EP2083977B1 - Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central - Google Patents
Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central Download PDFInfo
- Publication number
- EP2083977B1 EP2083977B1 EP07846564A EP07846564A EP2083977B1 EP 2083977 B1 EP2083977 B1 EP 2083977B1 EP 07846564 A EP07846564 A EP 07846564A EP 07846564 A EP07846564 A EP 07846564A EP 2083977 B1 EP2083977 B1 EP 2083977B1
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- EP
- European Patent Office
- Prior art keywords
- formwork
- elements
- vertical
- core
- horizontal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0008—Venting channels, e.g. to avoid vacuum during demoulding or allowing air to escape during feeding, pressing or moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/30—Cores; Mandrels adjustable, collapsible, or expanding
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/02—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0472—Details of connection of the hose to the formwork, e.g. inlets
Definitions
- the present invention relates to a formwork system for concreting concrete parts and room modules comprising an outer formwork and a formwork core.
- the outer formwork has a formwork floor, two longitudinal walls and two end walls. The end walls are arranged between the longitudinal walls at their front ends.
- the shuttering core is cuboid and can be used in the outer formwork.
- so-called formwork cores are used for the shaping of prefabricated parts, in particular in the preparation of contiguous prefabricated parts, in which at least one bottom part and one side part are connected to one another.
- An upwardly open external formwork comprising a bottom, two longitudinal walls and two arranged at the front ends of the longitudinal walls end walls, serves as an outer boundary for the walls or building parts to be created.
- a formwork core is used whose dimensions are slightly smaller than the inner dimensions of the outer formwork.
- the distance between the walls of the outer formwork and the formwork core corresponds to the width of the side wall to be concreted
- the distance of the bottom of the formwork core from the formwork floor of the outer formwork corresponds to the thickness of the floor to be concreted.
- the formwork core is supported on the outer formwork. Parts with complex geometries, such as For example, room modules with floor and side walls or partially closed rooms, can be produced in a concreting process.
- the inner formwork core can be easily removed from the finished concrete part after the setting process of the concrete, it must be able to reduce its outer dimensions.
- a manufacturing method using a so-called shrink core for molding is known, which can reduce its outer dimensions after the setting process of the concrete, so that a simple removal is possible.
- a complex, many mechanical and hydraulic components comprehensive hydraulics is arranged within the core, with the side walls translationally, ie parallel, can be moved inwards.
- four L-shaped corner pieces are provided, which can slip past each other, so that the corner parts are moved inward.
- a formwork core according to the preamble of claim 1 in which the side walls can be moved parallel inwards, is also from the FR 2 310 454 known.
- the formwork core on an inner core are hinged to the four side walls and four corner elements. Lifting the inner core causes the sidewalls to move inward.
- a prefabricated concrete floor element is present, on which the side walls are concreted.
- this device is only partially suitable to produce exposed concrete parts in high quality.
- the present object is achieved with a formwork system having the feature according to claim 1.
- the present object is also achieved by a method with the features of claim 13 and with the features of claim 14.
- preferred embodiments of the formwork system according to the invention are defined, which can be used individually or in combination.
- the formwork system according to the invention for concreting precast concrete elements and room modules comprises an outer formwork and a formwork core.
- the outer formwork has a formwork floor, two longitudinal walls and two end walls. The end walls are arranged between the longitudinal walls at their front ends, so that there is a cavity-forming, open to the top cuboid structure.
- the formwork core is used for concreting an upwardly open space module in the outer formwork. The resulting between the outer formwork and the formwork core cavity is filled with concrete.
- the shuttering core itself forms a cuboid with a horizontal element formed as a base and with a cover element and with at least four vertical elements, two of which are designed as end elements and two as side elements.
- Each of the vertical elements is coupled to each of the two horizontal elements and movably connected.
- Each end element is thus coupled to both the cover element and with the bottom of the formwork core.
- a coupling mechanism is provided, which is designed such that a vertical movement of a horizontal element (bottom or cover element) outwardly causes a movement of the vertical elements in the inward direction, that the distance between the opposing vertical elements is reduced.
- a lifting of the cover element thus causes the vertical elements to move inwards. The distance between the two end elements and the distance between the two side elements is thereby reduced.
- the outer formwork and the formwork core can be removed from the concrete part.
- the formwork core in its dimensions, at least in its horizontal dimensions, shrunk.
- shrink core By automatically varying the distances of the vertical elements to one another by lifting the cover element, the dimensions are reduced in a simple manner. Thus, it is not necessary to dismantle the formwork core.
- the coupling mechanism comprises a plurality of pivot levers. At least one pivot lever is arranged between a vertical element and a horizontal element.
- the pivot lever is articulated to both the horizontal element and on the vertical element.
- the pivot lever may consist of a connecting piece or a molded part which is fastened between the two pivot points on the vertical element or the horizontal element.
- a movement of the vertical elements can be generated inwardly such that the movement has a rotational component.
- a horizontal element is moved outwardly, the edge regions of the vertical elements adjacent to the moving horizontal element are moved towards one another.
- the pivot lever thus performs a rotational movement. This can take place around one of the bearing points on the vertical element or on the horizontal element. However, pivoting about another within or outside the pivot lever lying (virtual) pivot point is possible.
- the movement of the pivoting lever caused by moving the horizontal element outwards causes the moving horizontal element to move adjacent edge regions of the two opposing vertical elements are moved towards each other. The distance between these edges opposite edges, however, remains unchanged.
- the vertical elements are therefore tilted inwards.
- the tipping of the elements has the advantage that the vertical elements do not have to be solved simultaneously over the entire surface of the concrete element concrete. Rather, a piecewise release by pivoting or tilting of the vertical elements inward is possible.
- the applied forces to separate the vertical elements of the concrete element are small. The risk of flaking due to the release of the vertical elements is greatly reduced, so that the production of exposed concrete walls is reliably possible.
- the vertical elements are made of shuttering panels.
- the weight of the formwork core is reduced, the transport and handling of the formwork core are facilitated.
- the end elements of the formwork core are formed as end panels; the side elements as side panels.
- the thickness of the formwork panels is low in relation to their height and length.
- the ratio of the thickness to the height is ⁇ 1%, so that the thickness of the shuttering panels is significantly less than 2.5 cm with a vertical extension of the vertical element of 2.50 m.
- Thickness is understood to mean the dimension in the direction of the surface normal of the formwork panel, that is to say the extent perpendicular to the height and length of the panel.
- the horizontal elements are formed as formwork panels.
- the formwork panels are reinforced with a supporting structure.
- the support structure includes panel-like reinforcing elements, which are advantageously and particularly preferably designed as horizontal ribs and vertical ribs.
- the ribs are each perpendicular to the formwork panel or to the inside. In this way, very rigid and torsionally rigid formwork elements can be produced, but their weight is significantly lower than a comparatively rigid formwork element made of solid material.
- the pivot levers of the coupling mechanism can be attached to the support structure of the formwork panels of the vertical elements as well as the horizontal elements be.
- a pivoting of the horizontal elements relative to the vertical elements is significantly simplified due to the relatively thin formwork panels.
- the construction of the coupling mechanism can thereby be quite simple. Nevertheless, an exact movement and positioning of the individual panels to each other is possible.
- the vertical elements each have an edge at their upper and lower edge regions, which extends horizontally in the direction of the adjacent horizontal element.
- the edge of the vertical elements flush with the adjacent horizontal element, when the formwork core is arranged in its concreting, so all elements are connected to each other such that a formwork introduced into the outer formwork core can be used for concreting.
- At least one corner element is included which is arranged between two adjacent vertical elements and couples the two vertical elements to one another via a coupling element. Between a front element and a side member of the formwork core so a coupling element is arranged such that the end element is coupled to the side member.
- the corner element is designed such that a movement of the vertical elements inward, in particular a tilting of the vertical elements, is made possible.
- the corner element is also movable inwards and can be easily solved by the precast concrete to be concreted.
- the corner element is designed as a corner panel and has stiffening elements on its inner side.
- the reinforcing elements of the vertical elements in particular the horizontal ribs of the end elements and the side elements, overlap each other at the corner regions. They also overlap the stiffening part of the corner element.
- the coupling element of the corner element may be formed as a vertically extending guide rod. Corresponding guide recesses are arranged in the stiffening elements and the reinforcing elements such that the guide rod extends through the guide recesses. This way will be through the coupling element, the corner elements guided by the adjacent vertical elements.
- the guide recess is formed in the horizontally arranged stiffening elements of the corner element as a slot in which the coupling element can be performed.
- the stiffening element is wedge-shaped axisymmetric to the bisector of the corner element.
- the slot is then also oriented in the direction of the axis bisector.
- the guide recess in the horizontal ribs of the vertical elements is preferably a bore which is slightly larger than the guide rod. In this way, in a tilting and movement of the vertical elements inwardly the corner element only then (inwardly) moves when the coupling element abuts the one end of the longitudinal groove and thus entrains the corner element.
- the corner elements are moved by the vertical elements.
- at least one horizontal stiffening element of the corner element above a horizontal rib of a vertical element is arranged such that a lifting of the vertical elements causes a lifting of the corner element.
- the arranged below the stiffening elements of the corner element horizontal ribs support the corner element such that the corner element follows the vertical elements. Their movement, however, is delayed by the coupling mechanism.
- the corner elements therefore represent path-controlled elements that are controlled by the displacement path of the vertical elements, that is, their movement is controlled by the movement of the vertical elements.
- the corner elements are caster-oriented, that is, they do not move until after the vertical elements have moved. When so-called spreading, so if the distance of the vertical elements is increased, the corner elements are flow-oriented.
- the formwork system according to the invention with an outer formwork and a formwork core variable in its outer dimensions has a multiplicity of advantages that result from the operations resulting from this formwork core divide resulting from the resulting with this formwork core concreting processes.
- the formwork system according to the invention enables the production of monolithic concrete parts, in particular precast concrete components, which have a bottom and one or more side parts. Due to the movement of the formwork core, the precast concrete parts can be produced in the installed position, that is, in the position as they are later used in the assembly of a house consisting of precast concrete parts. This has advantages in terms of the resulting end product as well as the efficiency of the production.
- the space required is considerably smaller compared to production methods in which the precast concrete component is produced in the reverse installed position.
- a turning device for the component is not provided.
- the wage bill is also lower because no additional staff has to be used for the turning process.
- the biggest advantage in the manufacturing process is that early removal work on the concrete part is possible. Directly after the shuttering process (partial heating / curing) can begin with the finishing work. It is not necessary to wait until the concrete part has completely hardened and the required strength for the turning process of the component is given.
- the production time of a finished precast concrete part is significantly reduced.
- the monolithic structure which can be produced with the formwork system according to the invention has the advantage that no assembly stage is necessary in the production sequence, in which the concrete individual parts have to be assembled.
- the following advantages can be achieved with the formwork system according to the invention: Due to the monolithic nature of the component, fewer steel inserts are necessary for reinforcement. At the same time, a higher stability of the overall system is achieved. Expensive built-in parts for connecting various elements, as they are necessary, for example, in concrete prefabricated, eliminated. The monolithic nature of the concrete part reduces the expense of finishing work, such as piping or cable strands. These can be arranged and placed directly during manufacture, ie before the concrete flows into the formwork system. A later connection is not necessary. Between the individual walls or the walls and the floor no joints and thus no leaks.
- the concrete element can remain on a so-called circulation pallet, from the concreting phase to delivery.
- High Abhebelasten be applied only at the end of production on the concrete part. Therefore, a lower reinforcement is necessary.
- the revolving pallet itself allows earlier stripping, since the release of the formwork sets the required strength for the concrete and not the lifting of the concrete element on the bottom formwork and thus the pressure and tensile forces occurring during lifting.
- the device according to the invention is explained below by way of example in the production of a room module with side walls and a monolithic floor.
- Fig. 1 is an inventive formwork system 1 with an outer formwork 2 and a formwork core 3 to see during the process of insertion of the formwork core 3 in the outer formwork 2.
- the outer formwork 2 has two longitudinal walls 4, two end walls 5 and a shuttering bottom 6.
- the longitudinal walls 4 and the end walls 5 are reinforced by a supporting structure 7, the horizontal ribs 8 and vertical ribs 9 includes.
- the formwork core 3 comprises two horizontal elements 10, which are formed as a bottom 11 (not shown) and cover element 12.
- Four vertical elements 13 are formed as end elements 14 and side elements 15.
- On the cover element 12 a plurality of Quertragtraversen 16 are arranged at which a hoist, not shown, the formwork core 3 lifts and moves.
- guide pins 17 are provided on the Quertragtraversen, which are inserted into corresponding positioning receptacles 18 in the longitudinal walls 4.
- the formwork core 3 is positioned with equidistant spacing in the outer formwork 2.
- FIG. 1 the shuttering core 3 is shown in its transport position, in which the vertical elements 13, the horizontal elements 10 and the corner elements 19 are coupled together and connected via coupling mechanisms, not shown here. Nevertheless, the elements are not flush with each other, but are spaced apart.
- FIG. 2 The formwork core 3 is shown here in its concreting position, in which the corner elements 19, the vertical elements 13 and the horizontal elements 10 abut each other, so that a flush, one-piece outer skin of the formwork core 3 results.
- the cavity 20 formed between the formwork core 3 and the outer formwork 2 is then filled with concrete in a next step, whereby a prefabricated concrete element designed as a room module is produced.
- the method of filling the cavity 20 is in FIG EP 06 023 710 whose contents become the content of this application by referencing.
- the Quertragtraversen 16 are based on the outer formwork 2 from. As a result, the formwork core 3 is held in position. The formwork core 3 thus floats practically in the outer formwork 2, so that the bottom of the formwork core 3 is spaced from the formwork floor 6 of the outer formwork 2. Additional spacer elements between the two floors can be provided; however, they are not essential.
- the formwork core must have within a mechanism, with which the two opposing horizontal elements can be moved against each other. By the mechanism, the distance can be reduced or spread, so that the vertical elements of the formwork core 3 are spread or shrunk in accordance with the coupling mechanism.
- Fig. 3 shows the formwork core 3 is in its transport position when lifting out of the outer formwork 2. After completion of the setting process of the precast concrete formwork core 3 from its concreting in the Transport position moves, with its horizontal outer dimensions, ie the distances between the vertical elements 13, are reduced.
- Fig. 3 can be seen by way of example that 3 openings are provided in the cover element 12 of the formwork core. Through these openings, the interior of the formwork core 3 is accessible. It can be used, for example, to fix in the space between the outer formwork 2 and formwork core 3 arranged before filling the concrete empty cans for sockets or conduits in their position again or change.
- the completely removed formwork core 3 is in Fig. 4 shown.
- a room module 21 remains in the outer formwork 2.
- the room module 21 After removal of the outer formwork 2, that is, after the dismantling of the longitudinal walls 4 and the end walls 5, the room module 21 remains standing on the formwork floor 6 of the outer formwork 2, Fig. 5 , The room module 21 is in its installed position. Further work on the room module can now be made, although the concrete is not completely cured because no forces occur, in particular no levers or rotational forces, as they are necessary when turning the precast concrete in the manufacturing process in reverse mounting position. Both the formwork core 3 and the outer walls 4, 5 of the outer formwork 2 can now be used for the production of another precast concrete part. Only the shuttering floor 6 is blocked by the new precast concrete part. On the formwork floor 6, however, the precast concrete part can be moved within the assembly hall in a position for processing and curing.
- the manufacturing process of a precast concrete part and in particular the shrinkage of the formwork core 3 is based on the FIGS. 6 to 10 explained in more detail, showing the shuttering core 3 in schematic cross section and other details.
- Fig. 6a the shuttering core 3 is shown in the outer formwork 2 in its concreting position.
- the bottom 11 of the formwork core 3 is mounted on two supports 22, so that between the shuttering floor 6 and the bottom 11 of the desired Distance can be generated.
- the thickness of the bottom of the precast concrete element is adjustable.
- the vertical elements 13 in their upper edge region 23 and in their lower edge region 24 each have an edge piece 25 or 26 which extends in the horizontal direction.
- the vertical elements 13 have a U-shaped contour, in which the two legs are aligned horizontally.
- reinforcing elements 28 are arranged, which are formed as horizontal ribs 29 and vertical ribs 30.
- the horizontal ribs 29 and the vertical ribs 30 correspond to the horizontal ribs 8 and the vertical ribs 9 of the outer formwork second
- the formed as a side member 15 vertical element 13 is coupled via a coupling mechanism 31 with the bottom 11 and with the cover member 12.
- the coupling mechanism 31 comprises a plurality of pivoting levers 32, which are rotatably connected to the vertical ribs 30 at the upper and lower edge regions 23, 24 of the side elements 15.
- the pivot levers 32 have a first pivot bearing 33 with a first bearing axis 34, which is connected to a reinforcing rib 30 a of a horizontal element 10.
- the pivot lever 32 is mounted on a vertical rib 30 of a vertical element 13.
- the orientation angle ⁇ defines the angular position of the pivot lever 32 at the bottom 11, the orientation angle ⁇ , the angle of the pivot lever 32, which are mounted on the cover element 12.
- the orientation angles ⁇ , ⁇ are the same.
- the two angles ⁇ and ⁇ are each relatively small, preferably the angles are between 1 ° and 5 °.
- a particular embodiment of a pivot lever 32 is shown.
- This pivot lever 32 additionally has a stop pin 37 which, in the concreting position of the shuttering core 3 presses against a vertical rib 30 of the vertical element 13.
- a connecting rod 38 extends through the pivot lever 32 therethrough.
- Several parallel pivot lever 32 can be coupled together, see. Fig. 11a , The torsional stiffness of the entire formwork core 3 is increased.
- FIGS. 7a to 7d show the formwork core 3 at the beginning of the kinematic shrinkage process, after the cover element 12 has been raised slightly by a hoist, not shown here.
- the formwork core 3 is located in the room module 21.
- the pivot lever 32 which are mounted on the cover element 12, were pivoted by the lifting of the cover element 12, so that the orientation angle ⁇ is now significantly greater than the orientation angle ⁇ of the pivot lever 32 mounted on the bottom 11
- the two side elements 15 tilt inwards, so that the distances of the opposite upper edge regions 23, 24 of the side elements 15 are reduced.
- the side members 15 are inclined inwardly by the tilt angle ⁇ .
- Fig. 8 shows the formwork core 3 in a later process step in which the cover element 12 has been moved further upwards.
- the two side elements 15 are now also moved upward, so that the lower pivot lever 32 have performed a pivoting movement.
- the orientation angle ⁇ is now increased, but smaller than the orientation angle ⁇ .
- the inclination of the side members 15 is reduced.
- the FIGS. 9a to 9d The alignment angle ⁇ of the lower pivot lever 32 corresponds to the alignment angle ⁇ of the upper pivot lever 32.
- the side elements 15 are vertically aligned. At the same time they were raised. The side elements 15 are completely detached from the room module 21.
- the shuttering core 3 has been moved from its concreting position to its transport position.
- the so-called shrinking process is finished.
- the shuttering core 3 can be removed from the room module 21 upwards ( Fig. 10 ).
- the shrinkage process explained here in two-dimensional terms is a three-dimensional shrinkage process in which a collision of the vertical elements 13 relative to one another has to be avoided. Due to the corner elements 19, this is made possible because each corner element 19 is of its geometric basic structure a three-dimensional structure which extends at least functionally over all three dimension axes.
- the corner element 19 has the task of closing resulting gaps from the necessary displacement paths of the side elements 15, the end elements 14 and the horizontal elements 10 for the "spread" concreting position. This is achieved in that the corner element 19 during the movement of the formwork core 3 from the concreting position in the transport position and vice versa weglauf led forward or.
- a tracking-controlled corner element 19 will be described by way of example.
- the lead-controlled corner element is constructed mechanically identical in a figurative sense.
- the corner element 19 is in detail in the FIGS. 11a to 11c shown.
- Fig. 11a shows the formwork core 3 according to the invention in a cutaway view, so that the arranged on the inside 27 reinforcing elements 28 are clearly visible.
- the reinforcing elements 28, which are formed as horizontal ribs 29 and vertical ribs 30, are present on all side walls as well as the bottom 11 and the cover element 12, not shown here.
- the corner element 19 has on its inner side horizontally extending stiffening elements 39.
- the corner element 19 is likewise designed as a corner panel.
- the stiffening elements 39 have a substantially square base surface with an extending in the direction bisector guide extension 40 having a guide recess 41 which also extends along the bisector.
- the stiffening elements 39 overlap with the horizontal ribs 29 of the vertical elements 13.
- guide recesses 42 are arranged, which correspond to the guide recesses 41.
- a guide rod 43 extends through the guide recesses 41, 42 such that the corner elements 19 are guided by the vertical elements 13.
- At least two stiffening elements 39 one in the lower and one in the upper region of the corner element 19, additionally have two guide arms 44 extending at 90 ° to each other and extending parallel to the vertical elements.
- the guide arms 44 support the guide rod 43 and cooperate with this. This ensures that the corner elements 19 are moved forward or curb-controlled with or from the vertical elements 13.
- the corner elements 19 have an upper and lower edge 45 which extends horizontally.
- the edge 45 is essentially wedge-shaped. It also has a guide recess 41 through which the guide rod 43 extends.
- the shape of the edge 45 corresponds to the shape of the edge pieces 25, 26 of the vertical elements, so that in the concreting position of the formwork core 3, a circumferential, flush edge of the formwork core is formed.
- the edge pieces 25, 26 have at their lateral ends in each case a chamfer, which correspond to the edge pieces 45 of the corner elements.
- the cover element 12 and the bottom 11 are designed such that that they are framed by the edge pieces 25 and 45 or 26 and 45 and terminate flush with them in the concreting position.
- FIGS. 12a to 12d show a detailed drawing of the corner element 19 during the removal of the formwork core 13 from a ready-concreted room module 21st
- the vertical elements 13 move inwards and detach at the upper edge 23 from the room module 21.
- the vertical elements are lifted slightly, as in FIG Fig. 12b clearly shown.
- the vertical elements 13 overlap with the corner element 19, so that the vertical elements 13 undercut the corner elements 19 at the outer corners.
- the vertical elements 13 are moved further upwards after they are no longer tilted, but again vertically aligned.
- the corner elements 19 are also slightly raised in this movement step, since the horizontal ribs 29 are arranged below the stiffening elements 39, Fig. 12c ,
- the lifting of the vertical elements 13 thereby also causes a lifting of the corner member 19.
- the caster-controlled corner element 19 is also moved inwards and detached from the room module 21 completely.
- the formwork core 3 is now freely movable in the room module 21 and can be removed upwards, Fig. 12d ,
- the formwork core 3 since the formwork core 3 according to the invention hollow inside and through openings in the cover element 12 is walkable, such a construction can be arranged in the interior of the formwork core and possibly even be operated mechanically or manually by the operator inside the formwork core.
- the pressing apart of the horizontal elements can be caused by a push-pull member. Examples include spindles, hydraulic cylinders or a pliers mechanism.
- the spreading and shrinking is independent of the lifting and lowering of the formwork body from the precast concrete or in the outer formwork possible.
- the bottom 11 of the formwork core 3 can be moved downwards, for example by spreading the two opposing horizontal elements 10.
- the formwork core 3 can then be moved out of the room module downwards, so that it is also possible to place corresponding room modules with ceiling To produce soil.
- the principle of spreading and shrinking of the formwork core remains.
- FIGS. 13a to 13c show different ways of designing the precast concrete, resulting from the construction of the formwork core 3 according to the invention.
- a vertical element 13 is shown, on the outside of which a structured plastic matrix 49 is applied.
- a negative impression of the plastic matrix is produced.
- structured surfaces can be created, for example, natural stone replica and / or slip-resistant floors or the like.
- Fig. 13b shows a vertical element 13 with a holder 46 for a window element 47, which is to be firmly cast into the room module 21.
- a window member 47 is introduced, which is fixed by the holder 46.
- the concrete flows around the window member 47 around, so that a window-like recess or an opening in the room module is formed.
- Fig. 13c shows a vertical element 13 in a recess body 48 which is to be recessed in the precast concrete part. Due to the design of the recess body 48, almost any recesses in the prefabricated component, for example for recessed luminaires and mirrors, for shelves and the like, can be formed. This principle of the recess body can also be applied to the floor 11 in order to realize, for example, floor slopes in bathrooms. By means of a suitable recess body, for example, a shower tray can be molded directly into the floor in the area of the bathroom.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Claims (14)
- Système de coffrage pour le bétonnage d'éléments préfabriqués en béton et de modules spatiaux, comprenant un coffrage extérieur (2) et un noyau de coffrage (3),
le coffrage extérieur (2) comprenant un fond (6), deux parois longitudinales (4) et deux parois frontales (5), les parois frontales (5) étant disposées entre les parois longitudinales (4) aux extrémités frontales de celles-ci ;
le noyau de coffrage (3) étant conçu pour être placé dans le coffrage extérieur (2) et comprenant :- un élément horizontal (10) formant un fond (11) et un élément horizontal (10) formant un élément de recouvrement (12) et- deux éléments verticaux (13) formant des éléments frontaux (14) et deux éléments verticaux (13) formant des éléments latéraux (15), qui sont agencés de manière à former un espace intérieur creux parallélépipédique, et- un mécanisme d'accouplement (31),où- les éléments frontaux (14) et les éléments latéraux (15) sont accouplés et reliés de manière mobile respectivement au fond (11) et à l'élément de recouvrement (12) ; et- le mécanisme d'accouplement (31) est configuré de telle façon qu'un déplacement vertical d'un élément horizontal (10) vers l'extérieur provoque un déplacement des éléments verticaux (13) en direction de l'intérieur, de sorte que l'intervalle entre les éléments verticaux (13) se faisant face s'en trouve réduit. - Système de coffrage selon la revendication 1, caractérisé en ce que le mécanisme d'accouplement (31) comprend une pluralité de leviers pivotants (32), au moins un levier pivotant (32) étant disposé entre un élément vertical (13) et un élément horizontal (10).
- Système de coffrage selon la revendication 1 ou 2, caractérisé en ce qu'un déplacement vertical d'un élément horizontal (10) vers l'extérieur provoque le déplacement des éléments verticaux (13) vers l'intérieur, ce dernier comprenant une composante de rotation de telle sorte que les zones de bord (23) contigües au premier élément horizontal (10), de deux éléments verticaux (13) se faisant face, se déplacent l'une vers l'autre, tandis que l'intervalle entre les zones de bord (24) contigües au second élément horizontal (10), de deux éléments verticaux (13) se faisant face, reste inchangé.
- Système de coffrage selon l'une des revendications précédentes, caractérisé en ce que les éléments frontaux (14) du noyau de coffrage (3) réalisés sous forme de panneaux frontaux sont formés par des panneaux de coffrage et les éléments latéraux (15) du noyau de coffrage (3) réalisés sous forme de panneaux latéraux sont également formés par des panneaux de coffrage, dont l'épaisseur par rapport à leurs hauteur et longueur est faible, de préférence < 1% par rapport à la hauteur.
- Système de coffrage selon la revendication 4, caractérisé en ce que les panneaux de coffrage sont renforcés par une ossature, qui comprend de préférence des éléments de renforcement (28) de type panneau, réalisés de manière particulièrement préférée sous forme de nervures horizontales (29) et de nervures verticales (30).
- Système de coffrage selon l'une des revendications précédentes, caractérisé en ce que les éléments frontaux (14) et les éléments latéraux (15) ont chacun un bord supérieur (25) et un bord inférieur (26), qui s'étendent horizontalement en direction de l'élément horizontal (10) contigu.
- Système de coffrage selon l'une des revendications précédentes, caractérisé en ce que le noyau de coffrage (3) comprend au moins un élément d'angle (19), lequel est disposé entre un élément frontal (14) et un élément latéral (15) et est accouplé par un élément d'accouplement audit un élément frontal (14) et audit un élément latéral (15).
- Système de coffrage selon la revendication 7, caractérisé en ce que- l'élément d'angle (19) est un panneau d'angle doté d'éléments de renfort (39) agencés sur la face interne,- les éléments de renforcement (28) dudit un élément frontal (14) et dudit un élément latéral (15) chevauchent au moins partiellement les éléments de renforcement (28),- l'élément d'accouplement est une tige de guidage (43) s'étendant verticalement, et- dans les éléments de renfort (39) et les parties des éléments de renforcement (28) chevauchant lesdits éléments de renfort, sont agencés des creux de guidage (41, 42) correspondants, à travers lesquels s'étend la tige de guidage (43).
- Système de coffrage selon la revendication 8, caractérisé en ce que le creux de guidage (41) ménagé dans les éléments de renfort horizontaux (39) de l'élément d'angle (19) est une rainure longitudinale, dans laquelle est guidée la tige de guidage (43) de l'élément d'angle (19).
- Système de coffrage selon l'une des revendications 7 à 9, caractérisé en ce qu'au moins un élément de renfort horizontal (39) de l'élément d'angle (19) est disposé au-dessus d'une nervure horizontale (29) de l'élément latéral (15) et d'une nervure horizontale (29) de l'élément frontal (14), de telle sorte que lorsque l'élément frontal (14) et l'élément latéral (15) se déplacent verticalement, l'élément d'angle (19) se déplace dans la même direction.
- Système de coffrage selon l'une des revendications précédentes, caractérisé en ce que la face externe des éléments latéraux (15) et des éléments frontaux (14) est lisse.
- Système de coffrage selon l'une des revendications 1 à 10, caractérisé en ce que les faces externes des éléments frontaux (14) et des éléments latéraux (15) présentent un corps d'évidement (48) s'étendant vers l'extérieur, de manière à créer un creux correspondant dans l'élément en béton ou le module spatial (21) à bétonner.
- Procédé pour retirer un noyau de coffrage (3) d'un coffrage extérieur (2), en particulier d'un coffrage extérieur (2) d'un système de coffrage selon les revendications 1 à 12,
le coffrage extérieur (2) comprenant un fond (6), deux parois longitudinales (4) et deux parois frontales (5), et
le noyau de coffrage (3) comprenant deux éléments horizontaux (10) se faisant face et quatre éléments verticaux (13), de sorte que le noyau de coffrage (3) a la forme d'un parallélépipède,
le noyau de coffrage (3) comprenant un mécanisme d'accouplement (31), de telle sorte que les éléments verticaux (13) sont accouplés de manière mobile aux éléments horizontaux (10),
comprenant
le déplacement vertical d'un élément horizontal (10) formant un élément de recouvrement (12) vers le haut, permettant ainsi, au moyen du mécanisme d'accouplement (31), d'effectuer les étapes suivantes :- déplacement des éléments verticaux (13) de manière à faire basculer les éléments verticaux (13) vers l'intérieur, au niveau de la zone de bord (23) contigüe à l'élément de recouvrement (12) ;- déplacement des éléments verticaux (13) de manière à faire basculer les éléments verticaux (13) vers l'intérieur, au niveau des zones de bord (24) faisant face à l'élément de recouvrement (12), jusqu'à ce que les éléments verticaux (13) soient parallèles, les éléments verticaux (13) se déplaçant pendant ce deuxième basculement dans le sens de déplacement de l'élément de recouvrement (12) ;- déplacement de l'élément horizontal (10) formant un fond (11) et faisant face à l'élément de recouvrement (12), en direction de l'élément de recouvrement (12) au moyen du déplacement vertical des éléments verticaux (13) accouplés au fond (11) par le mécanisme d'accouplement (31) ;- retrait complet du noyau de coffrage (3) du coffrage extérieur (2). - Procédé pour placer un noyau de coffrage (3) dans un coffrage extérieur (2), en particulier dans un coffrage extérieur (2) d'un système de coffrage selon les revendications 1 à 12,
le coffrage extérieur (2) comprenant un fond (6), deux parois longitudinales (4) et deux parois frontales (5), et
le noyau de coffrage (3) comprenant deux éléments horizontaux (10) se faisant face et quatre éléments verticaux (13), de sorte que le noyau de coffrage (3) a la forme d'un parallélépipède,
le noyau de coffrage (3) comprenant un mécanisme d'accouplement (31), de telle sorte que les éléments verticaux (13) sont accouplés de manière mobile aux éléments horizontaux (10),
comprenant :le déplacement vertical du noyau de coffrage (3) vers le bas jusqu'à ce qu'un élément horizontal (10) formant un fond (11) s'appuient sur des supports (22) qui sont disposés sur le fond (6) du coffrage extérieur (2), le déplacement du noyau de coffrage (3) étant provoqué par le déplacement de l'élément horizontal (10) formant un élément de recouvrement (12) vers le bas, permettant ainsi, au moyen du mécanisme d'accouplement (31), d'effectuer les étapes suivantes :- déplacement des éléments verticaux (13) de manière à faire basculer les éléments verticaux (13) vers l'extérieur, au niveau des zones de bord (24) faisant face à l'élément de recouvrement (12), les éléments verticaux (13) se déplaçant pendant ce basculement dans le sens de déplacement de l'élément de recouvrement (12) jusqu'à ce qu'ils forment une surface plane avec le fond (11) ;- déplacement des éléments verticaux (13) de manière à faire basculer les éléments verticaux (13) vers l'extérieur, au niveau de la zone de bord (23) contigüe à l'élément de recouvrement (12), jusqu'à ce que les éléments verticaux (13) soient parallèles ;- déplacement de l'élément de recouvrement (12) vers le bas jusqu'à ce qu'il forme une surface plane avec les éléments verticaux (13), permettant ainsi un déploiement complet du noyau de coffrage (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07846564A EP2083977B1 (fr) | 2006-11-15 | 2007-11-13 | Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06023710.4A EP1923185B1 (fr) | 2006-11-15 | 2006-11-15 | Méthode et dispositif de fabrication d'un élément monobloc préfabriqué en béton |
DE102007019406A DE102007019406A1 (de) | 2006-11-15 | 2007-04-23 | Schalungssystem zum Betonieren von Fertigteilen mit einer Außenschalung und einem Schalungskern |
EP07846564A EP2083977B1 (fr) | 2006-11-15 | 2007-11-13 | Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central |
PCT/EP2007/009799 WO2008058702A2 (fr) | 2006-11-15 | 2007-11-13 | Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2083977A2 EP2083977A2 (fr) | 2009-08-05 |
EP2083977B1 true EP2083977B1 (fr) | 2012-08-01 |
Family
ID=37944756
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06023710.4A Not-in-force EP1923185B1 (fr) | 2006-11-15 | 2006-11-15 | Méthode et dispositif de fabrication d'un élément monobloc préfabriqué en béton |
EP07846564A Not-in-force EP2083977B1 (fr) | 2006-11-15 | 2007-11-13 | Système de coffrage pour le bétonnage d'éléments préfabriqués, comprenant un coffrage extérieur et un coffrage central |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06023710.4A Not-in-force EP1923185B1 (fr) | 2006-11-15 | 2006-11-15 | Méthode et dispositif de fabrication d'un élément monobloc préfabriqué en béton |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP1923185B1 (fr) |
DE (1) | DE102007019406A1 (fr) |
WO (1) | WO2008058702A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3572198A1 (fr) | 2018-05-24 | 2019-11-27 | RATEC Maschinenentwicklungs- und Verwaltungs-GmbH | Coffrage central pour un système de coffrage destiné à bétonner un corps de cloche |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102007019383B4 (de) | 2007-04-23 | 2009-01-08 | Ratec Maschinenentwicklungs- Und Verwaltungs-Gmbh | Batterieschalung zur vertikalen Fertigung von flächigen Betonfertigteilen |
NL2001814C2 (nl) * | 2008-07-16 | 2010-01-22 | 1 2 3 Huis B V | Werkwijze voor het vervaardigen van een woningelement en een met die werkwijze vervaardigd woningelement. |
AT507554B1 (de) | 2008-12-22 | 2010-06-15 | Betonwerk Rieder Gmbh | Schalung zur vertikalen herstellung von flächigen betonfertigteilen |
DE102012106997B4 (de) * | 2012-07-31 | 2016-01-28 | GHP Global Home Projekts UG (haftungsbeschränkt) | Vorrichtung zur Herstellung einer Raumzelle in monolithischer Bauweise |
DE102016120047B4 (de) * | 2016-10-20 | 2018-05-03 | Dmf Deutsche Modulhaus Fabrik Gmbh | Vorrichtung und Verfahren zur einstückigen Herstellung eines drei Seitenelemente sowie ein Bodenelement und/oder ein Deckenelement aufweisenden Raummoduls |
AT521553B1 (de) * | 2018-08-03 | 2023-02-15 | Sdo Zt Gmbh | Verfahren und Schalung zum Herstellen einer Platte, sowie Platte |
CN108995022B (zh) * | 2018-09-11 | 2020-08-07 | 成都建工工业化建筑有限公司 | 一种用于预制外墙构件的加工模具 |
CN110303577B (zh) * | 2019-08-01 | 2024-04-16 | 长沙远大住宅工业安徽有限公司 | 一种预制飘窗生产模具及组装或拆卸方法 |
RU205206U1 (ru) * | 2020-07-23 | 2021-07-02 | Открытое акционерное общество "Дзержинский экспериментально-механический завод" | Установка для изготовления объемных строительных железобетонных блоков |
CN112123522B (zh) * | 2020-08-10 | 2021-08-17 | 江苏广友节能建材科技有限公司 | 一种v型槽用于轻质隔墙板模具 |
US11591793B2 (en) * | 2020-11-10 | 2023-02-28 | Forma Technologies Inc. | Composite conduit formwork structure and method of fabrication |
CN115519657B (zh) * | 2022-10-08 | 2024-06-04 | 中国建筑第五工程局有限公司 | 一种预制楼梯预埋螺栓固定定位装置及施工方法 |
CN115781888B (zh) * | 2022-11-24 | 2024-02-20 | 黄骅市华悦商砼有限公司 | 一种混凝土预制构件拼接结构及施工方法 |
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US3574905A (en) * | 1967-01-16 | 1971-04-13 | Kao Jing Hong | Device for successively building concrete structures |
US3853452A (en) * | 1972-05-22 | 1974-12-10 | E Delmonte | Molding machine |
US4059376A (en) * | 1973-11-24 | 1977-11-22 | Yasuro Ito | Apparatus for moulding hydraulic cement or the like material |
FR2310454A1 (fr) | 1975-05-05 | 1976-12-03 | Jarrige Henri | Noyau retractable pour le moulage des parois d'une cellule d'habitation en beton ou analogue |
FR2619047A1 (fr) | 1987-08-07 | 1989-02-10 | Stratime Cappello Systemes Sar | Dispositif pour injecter un beton de resine dans un moule pour permettre son remplissage |
GB8902841D0 (en) | 1989-02-09 | 1989-03-30 | Williams Design Engineering | Method and apparatus for moulding a fluid settable material |
US5169652A (en) * | 1991-08-20 | 1992-12-08 | Del Monte Ernest J | Molding machine |
US5573348A (en) * | 1991-09-11 | 1996-11-12 | Morgan; J. P. Pat | Structural members |
US6086349A (en) * | 1992-05-26 | 2000-07-11 | Del Monte; Ernest J. | Variable wall concrete molding machine |
US6395213B1 (en) | 1999-06-24 | 2002-05-28 | Alma L. Staskiewicz | Apparatus and method for producing cast concrete articles |
-
2006
- 2006-11-15 EP EP06023710.4A patent/EP1923185B1/fr not_active Not-in-force
-
2007
- 2007-04-23 DE DE102007019406A patent/DE102007019406A1/de not_active Withdrawn
- 2007-11-13 EP EP07846564A patent/EP2083977B1/fr not_active Not-in-force
- 2007-11-13 WO PCT/EP2007/009799 patent/WO2008058702A2/fr active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3572198A1 (fr) | 2018-05-24 | 2019-11-27 | RATEC Maschinenentwicklungs- und Verwaltungs-GmbH | Coffrage central pour un système de coffrage destiné à bétonner un corps de cloche |
Also Published As
Publication number | Publication date |
---|---|
WO2008058702A2 (fr) | 2008-05-22 |
EP1923185B1 (fr) | 2014-08-27 |
EP1923185A1 (fr) | 2008-05-21 |
DE102007019406A1 (de) | 2008-05-29 |
EP2083977A2 (fr) | 2009-08-05 |
WO2008058702A3 (fr) | 2008-07-31 |
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