EP1852195B1 - Method and Machine for Production of Three-Dimensional Stirrups - Google Patents
Method and Machine for Production of Three-Dimensional Stirrups Download PDFInfo
- Publication number
- EP1852195B1 EP1852195B1 EP07106878A EP07106878A EP1852195B1 EP 1852195 B1 EP1852195 B1 EP 1852195B1 EP 07106878 A EP07106878 A EP 07106878A EP 07106878 A EP07106878 A EP 07106878A EP 1852195 B1 EP1852195 B1 EP 1852195B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stirrup
- production
- leg
- stirrups
- dimensional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 36
- 238000000034 method Methods 0.000 title claims description 33
- 238000005452 bending Methods 0.000 claims description 47
- 230000007246 mechanism Effects 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000000452 restraining effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 11
- 239000004567 concrete Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
- B21D11/12—Bending specially adapted to produce specific articles, e.g. leaf springs the articles being reinforcements for concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
Definitions
- the invention refers to a machine according to the preamble of claim 1 and method according to the preamble of claim 6 for production of three-dimensional stirrups 1 a from rods, wire, or other material of any cross-section.
- Such a machine and method are disclosed in document DE-A-34 166 784 .
- Such three-dimensional stirrups may be employed for joining construction elements of reinforced concrete that are either fabricated onsite at construction sites, or are prefabricated.
- US 2782832 A (SHAW) 2/26/1957 discloses a machine for angularly bending the leg portions of U-shaped workpieces.
- Prior US 1512002 A (KARDONG) 10/14/1924 discloses a machine for forming plural planar stirrups simultaneously.
- the first method (a) discussed above has a high cost of production since it requires the manual involvement of laborers, it is time-consuming, and productivity is low. Furthermore, the quality of the resulting three-dimensional stirrups 1 a is not always that required for their further use. Since the shape of the in-question product does not have absolute precision as to its geometric characteristics this creates difficulties in its placement in the metallic cases.
- the innovative machine and method that are here presented concern the automated production of three-dimensional stirrups 1 a, 1 b, 1 c, 1 d, 1 e from rods, wire, or other suitable materials of any cross-section, wherein first a planar stirrup 9 is produced with parallel legs 4,5 by making two bends. Then the free leg 5 is pulled, at a suitable location 11 towards the opposite leg 4 which is held unmoved. Finally, a third dimension is created by bending simultaneously at suitable locations 12,13 the stirrup out of the plane. In this fashion the creation of the planar stirrup 9, which leads to the final three-dimensional stirrup 1a, may require only two bending operations.
- FIG. 1 depicts a first form of three-dimensional stirrups that may be produced in accordance with the present invention.
- FIG. 2 depicts a second form of three-dimensional stirrups that may be produced in accordance with the present invention.
- FIG. 3 depicts a third form of three-dimensional stirrups that may be produced in accordance with the present invention.
- FIG. 4 depicts a fourth form of three-dimensional stirrups that may be produced in accordance with the present invention.
- FIG. 5 depicts a fifth form of three-dimensional stirrups that may be produced in accordance with the present invention.
- FIG. 6 helps depict in idealization the method of production and its kinematic requirements, according to the present invention and shows a planar stirrup.
- FIGS. 7-8 likewise help depict in idealization the method of production and its kinematic requirements, according to the present invention.
- FIGS. 9-10 depict idealized the method of production of the three-dimensional stirrups according to the state of the art.
- FIG. 11 depicts schematically one of the machines which effect the method of production of three-dimensional stirrups according to the present invention.
- the innovative method that is here presented concerns the automated production of three-dimensional stirrups 1a, 1 b, 1c, 1d, 1e from rods, wire or other suitable materials of any cross-section.
- a planar stirrup 9 with parallel legs 4,5 by making two bends, or alternatively there may be received a prepared and precut planar stirrup 9.
- the free leg 5 is pulled at a suitable location 11 towards the opposite leg 4, which is held unmoved.
- This method effects the production of three-dimensional stirrups 1a from rod, wire or other suitable material of any cross-section.
- Such three-dimensional stirrups 1a typically have the two legs 4,5 on which are found the two ends of the stirrup 1a, being on the same plane and converging at a particular angle, though some of the other sides, that are located on a different plane, may converge under a different angle or may be parallel.
- the present method is characterized in that there is produced first the planar stirrup 9 from suitable layout; afterwards, with a suitable mechanism the leg 5 having a free end is trapped at a suitable location 11 and is pulled towards the opposite leg 4, so that the two legs' 4,5 two sides converge under a suitable angle.
- the method according to the immediately aforegoing paragraph may be yet further characterized in that the two-dimensional stirrups 9 may be prepared and shaped in the suitable dimensions and then be supplied to suitable mechanisms 25, 22 so as to undergo the further processing for the shaping of the end product.
- the method according to the immediately preceding two paragraphs may be further characterized in that there can be received from the suitable layout more than one (i.e. plural) two-dimensional stirrups 9 simultaneously in more than one corresponding locations of receipt by suitable mechanisms so that they undergo further processing for the shaping of the final product.
- our method may be implemented by an innovative mechanism 25 which is disposed in stirrup machines with the following characteristics: they have an arrangement of an advancement mechanism 21 for the rod, wire or other suitable material, that may come from a spool or from straightened pieces; they have a bending head 19 that bends the material in one place, creating planar stirrups; they have a cutter 20 for cutting the material after the creation of the three-dimensional stirrup 1a from a second bending mechanism 22, which comprises a stationary arm 23 and a second arm 24 that can move cyclically around the stationary arm 23 thus bending the two legs 4,5 of the planar stirrup simultaneously.
- a second bending mechanism 22 which comprises a stationary arm 23 and a second arm 24 that can move cyclically around the stationary arm 23 thus bending the two legs 4,5 of the planar stirrup simultaneously.
- the mechanism 25 which comprises our invention is placed between the first bending mechanism 19 and the second bending mechanism 22 and comprises one arm 16 that can move in an alternating, reciprocating manner with the aid of a suitable mechanism 18 and at a suitable angle as to the legs 4,5 of the planar stirrup 9 trapping with the aid of a suitable hook 17 the free leg 5 which it pulls towards leg 4, traversing a suitable distance, holds it until the second bending head 22 bends the two legs 4,5 at suitable locations 12,13 creating the third dimension. Afterwards the cutting of the material of leg 4 at a suitable location is made by cutter 20.
- Such stirrup machines may include an arrangement of an advancement mechanism 21 for the rod, wire or other suitable material that may be supplied from a spool or from straightened pieces.
- they may include a first bending mechanism 19 that bends the material in one plane to generate planar stirrups 9.
- they may also include a cutter 20 for the cutting of the material after the generation of the three-dimensional stirrup 1a, 1b,1c, 1d, 1e by a second bending mechanism 22.
- This second bending mechanism 22 comprises a fixed arm 23 and a second arm 24 that can move cyclically around the fixed arm 23 bending thus the two legs 4,5 of the planar stirrup simultaneously.
- stirrup machines may receive prepared and precut planar stirrups 9 trapping one free leg 4 with the aid of a grip.
- the arrangement includes a grip that can receive the planar stirrup restraining it via leg 4.
- mechanism 25 may be used also in stirrup machines that work prepared, precut planar stirrups 9 and have an arrangement including only the second bending head 22 that can create the third dimension. It will be readily understood from the aforegoing description that in this second case the first bending mechanism 19 is not necessary.
- the mechanism 25 is placed between the first bender 19 and the second bender 22, under the plane of the under-production product. It comprises an arm 16 that can move with the aid of suitable mechanism 18 in an alternating, reciprocating manner and at a suitable angle relative to legs 4,5 of the planar stirrup 9, trapping with the aid of a suitable hook 17 the free leg 5, 11, which it pulls towards the leg 4.
- the arm 16 traverses a suitable distance, holding it until the second bending head 22 bends the two legs 4,5 at the suitable locations 12,13 creating the third dimension.
- the mechanism 25 may be characterized in that it is placed above the plane of the subjected-to-generation product.
- the mechanism 25 may be located either under the plane of the under-production part or above it.
- the mechanism 25, may be characterized in that the free leg 5 of the planar stirrup 9 can be trapped with the aid of grip.
- the free leg 5 may be trapped also with the aid of a suitable grip in place of the hook 17.
- a mechanism 25 may be further characterized in that the maintenance, coordination, and control of all the functions of the process of production of the three-dimensional stirrup 1a is made by a suitable electronic computer, in which are entered the necessary product characteristics for the production of the three-dimensional product 1 a.
- the coordination and control of all the functions of the process of production of the three-dimensional stirrup 1a may be preferably effected by a suitable electronic computer, in which we enter all necessary product characteristics for the production of the product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07106878T PL1852195T3 (pl) | 2006-05-04 | 2007-04-24 | Sposób i maszyna do produkcji trójwymiarowych strzemion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GR20060100262A GR1005871B (el) | 2006-05-04 | 2006-05-04 | Μεθοδος και μηχανισμος παραγωγης τρισδιαστατων τσερκιων. |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1852195A2 EP1852195A2 (en) | 2007-11-07 |
EP1852195A3 EP1852195A3 (en) | 2008-02-27 |
EP1852195B1 true EP1852195B1 (en) | 2010-08-18 |
Family
ID=38660000
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07106878A Active EP1852195B1 (en) | 2006-05-04 | 2007-04-24 | Method and Machine for Production of Three-Dimensional Stirrups |
Country Status (7)
Country | Link |
---|---|
US (1) | US20070256466A1 (da) |
EP (1) | EP1852195B1 (da) |
DE (1) | DE602007008499D1 (da) |
DK (1) | DK1852195T3 (da) |
ES (1) | ES2352995T3 (da) |
GR (1) | GR1005871B (da) |
PL (1) | PL1852195T3 (da) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8631674B2 (en) * | 2008-12-17 | 2014-01-21 | Aim, Inc. | Devices, systems and methods for automated wire bending |
IT1396456B1 (it) | 2009-11-24 | 2012-11-23 | Piegatrici Macch Elettr | Attrezzatura per la piegatura di prodotti metallici oblunghi, quali barre, tondini, o fili metallici, e relativo procedimento di piegatura |
ITUD20110143A1 (it) * | 2011-09-13 | 2013-03-14 | Piegatrici Macch Elettr | Dispositivo di correzione della sagoma di una barra metallica piegata e relativo procedimento di correzione della sagoma |
ITUD20130131A1 (it) * | 2013-10-14 | 2015-04-15 | A C M Srl Automatismi Costruzioni Meccaniche | Apparato per la piegatura di prodotti metallici oblunghi, quali barre, tondini o fili metallici, e relativo procedimento di piegatura |
CN108568484B (zh) * | 2018-04-23 | 2020-09-15 | 林向亮 | 一种箍筋的自动弯折方法 |
DE102018221152A1 (de) * | 2018-12-06 | 2020-06-10 | Otto Bihler Handels-Beteiligungs-Gmbh | Maschine zum herstellen von drahtelementen |
BG67466B1 (bg) * | 2019-10-10 | 2022-10-17 | Тодоров Киров Валентин | Автоматична машина и метод за производство на арматурни заготовки |
TWI751039B (zh) * | 2021-02-24 | 2021-12-21 | 潤弘精密工程事業股份有限公司 | 連續箍筋製作設備及方法 |
CN115229080A (zh) * | 2022-07-04 | 2022-10-25 | 北京机械工业自动化研究所有限公司 | 一种金属线自动折弯机及其自动折弯方法 |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US235538A (en) | 1880-12-14 | Wire-bending machine | ||
US919206A (en) | 1908-01-07 | 1909-04-20 | James C Newlin | Rod-bending tool. |
US1425261A (en) | 1920-06-25 | 1922-08-08 | Kardong Theodore | Bar bender |
US1512002A (en) | 1922-07-11 | 1924-10-14 | Kardong Theodore | Stirrup-bending machine |
US1903799A (en) * | 1927-09-24 | 1933-04-18 | Wagenbach Anton | Bending machine |
US2428237A (en) * | 1944-07-15 | 1947-09-30 | Imp Brass Mfg Co | Portable hand-operated tube bending tool |
US2805698A (en) * | 1953-11-02 | 1957-09-10 | Homer O Southworth | Indexable work holder for bending machine |
US2782832A (en) * | 1955-04-26 | 1957-02-26 | Pedrick Tool And Machine Co | Bending machines |
US3260091A (en) * | 1963-05-24 | 1966-07-12 | Pedrick Tool And Machine Compa | Bending machine |
DE1552970B2 (de) * | 1965-04-24 | 1977-01-13 | Maschine zum biegen von versteifungsbuegeln, armierungseisen o.dgl. | |
DE1752693A1 (de) | 1967-07-05 | 1971-03-18 | Mash Zd Mir | Automat mit Elektroprogrammsteuerung fuer die Erzeugung von Buegeln und Bewehrungselementen |
US3908425A (en) | 1974-01-04 | 1975-09-30 | Donald G Ware | Rod bending apparatus and method |
US4161110A (en) | 1977-04-28 | 1979-07-17 | EVG Entwicklungs- und Verwertungs-Gesellschaft mbH. | Automatic control device for a bending machine |
DE3416678A1 (de) * | 1983-05-07 | 1985-01-17 | Wolf Jürgen 3002 Wedemark Dietrich | Automatische biegevorrichtung fuer betonstahl |
DE3667255D1 (de) | 1985-03-08 | 1990-01-11 | Piegatrici Macch Elettr | Vorrichtung zum richten von staebe ohne eine um die laengsachse relative verdrehung aufeinanderfolgender materialsegmente. |
FR2657547B1 (fr) * | 1990-01-29 | 1995-03-24 | Mure Ets | Dispositif pour la fabrication de pieces metalliques en forme d'etrier comportant une double courbure. |
IT1242690B (it) * | 1990-12-17 | 1994-05-17 | Piegatrici Macch Elettr | Macchina piegatrice sagomatrice per profilati e procedimento di piegatura in coda di profilati. |
DE4117955A1 (de) * | 1991-05-31 | 1992-12-03 | Heribert Hiendl | Vorrichtung zum biegen von buegeln aus betonstahl |
JPH0565440U (ja) * | 1992-02-03 | 1993-08-31 | 安川商事株式会社 | ワイヤベンディング装置 |
DE4335901A1 (de) * | 1993-10-21 | 1995-04-27 | Schwarze Rigobert | Doppelkopf-Rohrbiegemaschine |
US5497643A (en) * | 1994-02-16 | 1996-03-12 | Ars Corporation | Remote bending apparatus |
US5511402A (en) | 1994-12-16 | 1996-04-30 | Kauffman; Kenneth A. | Optimizing controller |
US6997030B1 (en) | 2005-01-14 | 2006-02-14 | Jason Brian Williams | Rebar bending tool |
-
2006
- 2006-05-04 GR GR20060100262A patent/GR1005871B/el active IP Right Grant
-
2007
- 2007-04-24 DK DK07106878.7T patent/DK1852195T3/da active
- 2007-04-24 EP EP07106878A patent/EP1852195B1/en active Active
- 2007-04-24 ES ES07106878T patent/ES2352995T3/es active Active
- 2007-04-24 DE DE602007008499T patent/DE602007008499D1/de active Active
- 2007-04-24 PL PL07106878T patent/PL1852195T3/pl unknown
- 2007-04-25 US US11/740,125 patent/US20070256466A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
EP1852195A3 (en) | 2008-02-27 |
EP1852195A2 (en) | 2007-11-07 |
DE602007008499D1 (de) | 2010-09-30 |
ES2352995T3 (es) | 2011-02-24 |
DK1852195T3 (da) | 2010-10-25 |
US20070256466A1 (en) | 2007-11-08 |
GR20060100262A (el) | 2008-01-16 |
GR1005871B (el) | 2008-04-15 |
PL1852195T3 (pl) | 2011-02-28 |
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