé en face du rouleau de décor qui exerce à l'état de fonctionnement une pression d'au moins 10 bar sur un panneau de fibres ou panneau de particules se trouvant dans un passage entre le rouleau de décor et le rouleau à contre-pression en direction du rouleau de décor, ainsi que des moyens pour le chauffage direct et/ou indirect de la surface du rouleau de décor.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09003003T PL2098380T3 (pl) | 2008-03-03 | 2009-03-03 | Sposób i urządzenie do wytwarzania płyty drewnopochodnej z tłoczoną powierzchnią |
EP18156419.6A EP3357709A1 (fr) | 2008-03-03 | 2009-03-03 | Panneau de fibres à surface estampée |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008012220A DE102008012220A1 (de) | 2008-03-03 | 2008-03-03 | Verfahren und Vorrichtung zum Herstellen einer Holzwerkstoffplatte |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18156419.6A Division-Into EP3357709A1 (fr) | 2008-03-03 | 2009-03-03 | Panneau de fibres à surface estampée |
EP18156419.6A Division EP3357709A1 (fr) | 2008-03-03 | 2009-03-03 | Panneau de fibres à surface estampée |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2098380A2 EP2098380A2 (fr) | 2009-09-09 |
EP2098380A3 EP2098380A3 (fr) | 2011-08-17 |
EP2098380B1 true EP2098380B1 (fr) | 2018-08-08 |
Family
ID=40796324
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09003003.2A Active EP2098380B1 (fr) | 2008-03-03 | 2009-03-03 | Procédé et dispositif destinés à la fabrication d'une plaque en matériau dérivé du bois |
EP18156419.6A Pending EP3357709A1 (fr) | 2008-03-03 | 2009-03-03 | Panneau de fibres à surface estampée |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18156419.6A Pending EP3357709A1 (fr) | 2008-03-03 | 2009-03-03 | Panneau de fibres à surface estampée |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP2098380B1 (fr) |
DE (1) | DE102008012220A1 (fr) |
ES (1) | ES2694388T3 (fr) |
PL (1) | PL2098380T3 (fr) |
PT (1) | PT2098380T (fr) |
TR (1) | TR201815696T4 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009016520A1 (de) * | 2009-04-08 | 2010-10-28 | Hamberger Industriewerke Gmbh | Paneel und Verfahren zu dessen Herstellung |
DE102010010784C5 (de) | 2010-03-09 | 2017-03-23 | Fritz Egger Gmbh & Co. Og | Verfahren und Vorrichtung zur Herstellung eines plattenförmigen Produktes mit einer ein Dekor aufweisenden Oberfläche |
ITMI20101112A1 (it) * | 2010-06-18 | 2011-12-19 | R S A S Di Tarpini Giuseppe & C B V | Processo per realizzare materiali di rivestimento per il settore arredamento capaci di riprodurre visivamente un migliorato "effetto-legno" |
PL2452829T5 (pl) * | 2010-11-10 | 2018-06-29 | Flooring Technologies Ltd. | Sposób nanoszenia wzoru na płytę z tworzywa drzewnego |
ITBO20110642A1 (it) * | 2011-11-10 | 2013-05-11 | F O M Ind S R L | Dispositivo per marcatura a caldo di profili |
DE102013007532B4 (de) * | 2013-05-03 | 2016-05-04 | ALPHAMATIC Maschinenbau GmbH | Vorrichtung und Verfahren zum Einprägen einer Struktur in eine Faserplatte |
DE102015100571A1 (de) * | 2015-01-15 | 2016-07-21 | JELD-WEN Deutschland GmbH & Co.KG | Verfahren zur Herstellung eines Türblatts mit einer strukturierten Oberfläche |
EP3885155B1 (fr) * | 2018-06-08 | 2023-11-22 | Flooring Technologies Ltd. | Procédé de finition d'une plaque de construction grand format fournie |
EP3578382B1 (fr) * | 2018-06-08 | 2020-10-07 | Flooring Technologies Ltd. | Procédé de finissage d'un panneau de construction |
DE102022103652A1 (de) * | 2022-02-16 | 2023-08-17 | Van Der Vlis Design Gmbh | Dreidimensional strukturiertes Dekorelement |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006007976A1 (de) * | 2006-02-21 | 2007-08-30 | Flooring Technologies Ltd. | Verfahren zur Veredelung einer Bauplatte |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2695857A (en) * | 1949-11-12 | 1954-11-30 | Sierra Lumber Products | Processing of plywood panels to emboss one face thereof |
BE755220A (fr) * | 1969-10-15 | 1971-02-24 | Inmont Corp | Perfectionnements apportes a la realisation de dessins se repetant irregulierement sur une surface |
CH614666A5 (en) * | 1977-02-07 | 1979-12-14 | Masonite Corp | Process for embossing an artificially produced board |
DE2706538A1 (de) * | 1977-02-14 | 1978-08-17 | Gary Clifford Colledge | Verfahren zum einpraegen oder einbrennen eines musters in eine platte |
DE2711917A1 (de) * | 1977-03-18 | 1978-09-21 | Masonite Corp | Verfahren zum praegen von naturholz |
EP0345790A3 (fr) * | 1988-06-10 | 1991-06-05 | BOXLER GMBH & CO. KG HOLZ-DESIGN + INNENAUSBAU | Méthode et outil pour le travail en relief de la surface du bois |
SE9600762L (sv) * | 1996-02-28 | 1997-03-03 | Perstorp Ab | Förfarande för ytstrukturering av ett dekorativt härdplastlaminat |
CA2282853C (fr) * | 1998-01-30 | 2002-01-01 | James H. Stauffacher | Dispositif et procede d'impression et d'estampage de substrats allonges |
US6638387B2 (en) | 2001-07-13 | 2003-10-28 | Industrias Auxiliares Faus S.L. | Embossed-in-register manufacturing process |
KR100781932B1 (ko) * | 2005-11-28 | 2007-12-04 | 주식회사 엘지화학 | 천연원목의 외관 및 질감을 가진 합성목재판 패널의 연속식제조방법 및 제조장치 |
DE102006024305B3 (de) * | 2006-05-24 | 2007-10-25 | Flooring Technologies Ltd. | Paneel und Verfahren zur Herstellung eines Paneels |
-
2008
- 2008-03-03 DE DE102008012220A patent/DE102008012220A1/de not_active Withdrawn
-
2009
- 2009-03-03 EP EP09003003.2A patent/EP2098380B1/fr active Active
- 2009-03-03 PL PL09003003T patent/PL2098380T3/pl unknown
- 2009-03-03 PT PT09003003T patent/PT2098380T/pt unknown
- 2009-03-03 EP EP18156419.6A patent/EP3357709A1/fr active Pending
- 2009-03-03 TR TR2018/15696T patent/TR201815696T4/tr unknown
- 2009-03-03 ES ES09003003.2T patent/ES2694388T3/es active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006007976A1 (de) * | 2006-02-21 | 2007-08-30 | Flooring Technologies Ltd. | Verfahren zur Veredelung einer Bauplatte |
Also Published As
Publication number | Publication date |
---|---|
PT2098380T (pt) | 2018-11-20 |
ES2694388T3 (es) | 2018-12-20 |
EP3357709A1 (fr) | 2018-08-08 |
EP2098380A2 (fr) | 2009-09-09 |
EP2098380A3 (fr) | 2011-08-17 |
TR201815696T4 (tr) | 2018-11-21 |
DE102008012220A1 (de) | 2009-09-17 |
PL2098380T3 (pl) | 2019-02-28 |
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