WO2014020009A1 - Dispositif de fabrication d'une cellule préfabriquée dans une construction monolithique - Google Patents

Dispositif de fabrication d'une cellule préfabriquée dans une construction monolithique Download PDF

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Publication number
WO2014020009A1
WO2014020009A1 PCT/EP2013/065959 EP2013065959W WO2014020009A1 WO 2014020009 A1 WO2014020009 A1 WO 2014020009A1 EP 2013065959 W EP2013065959 W EP 2013065959W WO 2014020009 A1 WO2014020009 A1 WO 2014020009A1
Authority
WO
WIPO (PCT)
Prior art keywords
wall segments
producing
formwork
segments
side wall
Prior art date
Application number
PCT/EP2013/065959
Other languages
German (de)
English (en)
Inventor
Reiner Wenzel
Original Assignee
Ghp Global Home Projekts
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ghp Global Home Projekts filed Critical Ghp Global Home Projekts
Publication of WO2014020009A1 publication Critical patent/WO2014020009A1/fr
Priority to PH12015500124A priority Critical patent/PH12015500124A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E04G11/082—Retractable forms for the inside face of at least three walls

Definitions

  • the invention relates to a device for producing a space cell in monolithic construction according to the preamble of claim 1.
  • Such a device is known from DE 24 00 790 C2.
  • an outer formwork with several supported on the sheet pile walls via articulated lever formwork panels.
  • the bottom of the pit is closed with a concrete support.
  • thrust piston gear for lifting the finished room cell are housed.
  • the outer formwork initially a front wall of the future room cell limiting lower panel is used with the help of a frame.
  • the inner formwork formed from formwork panels is then placed on the lower formwork panel.
  • the formwork panels of the outer formwork which are hinged to the sheet pile walls, are pressed inwards via the articulated levers and seal off on all four sides.
  • concrete can be introduced into the space between the inner and outer formwork.
  • This formwork is relatively complex due to the hinge lever for adjusting the formwork panels of the outer formwork. In addition, it is localized by the arrangement in a pit and can not be used anywhere.
  • the object of the invention is to provide a device of the type mentioned, which allows a simple and fast production of space cells in monolithic design without consuming preliminary work.
  • the inner formwork has a central support fastened to a base plate, on which braces for supporting the base plate and the wall segments are arranged.
  • the center support takes on a double function, since it serves on the one hand to support the individual parts of the inner formwork and on the other hand the Possibility of easy insertion of the inner formwork in the outer formwork or removal of the inner formwork offers.
  • the inner formwork can be quickly and easily inserted into the outer formwork, for example by means of a crane, and after concreting it can also be removed from it. There are no complex support or actuators required.
  • the base plate and the walls of a room cell for example for the production of houses, can be concreted in one pour.
  • Both the outer formwork and the inner formwork are modular in design made of simple and quick to assemble items.
  • the production of the space cells at any location without consuming preparatory work done.
  • no wood materials are needed for the creation.
  • a building can be created so quickly and inexpensively without major crafting skills.
  • the center support at its upper end expediently an eyelet or other holding device for a crane or other lifting device.
  • the bottom plate and the wall segments of the inner formwork are expediently constructed of a plurality of detachably interconnectable items.
  • the bottom plate may e.g. be formed of a central floor element and inner and outer floor segments.
  • the wall segments may be formed by bottom sidewall segments, by corner posts and upper sidewall segments.
  • the outer formwork is expediently constructed of several detachably interconnected items.
  • the floor segments and the floor sidewall segments via oblique struts and the corner posts via horizontal braces are connected to the center support.
  • the braces may be connected via a bracket to the central support, wherein the holder preferably has a mounted in the upper region of the central support stop plate for fastening the oblique struts and a relative to the stop plate on the central support displaceable bearing disc or a tube for fixing the horizontal struts.
  • the outer formwork is expediently constructed of several individual parts and may e.g. be formed by corner supports, lower side wall segments and upper side wall segments. On the inside of the side wall segments frame parts can be attached to the production of the recesses for doors and windows.
  • the outer formwork and the associated inner formwork may have a hexagonal shape.
  • This hexagonal space cells can be produced, which can be strung together to increase the base area arbitrarily.
  • other forms are possible.
  • Figure 1 an inventive device with outer formwork and inner formwork in a perspective
  • FIG. 2 shows a room cell produced by the device of FIG.
  • Figure 3 the outer formwork of the device of Figure 1 in a perspective
  • Figure 4 the outer formwork of Figure 2 with the items during assembly
  • Figure 5 the inner formwork of the device of Figure 1 in a perspective
  • FIG. 6 the individual parts of the inner formwork of FIG. 3;
  • Figure 7 a lower part of the central center support of the inner formwork of Figure 3 in
  • FIG. 8 shows an upper part of the central middle support of the inner formwork of FIG. 3 in cross section;
  • Figure 9 the inner formwork of Figure 3 during assembly and
  • Figure 10 the insertion of the inner formwork in the outer formwork.
  • FIG. 1 shows a device for producing a room cell 1 shown in FIG. 2 in monolithic construction.
  • the space cell 1 made of foam concrete in one casting has a bottom 2 and side walls 5 provided with recesses 3 and 4 for a door and window.
  • the device shown in Figure 1 comprises an outer formwork 6 shown separately in Figure 3 and an inner formwork 7 shown separately in Figure 5, which is formed from a central bottom element 8 and a plurality of floor segments 9 and 10 bottom plate with a central center support 11 for insertion and removal of Inner formwork 7 in or out of the outer formwork 6 contains.
  • the outer formwork 6 shown separately in FIG. 3 has a modular construction and can be assembled from the individual parts shown in FIG.
  • Figures 3 and 4 which is formed here in the form of a hexagon outer formwork 6 consists of six corner posts 12, which are connected to each other at the bottom six lower side wall segments 13.
  • the lower sidewall segments 13 have a sidewall 14 and a bottom plate 15 projecting outwardly at right angles from the sidewall 14 at the lower end.
  • the side wall 14 is supported relative to the bottom plate 15 on the outside by angle brackets 16.
  • On the lower side wall segments 13 upper plate-shaped side wall segments 17 are inserted between the corner supports 12.
  • On the inner sides of the side wall segments 13 and 17, a plurality of rectangular frame members 18 and 19 for producing the recesses 3 and 4 for the door and the windows can be attached as needed.
  • the inner formwork 7 shown in Figure 5 is modular and can be assembled from the individual parts shown in Figure 6.
  • the inner formwork 7 six angle-shaped bottom sidewall segments 20 and six corner supports 21 arranged at the corners of the bottom plate.
  • the floor sidewall segments 20, the corner posts 21 and the floor panels 9 and 10 of the floor panel are supported by braces 22, 23, 24 and 25 on an upper bracket 26 of the central support 11 secured to the central floor member 8.
  • On the bottom side wall segments 20 plate-shaped upper side wall segments 27 are inserted between the corner supports 21.
  • the central support 11 consists of a tube 28, in the ends of a lower and upper end piece 29 and 30 are inserted and fixedly connected to the pipe 28.
  • the lower end piece 29 shown in Figure 7 has a connecting pin 31 with a transverse bore 32 for attachment of the central support 11 in a receptacle 33 of the central bottom element 8.
  • the upper end 30 shown in Figure 8 includes a threaded bore 34 into which an eye 35 for a crane hook or the like is screwed.
  • the holder 26 which is arranged in the upper end region of the tube 28, comprises a stop plate 36 which is welded to the tube 28 and has several receiving webs 37 spaced apart in the circumferential direction, in which bores 38 for fastening the struts 23, 24 and 25 for supporting the inner and outer bottom segments 9 and 9, respectively 10 and the bottom sidewall segments 20 are provided.
  • the bracket 26 further includes a above the stop plate 36 on the tube 28 slidably mounted bearing plate 39 with a plurality of circumferentially spaced receptacles 40 to which the struts 22 are attached to support the corner posts 21.
  • the hexagonal bottom plate of the inner formwork 7 is assembled from the central bottom element 8 and the bottom segments 9 and 10.
  • the assembly of the bottom parts and also the side parts of both the inner formwork 7 and the outer formwork 6 can be done by easily actuated clamps 41 or the like.
  • the bottom side wall segments 20 are mounted on the outer floor segments 10.
  • the center support 11 is then attached via the lower end piece 29 to the receptacle 33 of the central floor element 8. Then the oblique connection struts 23, 24 and 25 on the one hand on the floor segments 9 and 10 and the ground Side wall segments 20 on the other hand mounted on the receiving webs 37 of the stop plate 36 of the central support 11.
  • the corner supports 21 are mounted and supported on the receptacles 40 of the bearing plate 39 via the horizontal connecting struts 22.
  • the sidewall segments 27 may be placed on the bottom sidewall segments 20 and mounted between the corner supports 21.
  • the connecting struts 22, 23, 24 and 25 are expediently designed as length-adjustable tubes.
  • the inner formwork 7 After assembly of the inner formwork 7, this can e.g. lifted by means of a crane and used according to Figure 10 in the outer formwork 6.
  • the inner formwork 7 is inserted into the outer formwork 6 in such a way that a gap which can be filled with concrete for the production of the floor 2 of the room cell 1 remains between the bottom plate of the inner formwork and the substrate. Then, the space between the outer formwork and the inner formwork can be filled with easily flowable foam concrete to produce the bottom 2 and the side walls 5 in one piece.
  • the inner formwork 7 can be pulled out of the outer formwork 6 on the central support 1 1 by means of a crane. Initially, the oblique struts 25, 24 and 23 are successively put under train until the stop plate 36 comes to rest on the bearing plate 39. As a result, the bottom plate with the inner and outer floor segments 9 and 10 are lifted from the already solidified concrete surface.
  • corner posts 21 with the sidewall segments 27 are pulled slightly inwardly toward the center post 11 via the outer oblique struts 23 at their lower ends, while the upper ends of the corner posts 21 and sidewall segments 27 maintain their spacing from the center post 11, so that the corner supports 21 with the side wall segments 27 on further tightening the center support 11 at their lower ends have a smaller distance from the central support 11 than at their upper ends and are tilted slightly obliquely inwards.
  • This allows the inner formwork 7 can be easily removed. Then only the outer formwork 6 has to be dismantled. In this way, a simple and fast production of a building in monolithic design can be done.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

L'invention concerne un dispositif de fabrication d'une cellule préfabriquée (1) dans une construction monolithique, pourvue d'un coffrage extérieur (6) et d'un coffrage intérieur (7) pouvant être inséré dans le coffrage extérieur (6), ledit coffrage comportant une plaque de base (8, 9, 10) et plusieurs segments de paroi (20, 21, 27) pouvant être assemblés de manière amovible à la plaque de base (8, 9, 10). Le coffrage intérieur (7) contient un appui central (11) fixé sur la plaque de base (8, 9, 10), sur lequel sont agencés des entretoisements (22, 23, 24, 25) destinés à soutenir la plaque de base (8, 9, 10) et les segments de paroi (20, 21, 27).
PCT/EP2013/065959 2012-07-31 2013-07-30 Dispositif de fabrication d'une cellule préfabriquée dans une construction monolithique WO2014020009A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PH12015500124A PH12015500124A1 (en) 2012-07-31 2015-01-21 Device for producing a monolithic room module

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012106997.2A DE102012106997B4 (de) 2012-07-31 2012-07-31 Vorrichtung zur Herstellung einer Raumzelle in monolithischer Bauweise
DE102012106997.2 2012-07-31

Publications (1)

Publication Number Publication Date
WO2014020009A1 true WO2014020009A1 (fr) 2014-02-06

Family

ID=48900989

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2013/065959 WO2014020009A1 (fr) 2012-07-31 2013-07-30 Dispositif de fabrication d'une cellule préfabriquée dans une construction monolithique

Country Status (3)

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DE (1) DE102012106997B4 (fr)
PH (1) PH12015500124A1 (fr)
WO (1) WO2014020009A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2540126A (en) * 2015-06-29 2017-01-11 Univ Loughborough Casting method and apparatus
CN110512867A (zh) * 2019-08-15 2019-11-29 湖北广盛建设集团有限责任公司 用于电梯井的支撑模板

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016106732B4 (de) * 2016-04-12 2023-04-27 Haberstroh Baubedarf Gesellschaft mit beschränkter Haftung Abschalvorrichtung für Betonteile

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1458145A (en) * 1921-12-16 1923-06-12 John F Parsons Molding apparatus
US3894711A (en) * 1968-12-11 1975-07-15 Lely Cornelis V D Hinged wall mold for room construction
DE2400790C2 (de) 1973-01-12 1984-04-19 Rinter Technik AG, Zug Verfahren und Vorrichtung zur Herstellung von Raumzellen aus Stahlbeton, z.B. Fertiggaragen
EP1923185A1 (fr) * 2006-11-15 2008-05-21 Ratec Maschinenentwicklungs- und Verwaltungs-GmbH Méthode et dispositif de fabrication d'un élément monobloc préfabriqué en béton

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Publication number Priority date Publication date Assignee Title
FR1123841A (fr) * 1955-03-22 1956-09-28 Perfectionnements aux dispositifs de moulage, notamment pour boisseaux de cheminée
US2854725A (en) * 1956-05-01 1958-10-07 Wilbert W Haase Co Cores
US3355897A (en) * 1963-04-17 1967-12-05 Jr Clarence T Mullen Method and apparatus for monolithic casting of swimming pools or tanks
DE1584326A1 (de) * 1965-05-12 1970-02-26 Heinrich Brandhoff Form zum Herstellen von duennwandigen Hohlkoerpern aus Beton im Giessverfahren
US4088296A (en) * 1975-07-08 1978-05-09 Armas Eduardo Santana Apparatus for molding the interior of building modules
FR2489206A1 (fr) * 1980-08-28 1982-03-05 Royer Fernand Procede de realisation d'un element modulaire de construction et dispositif pour le mettre en oeuvre
FR2597536A1 (fr) * 1986-04-16 1987-10-23 Dutheil Rene Procede de construction et dispositif pour sa mise en oeuvre

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1458145A (en) * 1921-12-16 1923-06-12 John F Parsons Molding apparatus
US3894711A (en) * 1968-12-11 1975-07-15 Lely Cornelis V D Hinged wall mold for room construction
DE2400790C2 (de) 1973-01-12 1984-04-19 Rinter Technik AG, Zug Verfahren und Vorrichtung zur Herstellung von Raumzellen aus Stahlbeton, z.B. Fertiggaragen
EP1923185A1 (fr) * 2006-11-15 2008-05-21 Ratec Maschinenentwicklungs- und Verwaltungs-GmbH Méthode et dispositif de fabrication d'un élément monobloc préfabriqué en béton

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2540126A (en) * 2015-06-29 2017-01-11 Univ Loughborough Casting method and apparatus
GB2540126B (en) * 2015-06-29 2020-12-16 Solidspace System Build Ltd Casting method and apparatus
CN110512867A (zh) * 2019-08-15 2019-11-29 湖北广盛建设集团有限责任公司 用于电梯井的支撑模板

Also Published As

Publication number Publication date
DE102012106997B4 (de) 2016-01-28
PH12015500124B1 (en) 2015-03-16
PH12015500124A1 (en) 2015-03-16
DE102012106997A1 (de) 2014-05-15

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