EP2082897B1 - Fussbodenpaneele sowie Verfahren zu deren Herstellung - Google Patents
Fussbodenpaneele sowie Verfahren zu deren Herstellung Download PDFInfo
- Publication number
- EP2082897B1 EP2082897B1 EP09003647.6A EP09003647A EP2082897B1 EP 2082897 B1 EP2082897 B1 EP 2082897B1 EP 09003647 A EP09003647 A EP 09003647A EP 2082897 B1 EP2082897 B1 EP 2082897B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cork
- layer
- carrier plate
- cork layer
- embossing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000007799 cork Substances 0.000 claims abstract description 64
- 238000004049 embossing Methods 0.000 claims description 19
- 238000009408 flooring Methods 0.000 claims description 11
- 239000002657 fibrous material Substances 0.000 claims description 3
- 239000004922 lacquer Substances 0.000 claims 2
- 239000002648 laminated material Substances 0.000 claims 2
- 238000005034 decoration Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 50
- 239000000463 material Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
Definitions
- the invention relates to a floor panel, which has a support plate and a top layer applied to the support plate wear layer of cork and a method for producing such a floor panels.
- Cork flooring especially cork flooring, is enjoying increasing popularity, predominantly in private homes. Cork flooring is easy to care for, elastic and gentle on the joints and creates a healthy indoor climate with soothing foot warmth. In addition, cork floors are pleasantly quiet.
- a multilayer cork floor goes from the EP 0 611 408 B1 out.
- the DE 10 2005 006 532 A1 describes a panel consisting of several layers, wherein the upper visible wear layer may also consist of cork.
- the DE 102 01 087 A1 includes an elastic flooring to the prior art, consisting of interconnectable multilayer floor panels with at least one upper layer of linoleum, plastic or cork.
- the panel member is a molded part, which is formed from a mixture containing a renewable raw material and a material combining the renewable raw material and optionally Auxiliaries and additives. Cork is proposed as a renewable raw material for the formation of the molded part.
- the EP 0 442 863 A2 describes a panel made of a heat and sound insulating material, such as agglomerated cork.
- the surface of the panels is engraved, for example, to give the panels a wall look, and painted with a water-resistant paint.
- the sealing layer is heated and a metal strip is pressed onto the sealing layer.
- the sealant layer is then cooled, with the metal web contacting the surface of the sealant layer until it solidifies.
- the metal strip may have a matte, smooth, etched, embossed or textured surface.
- the composite trim consists of two trim elements with two different decorative surfaces.
- the first decorative visible surface of the first decorative element consists of a decorative layer which is formed as a veneer layer, textile layer or film layer.
- the decorative layer can also be made of cork.
- the decorative layers may be printed or provided with a surface embossing. For use under the harsh conditions of a floor covering the known composite trim is not suitable.
- stamping foil known as a decorative material.
- the embossing foil is used for the production of decorative patterns on a flat substrate, for example made of cork.
- the carrier plate or middle layer consists of a high-density fibreboard (HDF).
- HDF high-density fibreboard
- the click connection is milled into the carrier plate.
- a cork layer is laminated onto the carrier plate.
- a return which also consists of a cork layer. This also serves as impact sound lamination.
- cork panels are available in different colors and looks. Nevertheless, there is a need to broaden the look and variation of this natural material.
- the invention is therefore based on the prior art based on the object to provide a floor panels, which has a wear layer of cork with a striking appearance and a method for producing such a floor panels show.
- the objective part of the object is achieved by a floor panels according to claim 1.
- the top-side cork layer has an embossed surface structure.
- the cork layer has a thickness of at least 2 mm.
- the cork layer itself can have a multilayer structure and, for example, consist of a cork veneer on a granulated cork. Of course, it is also possible to use a compact cork layer.
- the surface of the cork layer is printed with a decor, preferably with a two-layer printed image. To increase the resistance of the cork layer this is provided with a seal. This is possible in the form of the application of a paint, oil or wax layer.
- the core of the process according to the invention is the embossing of a surface structure into the cork layer.
- decorative and durable surface structures in the cork layer can be created, which support the natural design of the cork layer and or add extra accents.
- the cork layer is printed with a decor.
- the cork layer is printed before embossing the surface structure. This can be done in one or more print layers. Particularly attractive decors, e.g. with floral elements, can be generated by pressure rollers. As a result, the aesthetic effect of the embossed surface structure can be supported.
- the optical properties as well as the performance characteristics and abrasion resistance of a floor panel according to the invention can be further increased if the cork layer is sealed.
- the cork layer is painted, oiled and / or waxed.
- the cork layer is heated before or during embossing, in particular to a temperature between 40 ° C and 60 ° C.
- Cork is elastic and has a high rebound behavior. At normal temperatures, therefore, an embossed structure can only be produced to a limited extent in the cork layer or the results are less satisfactory. But if the cork layer is heated to a temperature range of 40 ° C to 60 ° C, the cork can be deformed very well and the surface structure applied. The surface structure is permanently retained. This applies in particular in connection with a carrier plate based on HDF or MDF.
- a pressure-stable carrier plate ensures that the adhesive layer between the cork layer and the carrier plate is not destroyed during embossing and the forces acting on it.
- a carrier plate made of a material having a density greater than 820 kg / m 3 is used.
- the cork layer is glued to the carrier plate by means of a laminating agent.
- the laminating agents used may be dispersion adhesives, urea resins, polyurethane systems and similar adhesives.
- the heating of the cork layer preferably takes place indirectly via the embossing roller.
- the surface structure is produced in the cork layer by means of a heated embossing roller.
- the embossing roller is preferably heated electrically or by means of thermal oil. The temperature of the embossing roller and the contact time between embossing roller and cork layer are adjusted so that the desired embossing temperature between 40 ° C and 60 ° C of the cork layer is reliably achieved.
- the print decor's job is matched to the embossed surface texture so that the embossing appears in sync with the printed decor.
- the decor is applied congruent with the embossing, with an overlap of decor and embossing of +/- 2 mm is possible.
- the cork layer should have a thickness of at least 2 mm.
- Such a cork layer can be very well embossed technically, so that stable structures can be produced.
- Support plate have proven useful as a support plate are those made of fiber materials, such as high-density or medium-density fiberboard.
- carrier plates made of layer materials, such as plywood boards, can also be used.
- a panel according to the invention in the floor area, ie as a floorboard, this can be provided with an underside impact sound insulation.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
- Load-Bearing And Curtain Walls (AREA)
- Panels For Use In Building Construction (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007043204A DE102007043204A1 (de) | 2007-09-11 | 2007-09-11 | Fußboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung |
EP08014881A EP2039530B1 (de) | 2007-09-11 | 2008-08-22 | Fussboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08014881.0 Division | 2008-08-22 | ||
EP08014881A Division EP2039530B1 (de) | 2007-09-11 | 2008-08-22 | Fussboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2082897A1 EP2082897A1 (de) | 2009-07-29 |
EP2082897B1 true EP2082897B1 (de) | 2013-09-18 |
Family
ID=40257018
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08014881A Active EP2039530B1 (de) | 2007-09-11 | 2008-08-22 | Fussboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung |
EP09003647.6A Active EP2082897B1 (de) | 2007-09-11 | 2008-08-22 | Fussbodenpaneele sowie Verfahren zu deren Herstellung |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08014881A Active EP2039530B1 (de) | 2007-09-11 | 2008-08-22 | Fussboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP2039530B1 (pt) |
AT (1) | ATE447495T1 (pt) |
DE (3) | DE102007043204A1 (pt) |
ES (1) | ES2334862T3 (pt) |
PT (2) | PT2039530E (pt) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017042215A1 (de) | 2015-09-10 | 2017-03-16 | Proverum Ag | Strukturierter korkboden |
CN107627780A (zh) * | 2016-07-18 | 2018-01-26 | 具本埈 | 浮雕装饰墙面形成方法 |
US10583644B2 (en) | 2017-08-16 | 2020-03-10 | Corkart SA | Process for manufacturing cork tile |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011012015B4 (de) * | 2011-02-22 | 2014-10-02 | Fritz Egger Gmbh & Co. Og | Fußbodenpaneel mit bedruckter Korkschicht |
DE202012013676U1 (de) * | 2012-12-18 | 2019-06-21 | Guido Schulte | Fußbodenelement |
CH708805B1 (de) * | 2013-11-01 | 2017-11-15 | Proverum Ag | Verfahren und Vorrichtung zum Erzeugen einer vorgegebenen Oberflächenstruktur in einer flächigen Materialportion. |
CH709448A1 (de) * | 2014-03-31 | 2015-10-15 | Proverum Ag | Verfahren zur Bearbeitung einer Nutzoberfläche eines Bodenbelags. |
RU2592342C1 (ru) * | 2015-06-03 | 2016-07-20 | Денис Александрович Фомахин | Способ нанесения уф печати на поверхность плоских пробковых панелей |
RU2630759C1 (ru) * | 2016-08-18 | 2017-09-12 | Денис Александрович Фомахин | Способ нанесения изображения на поверхность плоских пробковых панелей |
RU2672484C1 (ru) * | 2017-10-11 | 2018-11-15 | Денис Александрович Фомахин | Способ получения художественного декоративного покрытия на поверхности плоских пробковых панелей |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU73205A1 (pt) * | 1975-08-14 | 1977-04-13 | ||
DE3218988A1 (de) * | 1982-05-19 | 1983-11-24 | Metzeler Kautschuk GmbH, 8000 München | Mit noppen versehene bahn aus einem elastomer und korkmehl sowie verfahren zur herstellung einer solchen bahn |
ES1013210Y (es) * | 1990-02-15 | 1991-05-01 | Aillaments Generals Gironins Serveis Asegurats. | Placa para revestimiento y reestructuracion de fachadas y paredes de edificaciones. |
ATE168068T1 (de) | 1992-05-26 | 1998-07-15 | Guenter Tesch | Folienartiges kunststoffmaterial |
DE19927175A1 (de) | 1999-06-15 | 2000-11-30 | Daimler Chrysler Ag | Verwendung einer Prägefolie als Dekorationsmaterial |
DE10025360C1 (de) | 2000-05-23 | 2001-10-25 | Draexlmaier Lisa Gmbh | Verbundzierteil und Herstellungsverfahren |
DE10201087A1 (de) * | 2001-01-15 | 2002-07-25 | Li & Co Gmbh Muestair | Elastischer Bodenbelag |
BE1014345A3 (nl) * | 2001-08-14 | 2003-09-02 | Unilin Beheer Bv | Vloerpaneel en werkwijze voor het vervaardigen ervan. |
DE10354482B4 (de) * | 2003-11-21 | 2008-04-10 | Parkett Franz Gmbh | Verfahren und Vorrichtung zum Beschichten von Holz oder Holzwerkstoffen |
DE102005006532A1 (de) | 2005-02-11 | 2006-08-24 | Kaindl Flooring Gmbh | Paneel mit dekorativer Schicht |
US20060191222A1 (en) * | 2005-02-28 | 2006-08-31 | Vincente Sabater | Flooring system having large floor pattern |
DE102006008147A1 (de) * | 2006-02-20 | 2007-08-23 | Technamation Technical Europe Gmbh | Verfahren zum Herstellen eines Paneelelementes sowie ein Paneelelement zur Ausbildung eines Fußboden-, Wand- oder Deckenbelags |
-
2007
- 2007-09-11 DE DE102007043204A patent/DE102007043204A1/de not_active Ceased
-
2008
- 2008-08-22 ES ES08014881T patent/ES2334862T3/es active Active
- 2008-08-22 AT AT08014881T patent/ATE447495T1/de active
- 2008-08-22 PT PT08014881T patent/PT2039530E/pt unknown
- 2008-08-22 DE DE202008018382U patent/DE202008018382U1/de not_active Expired - Lifetime
- 2008-08-22 DE DE502008000174T patent/DE502008000174D1/de active Active
- 2008-08-22 EP EP08014881A patent/EP2039530B1/de active Active
- 2008-08-22 PT PT90036476T patent/PT2082897E/pt unknown
- 2008-08-22 EP EP09003647.6A patent/EP2082897B1/de active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017042215A1 (de) | 2015-09-10 | 2017-03-16 | Proverum Ag | Strukturierter korkboden |
CN107627780A (zh) * | 2016-07-18 | 2018-01-26 | 具本埈 | 浮雕装饰墙面形成方法 |
US10583644B2 (en) | 2017-08-16 | 2020-03-10 | Corkart SA | Process for manufacturing cork tile |
Also Published As
Publication number | Publication date |
---|---|
EP2039530A1 (de) | 2009-03-25 |
DE102007043204A1 (de) | 2009-03-12 |
ES2334862T3 (es) | 2010-03-16 |
PT2039530E (pt) | 2010-02-11 |
EP2082897A1 (de) | 2009-07-29 |
DE502008000174D1 (de) | 2009-12-17 |
PT2082897E (pt) | 2013-10-17 |
DE202008018382U1 (de) | 2013-06-06 |
EP2039530B1 (de) | 2009-11-04 |
ATE447495T1 (de) | 2009-11-15 |
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