Classifications

• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
  • C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
  • C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
  • C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S148/00—Metal treatment
  • Y10S148/902—Metal treatment having portions of differing metallurgical properties or characteristics
  • Y10S148/909—Tube

Definitions

• the invention relates to a new steel composition for special purposes, in particular high performance in the presence of corrosion by oxidizing media such as, for example, fumes or water vapor, under high pressure and / or temperature.
• oxidizing media such as, for example, fumes or water vapor
• the generation, conditioning (including overheating and reheating) and transport of water vapor are done using steel elements, especially seamless tubes.
• the present invention improves the situation.
• the invention provides a steel composition for special applications, which is in the zone comprising, in content by weight, about 1.8 to 11% of chromium (and preferably between about 2.3 and 10% of chromium), less than 1% silicon, and between 0.20 and 0.45% manganese. It has been found possible to adjust the contents of the composition according to a predetermined pattern chosen to obtain substantially optimal corrosion characteristics under given high performance conditions. temperature. This model can involve as addition or as residual at least one element selected from molybdenum, tungsten, cobalt, and nickel.
• the composition has a silicon content by weight of between about 0.20 and 0.50%, preferably between about 0.30 and 0.50%. It may also comprise a manganese content by weight of between about 0.25 and 0.45%, and more preferably between about 0.25 and 0.40%.
• said model comprises at least one contribution term of chromium, and a contribution term of manganese alone.
• the manganese contribution term alone may include a second degree polynomial function of the manganese content.
• the term chromium contribution may include a quadratic term in inverse of the chromium content, and a term in inverse of a quantity containing the chromium content.
• the steel composition comprises between 2.3 and 2.6% by weight of chromium, approximately, the steel composition comprises between 8.9 and 9 , 5% to 10%, by weight of chromium, approximately.
• the invention also covers a seamless tube or its accessory, consisting essentially of a proposed steel composition, the application of the steel composition to seamless tubes and accessories, intended to generate, convey or condition water vapor under high pressure and temperature, as well as the technique described for optimizing the properties of special steel compositions, in particular for their application to seamless tubes and accessories, intended to generate, convey or condition water vapor under high pressure and temperature.
• FIG. 1 schematically illustrates the time course of a first oxidation mechanism, referred to herein as ⁇ type 1>;
• FIG. 2 diagrammatically illustrates the time course of a second oxidation mechanism, referred to herein as ⁇ type 2>;
• FIG. 3 is an illustrative graph of the properties of steel compositions;
• FIG. 4 is a table of steel compositions having been subjected to long-term corrosion measurements at 650 ° C., which are shown in the last column of the table;
• Fig. 5 is a graph showing a correspondence between measured data and calculated data.
• Figure 6 is a partial detail graph of Figure 5.
• ASTM American Society for Testing and Materials
• ⁇ hot oxidation> includes two types of phenomena:
• the oxidation phenomena by the oxidizing fumes occur outside the tubes and more particularly outside the superheater tubes taking into account the flow of fumes that see these tubes.
• a metal having slow oxidation kinetics and capable of forming fine and adherent calamines is therefore highly desirable.
• a characteristic of identical creep resistance, a steel tube resistant to oxidation by steam can thus superheat steam at a higher temperature than a steel tube less resistant to oxidation by steam.
• the boiler calculation codes do not take into account the characteristics of resistance to hot oxidation (empirical rules are used which define too pessimistically an extra thickness for hot oxidation by both smoked only by water vapor).
• This composition is commercially designated VMI 2. It surprised the inventors with regard to resistance to hot oxidation by steam at 600 ° C. and 65 ° C., which is much higher than that of the 9% Cr steels. equal or superior to that of X 20 Cr Mo V 12-1 steel also containing 12% Cr and almost as good as that of TP 347 FG austenitic grade containing 18% Cr.
• Figure 1 illustrates the mechanism conventionally governing the hot oxidation of 9-12% Cr steels. As can be seen, the oxide germs homogeneously over the entire surface.
• the mechanism of FIG. 2 relates to the grade VM 12, to certain compositions of X20 Cr Mo V 12-1 steel and to the austenitic grade TP 347 FG with fine grains: here, the oxide is born in the form of isolated seeds. which must develop on the surface before forming a layer and develop in depth. This mechanism leads to slow oxidation kinetics and adherent calamines.
• Si and Co have a beneficial influence that extends the field of action of Cr.
• the Applicant has sought to do better, and in particular to obtain quantitative elements to improve existing steels, including those with 9% Cr whose resistance to oxidation is considered until now insufficient and those to 2.25 % Cr.
• the autoimmune des Mines de Douai first developed, on the occasion of a study contract with the Applicant, a formula for predicting the loss of metal thickness (determined after etching of the oxide formed without metal attack) over one year from a modeling of the influence of all elements of the chemical composition.
• LPL Lower Protective Layer of Scale
• FIG. 4 is a composition table of the steels tested with, in the last column, the values of the corrosion measurements corresponding to the loss of metal thickness over one year (Vcor corrosion rate) for these steels.
• the Applicant has performed on these experimental results a multivariate statistical analysis. It is based on a plurality of terms reflecting a reasoned empirical approach of certain mechanisms or influences, which determine the Vcor corrosion rate.
• the formula [21] gives the average loss of metal thickness (in mm) over one year of exposure to water vapor at 650 ° C. This average loss of thickness is it even deduced from a weight loss of the metal after selective etching of the oxide, under standard conditions.
• Formula [21] has various terms as follows:
• FIGS. 5 and 6 illustrate how this new Vcor-ordinate formula (Vcor predicted) compares with the experimental results known to the Applicant on the abscissa (Vcor measured). It follows:
• FIG. 5 right-hand part
• FIG. 5 left-hand part
• FIG. 6 which is a detail of the part on the left of FIG. 5
• the correspondence is also excellent for chromium contents close to 9% and 12%.
• the invention is not limited to the expression of the formula [21], which is known to write equivalents of different appearance.
• the formula [21] was set at 650 ° C, it is naturally valid for other temperatures, lower or higher. For example, a steel grade having a rather high corrosion rate at 650 ° C may be acceptable at lower temperatures, if it has interesting properties from any point of view, including a lower manufacturing cost.
• the Applicant has found a strong detrimental influence of the Mn content above about 0.25%, according to the indications of the formula [21] (grade range studied: 0.2 - 0.53% ). It also found that the Si content plays little when Si is greater than or equal to 0.20% (grade range studied: 0.09-0.47%). It also noted the absence of significant influence of the carbon content within the limits studied (0.1-0.2%).
• the Applicant was then interested in searching among the ferritic performance grades of the specifications ASTM, A213 and A335 for use in boilers (T91, P91, T92, P92, T23, P23, T24, P24) particular areas of chemical composition that lead with thin and very adherent calamines to make the tubes work better at steam temperatures of the order of 600 ° or 650 ° C and vapor pressures of the order of 300 bar.
• the steel grades proposed here for seamless tubes for conveying water vapor under high pressure and temperature include (by weight) 1.8 to 13% chromium (Cr), less than 1% silicon (Si) and between 0.10 and 0.45% manganese (Mn).
• the steel comprises an addition of at least 1 element chosen from molybdenum (Mo), tungsten (W), cobalt (Co), vanadium (V), niobium (Nb), titanium ( Ti), boron (B) and nitrogen (N).
• ASTM standards A213 and A335 define grades T22 and P22 respectively as containing:
• ElO grades allow a gain of between 18% (for ElO-ax) and 42% (for ElO-min), compared to the corrosion rate of the composition "reference" RIO.
• the steel has between 2.3 and 2.6% Cr.
• the steel of the ElO mode comprises an Si content of between 0.20 and 0.50% and very preferably between 0.30 and 0.50%.
• the steel comprises an Mn content of between 0.30 and 0.45%.
• ElO preferably comprises between 0.87 and 1% Mo. It does not include a voluntary addition of W, tungsten being a residual steel and its content of about 0.01% .
• the steel according to the mode ElO has contents of Cr, Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is at most equal to about 0.9 mm / year, preferably 0.85 mm / year. Better results are obtained for Vcor at most equal to about 0.7 mm / year.
• Embodiment EIl T23 and P23 steels
• ASTM standards A213 and A335 define grades T23 and P23 respectively as containing: - 0.10 to 0.60% Mn
• the steel has between 2.3 and 2.6% Cr.
• the steel of mode EI 1 has an Si content of between 0.20 and 0.50% and very preferably between 0.30 and 0.50%.
• the steel comprises an Mn content of between 0.25 and 0.45%.
• the steel according to this mode El 1 preferably comprises between 1.45% and 1.60% W and between 0.05 and 0.20% Mo.
• the steel according to the mode El 1 has contents of Cr, Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is less than about 1.4 mm / year. preferably at most equal to about 1.25 mm / year. Better results are obtained for Vcor at most equal to about 0.9 mm / year.
• Embodiment E 12 T24 / P24 steels
• These steels contain according to ASTM A213 0.30 to 0.70% Mn 0.15 to 0.45% Si 2.20 to 2.60% Cr 0.70 to 1.10% Mo 0.04 to 0.10% C at most 0.020% P at most 0.010% S 0.20 to 0.30% V 0.06 to 0 , 10% Ti 0.0015 to 0.0020% B at most 0.012% N at most 0.020% Al
• Table Tl 2 is constructed similarly to Tables T10 and TI1.
• the gain is more limited on the selection according to the invention: from 9% (E12-max) to 30% (E12-min). It is believed that this is mainly because the margin on the Cr content is lower than for the embodiments El 0 or El 1.
• the steel comprises between 2.4 and 2.6% Cr.
• the steel has an Si content of between 0.20 and 0.45% and very preferably between 0.30 and 0.45%.
• the steel comprises an Mn content of between 0.30 and 0.45%.
• the steel according to this mode E12 does not include any addition of W (residual tungsten content of the order of 0.01%); its Mo content is preferably between 0.70 and 0.9%.
• the steel according to this mode El 2 has contents of Cr,
• Vcor Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is at most equal to about 0.8 mm / year and preferably at most equal to about 0.75 mm / year. Better results are obtained for Vcor at most equal to about 0.7 mm / year.
• ASTM standards A213 and A335 define grades T9 and P9, respectively, as containing:
• the steels according to embodiment E20 do not contain microadditions of V, Nb, N or B.
• Formula [21] has been derived from the indications for different grades of steel of this embodiment E20. These grades are represented by three examples, denoted E20-max, E20-med, and E20-min, according to the corrosion rate obtained.
• the selection of the grades E20 allows a gain of between 16% (for E20-max) and 89% (for E20-min), relative to the corrosion rate of the "reference" composition R20.
• the steel has between 9.2 and 10.00% Cr.
• the steel of the mode E20 has an Si content of between 0.25 and 0.50% and very preferably between 0.30 and 0.40%.
• the steel comprises an Mn content of between 0.30 and 0.45%.
• the steel according to this mode E20 preferably comprises between 0.90 and 1.00% Mo. It does not include a voluntary addition of W, the tungsten being a residual of the steel and its content of the order of 0, 01%.
• the steel according to the mode E20 has contents of Cr, Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is at most equal to about 0.09 mm / year, preferably 0.06 mm / year. Better results are obtained for Vcor at most equal to about 0.04 mm / year.
• Embodiment E21 T91 / P91 steels
• Table T21 below is constructed similarly to Table T10.
• E21 ranges from 10% (E21-max) to 80% (E21-min). It is remarkable that for E21-min, the value obtained is five times lower than the reference value.
• the steel comprises between 8.9 and 9.5% Cr.
• the steel comprises an Si content of between 0.20 and 0.50% and very preferably between 0.30 and 0.50%.
• the steel comprises a Mn content of between 0.30 and
• the steel according to embodiment E21 comprises at most 0.2% Ni (and very preferably at most 0.1%), and practically no tungsten (residual of the order of 0.01%).
• the steel according to the mode E21 has contents of Cr, Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is less than about 0.1 mm / year. Better results are obtained for Vcor at most equal to about 0.07 mm / year.
• Embodiment E22 T92 / P92 steels
• Table T22 below is constructed similarly to Table T10.
• the gain on the selection of these embodiments E22 ranges from 2% (E22- max) to 52% (E22-min).
• the steel comprises between 8.9 and 9.5% Cr.
• the steel of mode E22 has an Si content of between 0.20 and 0.50% and very preferably between 0.30 and 0.50%.
• the steel of mode E22 comprises an Mn content of between 0.30 and 0.45% and more preferably between 0.30 and 0.40%.
• the steel according to the mode E22 preferably comprises between 0.30% and 0.45% Mo. It comprises between 1.50 and 1.75% W. Preferably, the steel according to the mode E22 comprises at most 0.2% Ni and very preferably at most 0.1%.
• the steel according to the mode E22 has contents of Cr, Mn, Si, Mo, W, Ni, Co which, according to the equation [21], give a value Vcor at most equal to about 0.11 mm / year. Better results are obtained for Vcor at most equal to about 0.08 mm / year.
• the modes E21 and E22 are quite similar in terms of chromium, manganese and silicon content.
• the other contents of Cr, Mn and / or Si of one of these modes E2 can be applied at least partially to the other.
• ASTM A213 and A335 define T5 and P5, respectively, as containing: - 0.30 to 0.60% Mn
• Formula [21] has been derived from the indications for different grades of steel of this embodiment E30. These grades are represented by three examples, noted E30-max, E30-med, and E30-min, according to the corrosion rate obtained.
• grades E30 allows a gain of between 15% (for E30-max) and 55% (for E30-min), compared to the corrosion rate of the composition "reference" R30.
• the steel has between 5.2 and 6.00% Cr.
• the steel of the E30 mode comprises an Si content of between 0.25 and 0.50% and very preferably between 0.30 and 0.45%.
• the steel comprises an Mn content of between 0.30 and 0.45%.
• the steel according to this mode E30 preferably comprises between 0.45 and 0.60%
• Mo is a residual steel and its content of the order of 0.01%.
• the steel according to the mode E30 has contents of Cr, Mn, Si, Mo, W, Ni, Co whose Vcor value calculated according to the equation [21] is at most equal to about 0.23 mm / year, preferably 0.20 mm / year. Better results are obtained for Vcor at most equal to about 0.17 mm / year.
• the model used leads to increase the content of some alphagenic elements such as Cr, Si and to reduce the content of some gammagenic elements such as Mn and Ni 5 which can promote the appearance of delta ferrite.
• the proposed technique for optimizing special steels includes the following elements. It starts from a known steel grade or grade with known properties other than hot corrosion, which we want to optimize from the point of view of hot corrosion. A long-term corrosion property is calculated according to a model such as that of formula [21] on a reference composition. In the vicinity of the known steel, a particular range of composition of the steel grade is sought, leading to a better value of the corrosion property according to the same model.
• the steel according to the invention can also be used without the list being exhaustive as sheet to manufacture welded tubes, fittings, reactors, boiler parts, as molded part for manufacturing turbine bodies or valve bodies as forging for making turbine shafts and rotors, fittings, as metal powder for making various components in powder metallurgy, as solder metal and other similar applications.

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